Welding device for aluminum alloy thin-wall shell
Technical Field
The utility model relates to the technical field of aluminum alloy shell welding, in particular to an aluminum alloy thin-wall shell welding device.
Background
With the development of the steel industry, aluminum alloy has been developed, which is applied to various fields due to its excellent characteristics of light weight, high strength, corrosion resistance, etc., while aluminum alloy thin wall refers to an aluminum pipe having a relatively thin wall thickness, which has a relatively thin wall structure in the engineering field, and is generally used in application fields requiring light weight and precision, and the manufacturing and application of aluminum alloy thin wall involves various technologies and processes to ensure mechanical properties and durability thereof.
The existing aluminum alloy thin wall is generally placed on a welding frame directly, and then welding operation is carried out by using welding equipment.
The existing aluminum alloy thin wall welding precision is poor, which is not beneficial to the rapid positioning and fixing of the aluminum alloy thin wall and affects the welding precision and efficiency.
Disclosure of utility model
The utility model aims to provide an aluminum alloy thin-wall shell welding device, which aims to solve the problems that the existing aluminum alloy thin-wall welding precision is poor, the aluminum alloy thin-wall is not favorable for quick positioning and fixing, and the welding precision and efficiency are affected.
In order to achieve the above purpose, the utility model provides an aluminum alloy thin-wall shell welding device, which comprises a welding frame, a welding unit and a clamping unit, wherein the clamping unit comprises a workbench, a driving motor, a cross arc plate, two fixing rods, two sliding rings, two movable plates, two grinding layers and a supporting component, the welding unit is arranged above the welding frame, the clamping unit is arranged above the welding frame, the workbench is fixedly connected with the welding frame and is positioned above the welding frame, the driving motor is fixedly connected with the workbench and is positioned at the inner bottom wall of the workbench, the cross arc plate is fixedly connected with the driving motor and is positioned at the output end of the driving motor, the two fixing rods are fixedly connected with the workbench and are respectively positioned at the inner side wall of the workbench, the two sliding rings are respectively connected with the corresponding fixing rods in a sliding manner, the two movable plates are respectively connected with the corresponding grinding layers, the two sliding rings are respectively provided with the two sliding grooves and the two sliding rings are respectively connected with one side of the two sliding plates, and the two sliding grooves are respectively arranged on one side of the two sliding plates and are respectively matched with the two sliding plates.
The clamping unit further comprises a limiting plate, wherein the limiting plate is fixedly connected with the workbench and is positioned on the inner top wall of the workbench, and the limiting plate is matched with the slip ring.
The supporting component comprises a conical seat and an auxiliary wheel, wherein the conical seat is fixedly connected with the workbench and is positioned above the workbench, and the auxiliary wheel is rotationally connected with the conical seat and is positioned on the inner side wall of the conical seat.
The welding unit comprises a welding machine, two supports, an air cylinder, a mounting plate, a top plate and a connecting component, wherein the two supports are fixedly connected with the welding frame and are respectively located above the welding frame, the two top plates are fixedly connected with the supports and are located above the two supports, the mounting plate is slidably connected with the two supports and is located between the two supports, the air cylinder is fixedly connected with the top plate and is located above the top plate, the output end of the air cylinder is fixedly connected with the mounting plate and is located above the mounting plate, the output end of the air cylinder penetrates through the top plate, and the connecting component is arranged below the mounting plate.
The connecting assembly comprises a sliding frame, a sliding plate, an electric telescopic rod and an electric sliding rail, wherein the sliding frame is fixedly connected with the mounting plate and is positioned below the mounting plate, the sliding plate is in sliding connection with the sliding frame and is positioned on the inner side wall of the sliding frame, the electric telescopic rod is fixedly connected with the sliding frame and is positioned on the inner side wall of the sliding frame, the output end of the electric telescopic rod is fixedly connected with the sliding plate and is positioned on one side of the sliding plate, the electric sliding rail is fixedly connected with the sliding plate and is positioned below the sliding plate, and the welding machine is in sliding connection with the electric sliding rail and is positioned below the electric sliding rail.
The welding unit further comprises an auxiliary rod, two ends of the auxiliary rod are fixedly connected with the top plate and the welding frame respectively, and the auxiliary rod is in sliding fit with the mounting plate.
According to the welding device for the aluminum alloy thin-wall shell, the aluminum alloy thin wall is placed on the workbench, the driving motor is started by the control end to drive the cross arc plate to rotate, the two movable plates move in opposite directions until the sand grinding layer is in contact with the aluminum alloy thin wall, the driving motor outputs proper torque again, the aluminum alloy thin wall is prevented from jumping, the supporting component is used for assisting in clamping the aluminum alloy thin wall, the welding precision of the aluminum alloy thin wall is improved in such a way, the aluminum alloy thin wall is positioned quickly, and the welding precision and efficiency are guaranteed.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a schematic structural view of an aluminum alloy thin-wall shell welding device of the utility model.
Fig. 2 is a front view of the aluminum alloy thin-walled shell welding apparatus of the present utility model.
Fig. 3 is a cross-sectional view taken along line A-A of fig. 2 in accordance with the present utility model.
Fig. 4 is a sectional view taken along line B-B of fig. 2 in accordance with the present utility model.
101-Welding frame, 102-workbench, 103-driving motor, 104-cross arc plate, 105-fixed rod, 106-slip ring, 107-movable plate, 108-movable plate, 109-sanding layer, 110-limit plate, 111-conical seat, 112-auxiliary wheel, 113-welding machine, 114-bracket, 115-cylinder, 116-mounting plate, 117-top plate, 118-auxiliary rod, 119-carriage, 120-slide plate, 121-electric telescopic rod, 122-electric slide rail and 123-tooth slot.
Detailed Description
Referring to fig. 1 to 4, fig. 1 is a schematic structural view of an aluminum alloy thin-walled shell welding device according to the present utility model, fig. 2 is a front view of the aluminum alloy thin-walled shell welding device according to the present utility model, fig. 3 is a sectional view of fig. 2 along line A-A, and fig. 4 is a sectional view of fig. 2 along line B-B.
The utility model provides an aluminum alloy thin-wall shell welding device which comprises a welding frame 101, a welding unit and a clamping unit, wherein the clamping unit comprises a workbench 102, a driving motor 103, a cross arc plate 104, two fixing rods 105, two slip rings 106, two movable plates 107, two movable plates 108, two frosted layers 109, a limiting plate 110 and a supporting component, the supporting component comprises a conical seat 111 and an auxiliary wheel 112, the welding unit comprises a welding machine 113, two brackets 114, a cylinder 115, a mounting plate 116, a top plate 117, an auxiliary rod 118 and a connecting component, the connecting component comprises a sliding frame 119, a sliding plate 120, an electric telescopic rod 121 and an electric sliding rail 122, and the two movable plates 107 are respectively provided with tooth grooves 123.
The workbench 102 is fixedly connected with the welding frame 101 and is located above the welding frame 101, the driving motor 103 is fixedly connected with the workbench 102 and is located on the inner bottom wall of the workbench 102, the cross arc plate 104 is fixedly connected with the driving motor 103 and is located at the output end of the driving motor 103, the two fixing rods 105 are fixedly connected with the workbench 102 and are respectively located on the inner side wall of the workbench 102, the two sliding rings 106 are respectively connected with the corresponding fixing rods 105 in a sliding manner and are located on the outer side wall of the fixing rods 105, the two movable plates 107 are respectively connected with the corresponding sliding rings 106 and are located on one side of the sliding rings 106, the two movable plates 107 are respectively matched with the workbench 102 in a sliding manner, the two movable plates 108 are respectively connected with the corresponding movable plates 107 and are located on one end of the movable plates 107, the two grinding layers 109 are respectively connected with the corresponding movable plates 108 in a sliding manner, the two movable plates 108 are respectively connected with the cross arc groove plates 123 and are respectively located on one side of the movable plates 104, and the two grinding groove plates are respectively arranged on the two sides of the movable plates 107.
In this embodiment, the aluminum alloy thin wall is placed on the workbench 102, the control end starts the driving motor 103, so that the driving motor drives the cross arc plate 104 to rotate, the two movable plates 107 move in opposite directions, the two movable plates 108 at this time move in opposite directions until the frosted layer 109 contacts with the aluminum alloy thin wall, the driving motor 103 outputs proper torque again, the aluminum alloy thin wall is prevented from jumping, the supporting component is used for assisting in clamping the aluminum alloy thin wall, the welding precision of the aluminum alloy thin wall is improved in such a way, the quick positioning of the aluminum alloy thin wall is facilitated, and the welding precision and efficiency are guaranteed.
Further, the limiting plate 110 is fixedly connected to the workbench 102 and located on an inner top wall of the workbench 102, and the limiting plate 110 is adapted to the slip ring 106.
In this embodiment, the limiting plate 110 limits the distance of movement of the slip ring 106, so as to prevent the movable plate 107 from falling off the cross arc plate 104, and reduce the number of maintenance operations for the worker.
Further, the conical seat 111 is fixedly connected with the workbench 102 and is located above the workbench 102, and the auxiliary wheel 112 is rotatably connected with the conical seat 111 and is located on the inner side wall of the conical seat 111.
In this embodiment, the auxiliary wheel 112 in the conical seat 111 supports the aluminum alloy thin wall for clamping, so as to avoid the direct contact between the aluminum alloy thin wall and the workbench 102, and reduce the occurrence of abrasion.
Further, the two brackets 114 are fixedly connected with the welding frame 101 and are respectively located above the welding frame 101, the two brackets 114 of the top plate 117 are fixedly connected and located above the two brackets 114, the mounting plate 116 is slidably connected with the two brackets 114 and located between the two brackets 114, the air cylinder 115 is fixedly connected with the top plate 117 and located above the top plate 117, the output end of the air cylinder 115 is fixedly connected with the mounting plate 116 and located above the mounting plate 116, the output end of the air cylinder 115 penetrates through the top plate 117, the connecting assembly is arranged below the mounting plate 116, and the welding machine 113 is arranged below the mounting plate 116.
In this embodiment, the cylinder 115 is activated to move downward against the mounting plate 116, so as to adjust the height of the welder 113, and realize movement on the Z axis, so as to facilitate the operation and use of the worker.
Further, the sliding frame 119 is fixedly connected with the mounting plate 116 and is located below the mounting plate 116, the sliding plate 120 is slidably connected with the sliding frame 119 and is located on the inner side wall of the sliding frame 119, the electric telescopic rod 121 is fixedly connected with the sliding frame 119 and is located on the inner side wall of the sliding frame 119, the output end of the electric telescopic rod 121 is fixedly connected with the sliding plate 120 and is located on one side of the sliding plate 120, the electric sliding rail 122 is fixedly connected with the sliding plate 120 and is located below the sliding plate 120, and the welding machine 113 is slidably connected with the electric sliding rail 122 and is located below the electric sliding rail 122.
In the present embodiment, the electric telescopic rod 121 and the electric slide rail 122 are started to move in the X-axis and Y-axis directions of the welder 113, so that the welding efficiency can be effectively improved.
Further, both ends of the auxiliary rod 118 are fixedly connected with the top plate 117 and the welding frame 101, respectively, and the auxiliary rod 118 is slidably engaged with the mounting plate 116.
In this embodiment, the auxiliary rod 118 is used to assist the sliding of the mounting plate 116, so as to avoid the shake and ensure the welding accuracy.
The above disclosure is only a preferred embodiment of the present application, and should not be construed as limiting the scope of the application, and those skilled in the art will understand that all or part of the procedures for implementing the above embodiment are equivalent changes according to the claims of the present application.