Piece recovery plant is tailor to knitting cloth
Technical Field
The utility model belongs to the technical field of the field, and particularly relates to a piece recovery device for cutting knitted fabrics.
Background
The knitted fabric cutting scrap recovery device is a special device for collecting and processing scraps generated in the cutting process of knitted fabrics. The main function of the cutting machine is to effectively collect and store the scraps which are originally regarded as waste materials, so that the recycling of resources is realized, and meanwhile, the neatness of the cutting working environment can be maintained.
The knitting cloth in the textile workplace can produce a large amount of knitwear flying battings in the cutting process, and these flying battings can cause the influence to operating personnel's health, and piece recovery plant is tailor to current knitting cloth simultaneously, normally carries out mechanical type and accomodates, if through slope slide and cleaning arm with knitwear piece induction to appointed container in, realizes collecting effect, and the function is more single, collects and handles often and carries out separately, can't gather knitting cloth piece, accomodate, smash and disposable unified processing such as compression.
To this end, the present inventors have proposed a multifunctional whole set of process knitted fabric cutting scrap recycling apparatus to solve the above-mentioned problems.
Disclosure of utility model
In order to solve the technical problems that a large amount of knitwear flying battings can be generated in the cutting process of the knitwear in the textile workshop, the flying battings can influence the health of operators and have single functions, collection and treatment are often carried out separately, and the knitwear scraps cannot be collected, stored, crushed, compressed and the like in one-time unified treatment, the basic conception of the technical scheme adopted by the utility model is as follows:
The utility model provides a piece recovery plant is tailor to knitting cloth, includes inhales the material mouth, smashes case and compression case, the lower extreme fixedly connected with of inhaling the material mouth inhales the material pipeline, the right angle that inhales the material pipeline turns around inboard fixed mounting has the air-blower, and inhales the end of material pipeline and carries out fixed connection with the lateral wall of bin, the lower extreme fixedly connected with of bin smashes the case, the lower extreme fixedly connected with of smashing the case receives the case, the side opening part fixedly connected with pipeline of receiving the case, the other end fixedly connected with compression case of pipeline, compression mechanism is provided with inside the compression case, compression mechanism includes clamp plate and first pneumatic cylinder;
The inside of smashing the case is provided with crushing mechanism, crushing mechanism includes blade roller and crushing blade to the inside of receiving box is provided with conveying mechanism, conveying mechanism includes conveyer belt and conveying gyro wheel.
As a preferred embodiment of the utility model, the side wall of the storage box is provided with a pipeline connection port, the pipeline connection port corresponds to the lower end of the suction pipeline, the top of the storage box is fixedly connected with a motor, the bottom of the storage box is communicated with the top of the crushing box, the inner wall of the crushing box is fixedly connected with a plurality of fixed blades, the lower end of the inner wall of the crushing box is fixedly connected with a shaft fixing frame, the bottom of the crushing box is communicated with the top of the receiving box, one side of the receiving box is communicated with one end of a conveying pipeline, and the other end of the conveying pipeline corresponds to an opening on the side wall of the compression box and is communicated with the inner space of the compression box.
As a preferred embodiment of the utility model, the outer surface of the blade roller is fixedly connected with one end of the inner side of the crushing blade, the upper end shaft rod of the blade roller penetrates through the top of the storage box and is fixedly connected with the transmission shaft of the motor, the lower end shaft rod of the blade roller corresponds to the center of the shaft fixing frame and is movably connected with the center of the shaft fixing frame, and the gap between the crushing blade and the fixed blade corresponds to the analysis between the crushing blade and the fixed blade and is mutually staggered.
As a preferred implementation mode of the utility model, the shaft rods at two ends of the conveying roller penetrate through the side walls at two ends of the receiving box and the conveying pipeline and are movably sleeved with the side walls, and the conveying belt is sleeved and installed on the surface of the conveying roller.
As a preferred embodiment of the utility model, the upper end of the compression box is fixedly connected with a first fixing frame, a first hydraulic cylinder is fixedly sleeved in the first fixing frame, a telescopic rod at the lower end of the first hydraulic cylinder penetrates through the top of the compression box and is movably sleeved with the top of the compression box, the tail end of the telescopic rod at the lower end of the first hydraulic cylinder is fixedly connected with the top center position of the pressing plate, a discharge hole is formed in the lower end of one side of the compression box, a push-pull door plate is slidably mounted in the discharge hole, and a handle is fixedly connected to one side of the push-pull door plate.
As a preferred implementation mode of the utility model, the lower end of the receiving box is fixedly connected with a second fixing frame, a second hydraulic cylinder is fixedly sleeved in the second fixing frame, the tail end of a telescopic rod of the second hydraulic cylinder is fixedly connected with a material returning push rod, a limit ring is fixedly sleeved at the joint of the material returning push rod and the tail end of the telescopic rod of the second hydraulic cylinder, and the material returning push rod penetrates through the lower end of one side of the compression box and is movably sleeved with the lower end of one side of the compression box.
Compared with the prior art, the utility model has the following beneficial effects:
The utility model distributes the suction openings around the cutting workbench, they can produce the negative pressure through the blower, will cut the chip produced and suck the bin, this design collects flying batting and smaller chip in time, prevent it from flying in the workshop, keep the clean hygiene of the workshop, offer the good working environment for workman, help reducing the occupational health problem caused by chip suction at the same time, the bin is connected with crushing box, offer the greater pressure through the hydraulic system immediately after smashing, compact the chip after smashing into the lump or cake, make the chip combine closely, easy to store and transport.
The following describes the embodiments of the present utility model in further detail with reference to the accompanying drawings.
Drawings
In the drawings:
FIG. 1 is a schematic view of the overall three-dimensional effect of a knitted fabric cutting scrap recycling apparatus;
FIG. 2 is a schematic cross-sectional view showing the internal construction of a pulverizing mechanism of a knitted fabric cutting scrap recovery apparatus;
FIG. 3 is a schematic view showing the structure of the inner wall of the section of the crushing box of the knitted fabric cutting scrap recycling device;
FIG. 4 is a schematic cross-sectional view showing the internal structure of a compression bin of a knitted fabric cutting scrap recycling device;
Fig. 5 is a schematic installation and distribution diagram of a material returning mechanism of a knitted fabric cutting scrap recycling device.
The device comprises a suction port, a suction pipeline, a blower, a storage box, a 5-crushing box, a 6-receiving box, a 7-conveying pipeline, a 8-compression box, a 9-first fixing frame, a 10-first hydraulic cylinder, a 11-discharge port, a 12-push door plate, a 13-handle, a 14-pressing plate, a 15-return push rod, a 16-pipeline connecting port, a 17-blade roller, a 18-crushing blade, a 19-conveying belt, a 20-conveying roller, a 21-fixed blade, a 22-shaft fixing frame, a 23-second fixing frame, a 24-second hydraulic cylinder, a 25-limiting ring, a 26-motor.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and the following embodiments are used to illustrate the present utility model.
As shown in fig. 1 to 5, a piece recovery device for knitting cloth cutting comprises a material suction opening 1, a crushing box 5 and a compression box 8, wherein the lower end of the material suction opening 1 is fixedly connected with a material suction pipeline 2, the inner side of a right-angle turning of the material suction pipeline 2 is fixedly provided with a blower 3, the tail end of the material suction pipeline 2 is fixedly connected with the side wall of a storage box 4, the lower end of the storage box 4 is fixedly connected with the crushing box 5, the lower end of the crushing box 5 is fixedly connected with a receiving box 6, the side opening of the receiving box 6 is fixedly connected with a conveying pipeline 7, the other end of the conveying pipeline 7 is fixedly connected with the compression box 8, the compression box 8 is internally provided with a compression mechanism, and the compression mechanism comprises a pressing plate 14 and a first hydraulic cylinder 10;
The inside of the crushing box 5 is provided with a crushing mechanism including a blade roller 17 and a crushing blade 18, and the inside of the receiving box 6 is provided with a conveying mechanism including a conveyor belt 19 and a conveyor roller 20.
In the arrangement, the suction openings 1 distributed around the cutting workbench can generate negative pressure through the air blower 3 to suck the scraps generated by cutting into the storage box 4, the design timely collects flying flocks and smaller scraps, prevents the scraps from flying in a workshop, keeps the workshop clean and sanitary, provides a good working environment for workers, is also beneficial to reducing occupational health problems caused by the suction of the scraps, the storage box 4 is communicated with the crushing box 5, and a hydraulic system is used for providing larger pressure immediately after crushing, so that the crushed scraps are compacted into blocks or cakes, and the scraps are tightly combined and are convenient to store and transport.
As shown in fig. 1 to 5, in the specific embodiment, a pipe connection port 16 is formed on a side wall of the storage tank 4, the pipe connection port 16 corresponds to a lower end of the suction pipe 2, a motor 26 is fixedly connected to a top of the storage tank 4, a bottom of the storage tank 4 is communicated with a top of the crushing tank 5, a plurality of fixed blades 21 are fixedly connected to an inner wall of the crushing tank 5, a shaft fixing frame 22 is fixedly connected to a lower end of the inner wall of the crushing tank 5, the bottom of the crushing tank 5 is communicated with a top of the receiving tank 6, one side of the receiving tank 6 is communicated with one end of the conveying pipe 7, and the other end of the conveying pipe 7 corresponds to an opening on a side wall of the compression tank 8 and is communicated with an inner space of the compression tank 8.
In this arrangement, the apparatus comprises a plurality of suction openings 1 distributed around the cutting table, the size and shape of these suction openings 1 being designed according to the layout of the cutting apparatus and the characteristics of the generation of chips. For example, the suction opening 1 may be circular, square, polygonal or profiled.
As shown in fig. 1 to 5, in the embodiment, the outer surface of the blade roller 17 is fixedly connected with one end of the inner side of the pulverizing blade 18, and the upper end shaft of the blade roller 17 penetrates the top of the bin 4 and is fixedly connected with the transmission shaft of the motor 26, and the lower end shaft of the blade roller 17 corresponds to the center of the shaft fixing frame 22 and is movably connected therewith, and the gap between the pulverizing blade 18 and the fixed blade 21 corresponds to the analysis between the fixed blades 21 and are staggered with each other.
In this arrangement, the comminution mechanism is mainly constituted by a high-speed rotating shaft with blades. The blade is made of alloy steel, and has higher hardness and wear resistance. The rotational speed of the rotating shaft may be adjusted for comminuting the chips into smaller particles.
As shown in fig. 1 to 5, in the embodiment, the shaft rods at the two ends of the conveying roller 20 penetrate through the side walls at the two ends of the receiving box 6 and the conveying pipeline and are movably sleeved with the side walls, and the conveying belt 19 is sleeved on the surface of the conveying roller 20.
In this setting, connect the pipeline of inhaling material mouth 1 and follow-up processing unit, adopt the material that has smooth inner wall, cut open the light through polishing and handle to ensure that the piece can be carried smoothly, avoid the jam.
As shown in fig. 1 to 5, in a specific embodiment, the upper end of the compression box 8 is fixedly connected with a first fixing frame 9, a first hydraulic cylinder 10 is fixedly sleeved in the first fixing frame 9, a telescopic rod at the lower end of the first hydraulic cylinder 10 penetrates through the top of the compression box 8 and is movably sleeved with the top of the first hydraulic cylinder, the tail end of the telescopic rod at the lower end of the first hydraulic cylinder 10 is fixedly connected with the top center position of a pressing plate 14, a discharge hole 11 is formed in the lower end of one side of the compression box 8, a push-pull door plate 12 is slidably mounted in the discharge hole 11, and a handle 13 is fixedly connected to one side of the push-pull door plate 12.
In this setting, the compression case 8 is transported through the conveyer belt to the piece after smashing, provides great pressure through hydraulic system, and pressure range is generally between 5-10 tons, compacts the piece after smashing into cubic or pie, makes piece closely combine, convenient storage and transportation.
As shown in fig. 1 to 5, in a specific embodiment, the lower end of the receiving box 6 is fixedly connected with a second fixing frame 23, the inside of the second fixing frame 23 is fixedly sleeved with a second hydraulic cylinder 24, the tail end of a telescopic rod of the second hydraulic cylinder 24 is fixedly connected with a material returning push rod 15, the connection part of the material returning push rod 15 and the tail end of the telescopic rod of the second hydraulic cylinder 24 is fixedly sleeved with a limit ring 25, and the material returning push rod 15 penetrates through the lower end of one side of the compression box 8 and is movably sleeved with the lower end of one side of the compression box.
In this setting, then open the push-and-pull door plant 12, the push-and-pull door plant 12 connects and opens and closes the switch, this switch and second pneumatic cylinder 24 carry out electric connection, start second pneumatic cylinder 24 when opening the door, push out the cake material after compacting from discharge gate 11 through returning push rod 15.
The implementation principle of the knitted fabric cutting scrap recycling device of the embodiment is as follows:
The utility model distributes the suction openings 1 around cutting the workbench, they can produce the negative pressure through the blower 3, will cut the chip produced and suck the bin 4, this design collects flying batting and smaller chip in time, prevent it from flying in the workshop, keep the clean hygiene of the workshop, offer the good working environment for workers at the same time, help reducing the occupational health problem caused by chip suction, bin 4 connect pulverize the case 5 at the same time, just after pulverize, offer the greater pressure through the hydraulic system, compact the chip after pulverize into the lump or cake, make the chip combine closely, easy to store and transport;
The device comprises a plurality of material sucking openings 1 distributed around a cutting workbench, wherein the size and shape of the material sucking openings 1 are designed according to the layout of the cutting device and the characteristics of chip generation. For example, the suction port 1 may be circular, square, polygonal or irregular, a pipe connecting the suction port 1 and the subsequent processing unit is made of a material with a smooth inner wall, and polishing are performed to ensure that the chips can be smoothly conveyed and avoid blockage, and the crushing mechanism mainly consists of a high-speed rotating shaft with blades. The blade is made of alloy steel, and has higher hardness and wear resistance. The rotation speed of the rotating shaft can be adjusted, the crushed scraps can be conveyed to the compression box 8 through a conveying belt, larger pressure is provided through a hydraulic system, the pressure range is generally between 5 tons and 10 tons, the crushed scraps are compacted into blocks or cakes, the scraps are tightly combined and are convenient to store and transport, the sliding door plate 12 is opened, the sliding door plate 12 is connected with an on-off switch, the on-off switch is electrically connected with the second hydraulic cylinder 24, the second hydraulic cylinder 24 is started while the door is opened, and the compacted cake materials are pushed out from the discharge hole 11 through the material returning push rod 15.