CN223395660U

CN223395660U - Novel blind road brick mould

Info

Publication number: CN223395660U
Application number: CN202422876600.6U
Authority: CN
Inventors: 任文华; 邵伟; 杨哲; 门勃涛; 徐泽众
Original assignee: Xi'an City Municipal Architecture Group Co ltd
Current assignee: Xi'an City Municipal Architecture Group Co ltd
Priority date: 2024-11-25
Filing date: 2024-11-25
Publication date: 2025-09-30
Anticipated expiration: 2034-11-25

Abstract

The utility model discloses a novel blind road brick mould, which belongs to the technical field of blind road brick mould and comprises a main mould frame and sub-mould units, wherein the main mould frame is of a rectangular frame structure, four sub-mould units which are uniformly distributed are arranged in the main mould frame, each sub-mould unit comprises an upper mould, a lower mould and a demoulding mechanism, and the demoulding mechanism is driven by an electric cylinder and is positioned at the bottom of the main mould frame; this application modern design, the device is ingenious, compare with prior art, this technical scheme improves production efficiency greatly, once four blind road bricks of production have shown to reduce production cycle, whole productivity has been improved, reduce cost, because production efficiency's promotion, more products of output in the unit time, unit cost has been reduced, improve product quality, through accurate mould design and automated production flow, the size uniformity and the surface quality of every blind road brick have been ensured, the market competitiveness of product has been promoted, the practicality of device has been promoted greatly.

Description

Novel blind road brick mould

Technical Field

The application relates to the technical field of blind road brick molding, in particular to a novel blind road brick molding.

Background

The existing production technology of the blind road bricks in the market mainly depends on a plastic mold, and the traditional plastic mold usually produces one blind road brick at a time, but the production mode is simple and easy to implement, but has low efficiency under the requirements of mass production and quick laying, and along with the acceleration of the urban process, the requirements for the blind road bricks produced with high quality and high efficiency are increasingly increased, so that the existing production technology is provided with higher requirements.

The traditional method mainly comprises two steps, namely single-block die production and multi-block die combination production, wherein the single-block die production has the advantages of simple die structure, easiness in maintenance and replacement, low production efficiency and unsuitability for mass production, and the multi-block die combination production is used for completing the production of a plurality of blind road bricks at one time by combining a plurality of die units, so that the die in the mode has complex design, high cost and unstable product quality due to precision errors in actual operation.

The main problem of monolithic mould production is that production efficiency is low, is difficult to satisfy the demand of mass production, and the problem of polylith mould combination production is that the mould design is complicated, and is with high costs, and appears wearing and tearing and deformation easily after the repetitious usage, leads to product quality to descend, consequently, guarantees product quality when how to improve production efficiency, becomes the technical problem that needs to be solved urgently at present.

Therefore, the application provides a novel blind road brick molding die.

Disclosure of utility model

Compared with the prior art, the novel blind road brick molding device greatly improves the production efficiency, remarkably reduces the production period, improves the overall productivity, reduces the cost, and greatly improves the practicability of the device by improving the production efficiency, producing more products in unit time, reducing the unit cost and improving the product quality through precise mold design and automatic production flow, ensuring the size consistency and the surface quality of each blind road brick, and improving the market competitiveness of the products.

In order to achieve the above purpose, the present application adopts the following technical scheme:

The utility model provides a novel blind road brick mould, includes main mould frame and submodule utensil unit, main mould frame is rectangle frame column structure, just be equipped with four evenly distributed's submodule utensil units in the main mould frame, every submodule utensil unit includes mould, lower mould and demoulding mechanism, demoulding mechanism adopts electronic cylinder drive, is located the bottom of main mould frame, links to each other with the lower mould through the connecting rod.

As a preferred embodiment, the demolding mechanism further comprises a teflon coating applied to the surface of each sub-mold unit;

Through coating one deck teflon coating on the mould surface, improve antiseized performance, be convenient for drawing of patterns to the practicality of device has been promoted.

As a preferred embodiment, the four corners of the main mold frame are provided with positioning mechanisms, each positioning mechanism comprises a positioning column and a positioning hole, each positioning column is fixedly connected to the four corners of the bottom of the upper mold, the four corners of the lower mold are provided with positioning holes, and each positioning column extends into the positioning hole;

the positioning mechanisms are arranged on the four corners of the main die frame, so that the sub-die units are ensured to be aligned accurately in the die closing and opening processes, and the practicability of the device is improved.

As a preferred embodiment, a buffer mechanism is arranged between the upper die and the lower die, the buffer mechanism comprises elastic gaskets, and the two elastic gaskets are respectively arranged on the matching surfaces of the upper die and the lower die;

And an elastic gasket is additionally arranged between the upper die and the lower die of the sub-die unit and used for absorbing the impact force generated when the die is closed, so that the service life of the die is prolonged, and the practicability of the device is improved.

As a preferred embodiment, a monitoring mechanism is arranged inside the main die frame, the monitoring mechanism comprises temperature sensors, and each temperature sensor is respectively arranged at the periphery of the main die frame;

Through add temperature sensor around main mould frame, real-time supervision mould temperature, through control system adjustment heating and cooling rate, further improve shaping quality to the practicality of device has been promoted.

As a preferred embodiment, the bottom of the main mold frame is provided with a vibration mechanism, the vibration mechanism comprises a high-frequency vibrator, and the high-frequency vibrator is fixedly connected to the bottom of the lower mold;

Through add the high-frequency vibrator in the bottom of main mould frame, help plastics fully to fill the mould cavity through the high-frequency vibration, reduce the production of bubble and cavity to the practicality of device has been promoted.

The application has the beneficial effects that:

1. compared with the prior art, the novel blind road brick molding has the advantages that the production efficiency is greatly improved, four blind road bricks are produced at one time, the production period is obviously shortened, the overall productivity is improved, the cost is reduced, more products are produced in unit time due to the improvement of the production efficiency, the unit cost is reduced, the product quality is improved, the size consistency and the surface quality of each blind road brick are ensured through precise mold design and automatic production flow, the market competitiveness of the products is improved, and the practicability of the device is greatly improved;

2. This novel blind road brick mould, through add temperature sensor around the main mould frame, real-time supervision mould temperature, through control system adjustment heating and cooling rate, further improve shaping quality, in addition, through add the high-frequency vibrator in the bottom of main mould frame, help plastics fully fill the mould cavity through high-frequency vibration, reduce bubble and cavity's production, through add the elastic gasket between the last mould of submodule unit and lower mould, be used for absorbing the impact force when the mould is closed, extension mould life, simultaneously, at the mould surface coating one deck teflon coating, improve antiseized performance, be convenient for drawing of patterns, the practicality of device has been promoted greatly.

Drawings

FIG. 1 is a schematic diagram of the main body of the device of the present application;

FIG. 2 is an open schematic view of the apparatus of the present application;

FIG. 3 is a schematic front view of the apparatus of the present application;

FIG. 4 is a schematic view of the inside of the main mold frame of the apparatus of the present application.

The drawing comprises a main mold frame, a sub-mold unit, an upper mold, a lower mold, a demolding mechanism, a 231, an electric cylinder, a 232, a Teflon coating, a 3, a connecting rod, a 4, a positioning mechanism, a 41, a positioning column, a 42, a positioning hole, a 5, a buffer mechanism, a 51, an elastic gasket, a 6, a monitoring mechanism, a 61, a temperature sensor, a 7, a vibration mechanism, a 71 and a high-frequency vibrator, wherein the reference number is 1.

Detailed Description

The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments.

Referring to fig. 1-4, a novel blind road brick molding comprises a main mold frame 1 and sub-mold units 2, wherein the main mold frame 1 is of a rectangular frame structure, four sub-mold units 2 which are uniformly distributed are arranged in the main mold frame 1, each sub-mold unit 2 comprises an upper mold 21, a lower mold 22 and a demolding mechanism 23, the demolding mechanism 23 is driven by an electric cylinder 231 and is positioned at the bottom of the main mold frame 1, and the sub-mold units 2 are connected with the lower mold 22 through a connecting rod 3.

Referring to fig. 1-3, the demolding mechanism 23 further comprises a teflon coating 232, the teflon coating 232 is coated on the surface of each sub-mold unit 2, and the anti-sticking performance is improved by coating a layer of teflon coating 232 on the surface of the mold, so that demolding is facilitated, and the practicability of the device is improved.

Referring to fig. 1-4, positioning mechanisms 4 are arranged on four corners of the main mold frame 1, the positioning mechanisms 4 comprise positioning columns 41 and positioning holes 42, each positioning column 41 is fixedly connected to four corners of the bottom of the upper mold 21, the positioning holes 42 are formed in the four corners of the lower mold 22, each positioning column 41 extends into each positioning hole 42, and the positioning mechanisms 4 are arranged on the four corners of the main mold frame 1 to ensure that the sub-mold units 2 are accurately aligned in the processes of closing and opening the molds, so that the practicability of the device is improved.

Referring to fig. 1-3, a buffer mechanism 5 is disposed between an upper die 21 and a lower die 22, the buffer mechanism 5 includes elastic gaskets 51, the two elastic gaskets 51 are respectively disposed on the mating surfaces of the upper die 21 and the lower die 22, and the elastic gaskets 51 are additionally disposed between the upper die 21 and the lower die 22 of the sub-die unit 2 to absorb impact force generated when the dies are closed, so that service life of the dies is prolonged, and practicability of the device is improved.

Referring to fig. 1-4, a monitoring mechanism 6 is arranged in the main die frame 1, the monitoring mechanism 6 comprises temperature sensors 61, each temperature sensor 61 is arranged around the main die frame 1, the temperature of the die is monitored in real time by additionally arranging the temperature sensors 61 around the main die frame 1, and the heating and cooling speeds are adjusted by a control system, so that the forming quality is further improved, and the practicability of the device is improved.

Referring to fig. 1-4, the bottom of the main mold frame 1 is provided with a vibration mechanism 7, the vibration mechanism 7 comprises a high-frequency vibrator 71, the high-frequency vibrator 71 is fixedly connected to the bottom of the lower mold 22, and the high-frequency vibrator 71 is additionally arranged at the bottom of the main mold frame 1, so that plastic is assisted to fully fill the mold cavity through high-frequency vibration, and the generation of bubbles and hollows is reduced, thereby improving the practicability of the device.

The working principle is that when the working principle is that the main die frame 1 is firstly placed on a workbench of an injection molding machine, the main die frame 1 is tightly pressed through a hydraulic system to ensure good sealing, then the injection molding machine injects molten plastics into four sub-die units 2 in the main die frame 1, the four sub-die units 2 are filled with die cavities through high pressure, after injection molding is completed, cooling is carried out for a certain time, the plastics are solidified and formed, then the electric cylinder 231 drives the demoulding mechanism 23 to push the lower die 22 to ascend, the formed blind road bricks are ejected out of the dies, finally the blind road bricks are manually taken out to complete one-time production circulation, the automation degree of the whole process is high, the production efficiency is remarkably improved, the positioning device is ensured to be aligned with positioning points of the injection molding machine, the hydraulic system is started, the main die frame 1 is tightly pressed to check whether the sealing is good, the injection molding machine is started, the molten plastics are injected into the four sub-die units 2 in the main die frame 1, the injection molding pressure is set to be 100MPa, the injection molding time is 10 seconds, the injection molding machine is closed, the cooling time is 30 seconds, the cooling time is ensured to push the formed blind road bricks to be ejected out of the dies, the formed blind road bricks are completely, the smooth and the quality of the blind road bricks is obviously cleaned, and the quality of the blind road bricks is obviously improved, and the quality of the blind road bricks is completely ejected from the surface is ensured, and the blind road bricks are completely and the molded, the quality of the blind road bricks are completely and the molded.

The mould comprises a main mould frame 1, four sub-mould units 2 and a positioning mechanism 4, wherein the main mould frame 1 is of a rectangular frame-shaped structure, four sub-mould units 2 which are uniformly distributed are arranged in the main mould frame, each sub-mould unit 2 comprises an upper mould 21, a lower mould 22 and a demoulding mechanism 23, the upper mould 21 and the lower mould 22 are made of stainless steel, the surfaces of the upper mould 21 and the lower mould 22 are subjected to fine polishing treatment, the smooth and flat surface of a formed blind road brick is ensured, the demoulding mechanism 23 is driven by an electric cylinder 231 and is positioned at the bottom of the main mould frame 1, the positioning mechanism 4 is connected with the lower mould 22 through a connecting rod 3 to realize an automatic demoulding function, the positioning mechanism 4 is arranged on four corners of the main mould frame 1 to ensure that the sub-mould units 2 are kept accurately aligned in the mould closing and opening processes, the whole mould compresses tightly through hydraulic system, ensure that the mould is sealed well in the injection molding process, prevent the flash, through add temperature sensor 61 around main mould frame 1, real-time supervision mould temperature, adjust heating and cooling rate through control system, further improve shaping quality, in addition, through add high-frequency vibrator 71 in the bottom of main mould frame 1, help plastics fully fill the mould cavity through high-frequency vibration, reduce bubble and cavity's production, through add elastic gasket 51 between the last mould 21 of submodule unit 2 and lower mould 22, be used for absorbing the impact force when the mould closes, extension mould life, simultaneously, coat one deck teflon coating 232 at the mould surface, improve antiseized performance, be convenient for the drawing of patterns.

The main die frame 1 is made of high-strength aluminum alloy material, has good corrosion resistance and mechanical strength, and the upper die 21 and the lower die 22 of the sub-die unit 2 are made of 304 stainless steel material, so that the wear resistance and the high temperature resistance are excellent.

Compared with the prior art, the production efficiency is greatly improved, the production cycle is remarkably reduced, the overall productivity is improved, the cost is reduced, more products are produced in unit time due to the improvement of the production efficiency, the unit cost is reduced, the product quality is improved, the size consistency and the surface quality of each blind road brick are ensured through precise die design and automatic production flow, and the market competitiveness of the products is improved.

The present utility model is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present utility model and the inventive concept thereof, can be replaced or changed within the scope of the present utility model.

Claims

1. The utility model provides a novel blind road brick mould, includes main mould frame (1) and submodule utensil unit (2), its characterized in that, main mould frame (1) is rectangle frame column structure, just be equipped with four evenly distributed submodule utensil units (2) in main mould frame (1), every submodule utensil unit (2) are including last mould (21), lower mould (22) and demoulding mechanism (23), demoulding mechanism (23) adopt electronic cylinder (231) drive, are located the bottom of main mould frame (1), link to each other with lower mould (22) through connecting rod (3).

2. A novel blind sidewalk brick mould according to claim 1, characterized in that the demoulding mechanism (23) further comprises a teflon coating (232), which teflon coating (232) is applied to the surface of each sub-mould unit (2).

3. The novel blind sidewalk brick molding die according to claim 1, wherein positioning mechanisms (4) are arranged on four corners of the main die frame (1), each positioning mechanism (4) comprises a positioning column (41) and a positioning hole (42), each positioning column (41) is fixedly connected to four corners of the bottom of the upper die (21) respectively, the positioning holes (42) are formed in the four corners of the lower die (22), and each positioning column (41) extends to the inside of each positioning hole (42).

4. The novel blind road brick molding die according to claim 1, wherein a buffer mechanism (5) is arranged between the upper die (21) and the lower die (22), the buffer mechanism (5) comprises elastic gaskets (51), and the two elastic gaskets (51) are respectively arranged on the matching surfaces of the upper die (21) and the lower die (22).

5. The novel blind sidewalk brick molding machine according to claim 1, wherein a monitoring mechanism (6) is arranged in the main mold frame (1), the monitoring mechanism (6) comprises temperature sensors (61), and each temperature sensor (61) is respectively arranged around the main mold frame (1).

6. The novel blind sidewalk brick mold according to claim 1, characterized in that a vibrating mechanism (7) is arranged at the bottom of the main mold frame (1), the vibrating mechanism (7) comprises a high-frequency vibrator (71), and the high-frequency vibrator (71) is fixedly connected to the bottom of the lower mold (22).