CN223394601U - Cylinder roller welding repair equipment - Google Patents
Cylinder roller welding repair equipmentInfo
- Publication number
- CN223394601U CN223394601U CN202422731210.XU CN202422731210U CN223394601U CN 223394601 U CN223394601 U CN 223394601U CN 202422731210 U CN202422731210 U CN 202422731210U CN 223394601 U CN223394601 U CN 223394601U
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- welding
- cylinder roller
- roller
- fixedly arranged
- driving motor
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Abstract
本实用新型涉及焊接修复领域，尤其涉及一种缸辊焊接修复设备，包括有工作台、定位组件、焊接组件、辊体、连接轴、脚柱和控制面板；本实用新型通过设置可以调节的定位组件，能够对不同尺寸的缸辊进行夹持固定，适应性更强，通过在定位组件上设置可以驱动缸辊转动的驱动结构，可以控制缸辊自动调节位置来与焊接模组适配，更加快捷高效，并通过在焊接组件上设置红外感应器可以对缸辊表面的瑕疵进行自动扫描感应来与焊接头配合对缸辊表面进行修复，从而使得修复精度更高，修复效果更好。
The utility model relates to the field of welding repair, and in particular to a cylinder roller welding repair device, which includes a workbench, a positioning component, a welding component, a roller body, a connecting shaft, a foot column and a control panel; the utility model is capable of clamping and fixing cylinder rollers of different sizes by arranging an adjustable positioning component, and has stronger adaptability; by arranging a driving structure that can drive the cylinder roller to rotate on the positioning component, the cylinder roller can be controlled to automatically adjust its position to adapt to the welding module, which is faster and more efficient; and by arranging an infrared sensor on the welding component, the defects on the surface of the cylinder roller can be automatically scanned and sensed to cooperate with the welding head to repair the surface of the cylinder roller, thereby making the repair accuracy higher and the repair effect better.
Description
Technical Field
The utility model relates to the field of welding repair, in particular to cylinder roller welding repair equipment.
Background
The cylinder roller is an important industrial equipment accessory, is widely applied to industries such as electric power, steel, mines and the like, is used as the important industrial equipment accessory, and can be worn or defective in the use process to influence the use effect.
The conventional cylinder roller welding repair equipment is generally only used for fixing a cylinder roller with a fixed size in a positioning structure, and the position of the cylinder roller needs to be manually matched and adjusted to finish repair of different parts in the welding repair process of the cylinder roller, so that the operation is complex, the labor and the trouble are wasted, the accuracy is low, and the working efficiency is low.
Therefore, the positioning structure of the conventional cylinder roller welding repair device can only be used for fixing the cylinder roller with a fixed size, and the position of the cylinder roller needs to be manually matched and adjusted to repair different parts in the welding repair process of the cylinder roller, so that the operation is complex, the labor and the trouble are wasted, the accuracy is low, the problem of lower working efficiency is caused, the cylinder roller with different sizes can be clamped and fixed by the positioning component which is arranged, the adaptability is stronger, the driving structure capable of driving the cylinder roller to rotate is arranged on the positioning component, the automatic adjustment position of the cylinder roller can be controlled to adapt to a welding module, the welding repair device is more rapid and efficient, and the defect on the surface of the cylinder roller can be automatically scanned and induced to repair the surface of the cylinder roller by matching with a welding head by arranging an infrared inductor on the welding component, so that the repair precision is higher, and the repair effect is better.
Disclosure of utility model
In order to overcome that the conventional cylinder roller welding repair equipment is generally only used for fixing a cylinder roller with a fixed size, and the position of the cylinder roller needs to be manually matched and adjusted to finish repair of different parts in the welding repair process of the cylinder roller, the operation is complex, the labor and the effort are wasted, the accuracy is low, and the work efficiency is low.
The cylinder roller welding repair equipment comprises a workbench, a positioning assembly, a welding assembly, a roller body, a connecting shaft, a pin and a control panel, wherein the roller body is arranged above the middle of the workbench, the connecting shafts are fixedly arranged at the left end and the right end of the roller body in a relative mode, the positioning assembly capable of clamping and fixing the connecting shafts at the left end and the right end of the roller body with different sizes is fixedly arranged in the middle of the upper end of the workbench, the welding assembly for scanning the surface of the roller body and performing welding repair is fixedly arranged at the side of the upper end of the workbench, the control panel for controlling the positioning assembly and the welding assembly is fixedly arranged at the side of the front end of the workbench, and the pin for supporting the workbench is fixedly arranged at the four corners of the lower end of the workbench in a surrounding mode.
Preferably, through setting up the locating component that can adjust, can carry out the centre gripping to not unidimensional jar roller fixedly, adaptability is stronger, through setting up the drive structure that can drive jar roller pivoted on locating component, can control jar roller automatically regulated position come with welding module adaptation, more swiftly high-efficient to can carry out the automatic scanning response to the flaw on jar roller surface and repair jar roller surface with the soldered connection cooperation through setting up infrared inductor on welding component, thereby make the repair precision higher, repair effect is better.
As the preference, positioning assembly includes two-way threaded rod, first slider, first driving motor, support column, pivot, second driving motor, locating rack, splint, adjusting bolt and slipmat, and the surface of two-way threaded rod is for controlling relative the setting cover and is equipped with two sets of first sliders that are used for gliding, and first driving motor drives two sets of first sliders and slides along its surface relatively through the rotation of drive two-way threaded rod.
Preferably, the upper ends of the two groups of first sliding blocks are fixedly provided with supporting columns, the upper parts of one ends of the two groups of supporting columns, which are close to each other, are provided with rotating shafts for rotation, the second driving motor is provided with an output shaft, and the output shaft of the second driving motor penetrates through the outer sides of the supporting columns and extends to the inner sides to drive the rotating shafts to rotate.
Preferably, the one end fixed mounting that the support column was kept away from to the pivot has the spacing, and the upper end of spacing is equipped with the splint that are used for the cooperation spacing to carry out centre gripping fixed to the connecting axle, and splint and spacing pass through adjusting bolt adjusting connection, and splint and the one end that spacing is close to each other all laminate and are equipped with the slipmat that is used for increasing friction.
Preferably, the welding assembly comprises a unidirectional threaded rod, a second sliding block, a third driving motor, a telescopic cylinder, an electric push rod, a cross rod, a welding module, a welding head, an infrared sensor and an illuminating lamp, wherein the unidirectional threaded rod is provided with two groups in a front-back symmetrical manner, the surfaces of the two groups of unidirectional threaded rods are all sleeved with the second sliding blocks for sliding, and the third driving motor drives the second sliding blocks to slide along the surfaces of the unidirectional threaded rods through driving the unidirectional threaded rods to rotate.
Preferably, the upper end of the second sliding block is fixedly provided with a telescopic cylinder for controlling the electric push rod to move up and down, the upper ends of the two groups of electric push rods are fixedly connected with cross rods in a relative mode, and a welding module is fixedly arranged between the two groups of cross rods.
Preferably, a welding head for welding and repairing the surface of the cylinder roller is fixedly arranged at the left part of the lower end of the welding module, an infrared sensor for scanning and identifying cracks on the surface of the cylinder roller is fixedly arranged at the right part of the lower end of the welding module, and a lighting lamp for auxiliary scanning is fixedly arranged at four corners of the lower end of the infrared sensor in a surrounding manner.
The utility model has the beneficial effects that:
1. Through setting up the locating component that can adjust, can carry out the centre gripping to not unidimensional jar roller fixed, adaptability is stronger, can control jar roller automatically regulated position and come with the welding module adaptation through setting up can drive jar roller pivoted drive structure on locating component to it is swift high-efficient more to carry out the automatic scanning response to jar roller surface's flaw through setting up infrared inductor on welding component and come to restore jar roller surface with the soldered connection cooperation, thereby make the restoration precision higher, the restoration effect is better.
Drawings
FIG. 1 is a schematic view showing the overall perspective construction of a cylinder roller welding repair apparatus of the present utility model;
FIG. 2 shows a schematic view of another angular perspective construction of the cylinder roller welding repair apparatus of the present utility model;
FIG. 3 is a schematic perspective view showing a positioning assembly of the cylinder roller welding repair device according to the present utility model;
FIG. 4 shows a schematic perspective view of a clamping plate of the cylinder roller welding repair device of the utility model;
FIG. 5 is a schematic view showing a perspective construction of a welding assembly of the cylinder roller welding repair apparatus of the present utility model;
fig. 6 shows a schematic perspective view of an infrared sensor of the cylinder roller welding repair device of the utility model.
The numerical control device comprises a workbench, a roller body, a connecting shaft, a 6, a foot post, a 7, a control panel, a 201, a bidirectional threaded rod, a 202, a first sliding block, a 203, a first driving motor, a 204, a support post, a 205, a rotating shaft, a 206, a second driving motor, a 207, a limiting frame, a 208, a clamping plate, a 209, an adjusting bolt, a 210, an anti-skid pad, a 301, a unidirectional threaded rod, a 302, a second sliding block, a 303, a third driving motor, a 304, a telescopic cylinder, a 305, an electric push rod, a 306, a cross rod, a 307, a welding module, a 308, a welding head, a 309, an infrared sensor, a 310 and an illuminating lamp.
Detailed Description
The utility model is further described below with reference to the drawings and examples.
Referring to fig. 1-3, the utility model provides an embodiment of cylinder roller welding repair equipment, which comprises a workbench 1, a positioning assembly, a welding assembly, a roller body 4, a connecting shaft 5, a leg 6 and a control panel 7, wherein the roller body 4 is arranged above the middle part of the workbench 1, the connecting shafts 5 are fixedly arranged at the left end and the right end of the roller body 4 in a relative manner, the positioning assembly capable of clamping and fixing the connecting shafts 5 at the left end and the right end of the roller body 4 with different sizes is fixedly arranged in the middle part of the upper end of the workbench 1, the welding assembly for scanning and welding repair the surface of the roller body 4 is fixedly arranged at the side of the upper end of the workbench 1, the control panel 7 for controlling the positioning assembly and the welding assembly is fixedly arranged at the side of the front end of the workbench 1, and the leg 6 for supporting the workbench 1 is fixedly arranged at the four corners of the lower end of the workbench 1 in a surrounding manner.
Referring to fig. 3-4, in this embodiment, the positioning assembly includes a bidirectional threaded rod 201, a first slider 202, a first driving motor 203, a supporting column 204, a rotating shaft 205, a second driving motor 206, a limiting frame 207, clamping plates 208, an adjusting bolt 209 and an anti-slip pad 210, two groups of first sliders 202 for sliding are sleeved on the surface of the bidirectional threaded rod 201 in a left-right opposite manner, the first driving motor 203 drives two groups of first sliders 202 to slide relatively along the surface of the first sliders through driving the bidirectional threaded rod 201, the first driving motor 203 drives the first sliders 202 to slide relatively along the surface of the first sliders, the distance between two groups of clamping plates 208 can be adjusted by arranging the first driving motor 203 to adapt to cylinder rollers with different widths, the upper ends of the two groups of first sliders 202 are fixedly provided with the supporting column 204, one end upper parts of the two groups of the supporting column 204 are provided with a rotating shaft 205 for rotating, the output shaft 206 is arranged on the upper part of one end of the second driving motor 206, the output shaft of the second driving motor 206 passes through the outer side of the supporting column 204 and extends to the inner driving shaft 205 to rotate, the second driving motor 206 can drive the rollers 205 to rotate synchronously, the position of the rollers 205 can be driven by driving the second driving the driving motor 205 to rotate, the rollers can be adjusted to rotate synchronously, the position of the rollers 205 is driven by the rotating shafts 205 is driven by the second driving motor 205, one end 205 is far from the second driving motor 208 is provided with the rotating shafts 208, one end 208 is far from the rotating shafts 208 is provided with a rotating shafts 208, and the rotating shafts 208, which are further provided with a rotating end 205 with an adjusting shaft 205 with an output 205, which is provided with an output end 206, and an output 206.
Referring to fig. 5-6, in this embodiment, the welding assembly includes a unidirectional threaded rod 301, a second slider 302, a third driving motor 303, a telescopic cylinder 304, an electric putter 305, a cross rod 306, a welding module 307, a welding head 308, an infrared sensor 309 and an illumination lamp 310, where the unidirectional threaded rod 301 is provided with two groups of unidirectional threaded rods, the surfaces of the two groups of unidirectional threaded rods 301 are all sleeved with the second slider 302 for sliding, the third driving motor 303 drives the second slider 302 to slide along the surface thereof by driving the unidirectional threaded rod 301 to rotate, the third driving motor 303 drives the second slider 302 to slide along the surface thereof, so that the position of the welding module 307 can be adjusted, the scanning surface of the cylinder roller can be completed, the upper end of the second slider 302 is fixedly provided with the telescopic cylinder 304 for controlling the electric putter 305 to move up and down, the upper ends of the two groups of the electric putter 305 are fixedly connected with the cross rod 306 in a relative arrangement, the welding module 307 is fixedly installed between the two groups of cross rods 306, the electric putter is controlled to move up and down by the telescopic cylinder 304, the height of the second slider 302 can be adjusted, the lower end of the infrared rod 307 is fixedly installed on the left end of the infrared module 307 is used for the infrared sensor 307 to be used for the surface of the illumination lamp 310 to be fixed on the surface of the infrared sensor, and the infrared sensor is used for the infrared sensor to be fixed on the surface of the infrared sensor module 309.
When working, the workbench 1 is moved to the corresponding position, so that the stilts 6 form stable support for the workbench 1;
Then, a switch of a related structure is opened through the control panel 7, the cylinder roller is clamped and fixed by using the positioning assembly, the bidirectional threaded rod 201 is driven to rotate by the first driving motor 203, so that two groups of first sliding blocks 202 on the surface of the bidirectional threaded rod 201 slide relatively until the distance between two groups of clamping plates 208 is adjusted to be in a proper size;
Then, the connecting shafts 5 at the left end and the right end of the roller body 4 are placed on the limiting frames 207, the adjusting bolts 209 are screwed to control the clamping plates 208 to move downwards until the clamping plates 208 and the anti-slip pads 210 at the inner sides of the limiting frames 207 are tightly attached to the surfaces of the connecting shafts 5, so that the clamping plates 208 are matched with the limiting frames 207 to clamp and fix the connecting shafts 5;
Then scanning the surface of the cylinder roller through a welding assembly and performing welding repair, driving the unidirectional threaded rod 301 to rotate through the third driving motor 303, enabling the unidirectional threaded rod 301 to drive the second sliding block 302 on the surface of the unidirectional threaded rod to slide left and right, enabling the infrared sensor 309 to perform scanning induction on flaws on the surface of the cylinder roller, and synchronously performing welding repair on the positions where the flaws are scanned through the welding head 308;
In the process of welding and repairing the surface of the cylinder roller by the welding assembly, the second driving motor 206 drives the rotating shaft 205 to drive the cylinder roller to rotate, so that the roller body 4 works in cooperation with the welding assembly through rotation until the defects on the surface of the roller body 4 are completely repaired.
Through the steps, through setting up the locating component that can adjust, can carry out the centre gripping to not unidimensional jar roller fixed, the adaptability is stronger, through setting up the drive structure that can drive jar roller pivoted on locating component, can control jar roller automatically regulated position come with welding module 307 adaptation, it is more swift high-efficient, and carry out the automatic scanning response to jar roller surface's flaw and repair jar roller surface with the cooperation of soldered connection 308 through setting up infrared inductor 309 on welding component, thereby make the repair precision higher, the repair effect is better, with the problem that current jar roller welding repair equipment usually its location structure can only be used for fixing fixed size jar roller, and need artifical cooperation adjustment jar roller's position to accomplish the repair to different positions at the in-process of carrying out welding repair to jar roller, the operation is comparatively troublesome, and is troublesome, and the accuracy is not high, result in work efficiency lower.
Claims (7)
1. The cylinder roller welding repair device comprises a workbench (1) and is characterized by further comprising a positioning component, a welding component, roller bodies (4), connecting shafts (5), pins (6) and a control panel (7), wherein the roller bodies (4) are arranged above the middle of the workbench (1), the connecting shafts (5) are fixedly arranged at the left end and the right end of the roller bodies (4) in a relative mode, the positioning components capable of clamping and fixing the connecting shafts (5) at the left end and the right end of the roller bodies (4) of different sizes are fixedly arranged in the middle of the upper end of the workbench (1), the welding component used for scanning the surfaces of the roller bodies (4) and performing welding repair is fixedly arranged at the side of the upper end of the workbench (1), the control panel (7) used for controlling the positioning component and the welding component is fixedly arranged at the side of the front end of the workbench (1), and the pins (6) used for supporting the workbench (1) are fixedly arranged at four corners of the lower end of the workbench (1) in a surrounding mode.
2. The cylinder roller welding repair device according to claim 1, wherein the positioning assembly comprises a bidirectional threaded rod (201), a first sliding block (202), a first driving motor (203), a supporting column (204), a rotating shaft (205), a second driving motor (206), a limiting frame (207), a clamping plate (208), an adjusting bolt (209) and an anti-slip pad (210), two groups of first sliding blocks (202) for sliding are sleeved on the surface of the bidirectional threaded rod (201) in a left-right opposite mode, and the first driving motor (203) drives the two groups of first sliding blocks (202) to slide along the surface of the bidirectional threaded rod (201) in a rotating mode.
3. The cylinder roller welding repair device according to claim 2, wherein the upper ends of the two groups of first sliding blocks (202) are fixedly provided with supporting columns (204), the upper parts of the ends of the two groups of supporting columns (204) close to each other are provided with rotating shafts (205) for rotation, the second driving motor (206) is provided with an output shaft, and the output shaft of the second driving motor (206) extends to the inner side through the outer sides of the supporting columns (204) to drive the rotating shafts (205) to rotate.
4. The cylinder roller welding repair device according to claim 2, wherein a limiting frame (207) is fixedly arranged at one end, far away from the supporting column (204), of the rotating shaft (205), a clamping plate (208) used for being matched with the limiting frame (207) to clamp and fix the connecting shaft (5) is arranged at the upper end of the limiting frame (207), the clamping plate (208) is connected with the limiting frame (207) through adjusting bolts (209) in an adjusting mode, and anti-slip pads (210) used for increasing friction are attached to one ends, close to each other, of the clamping plate (208) and the limiting frame (207).
5. The cylinder roller welding repair device according to claim 1, wherein the welding assembly comprises a unidirectional threaded rod (301), a second sliding block (302), a third driving motor (303), a telescopic cylinder (304), an electric push rod (305), a cross rod (306), a welding module (307), a welding head (308), an infrared sensor (309) and an illuminating lamp (310), the unidirectional threaded rod (301) is provided with two groups in a front-back symmetrical manner, the surfaces of the two groups of unidirectional threaded rods (301) are sleeved with the second sliding block (302) for sliding, and the third driving motor (303) drives the second sliding block (302) to slide along the surface of the unidirectional threaded rod (301) through driving the unidirectional threaded rod (301) to rotate.
6. The cylinder roller welding repair device according to claim 5, wherein the upper end of the second slider (302) is fixedly provided with a telescopic cylinder (304) for controlling the electric push rod (305) to move up and down, the upper ends of the two groups of electric push rods (305) are fixedly connected with cross rods (306) in a relative manner, and a welding module (307) is fixedly arranged between the two groups of cross rods (306).
7. The cylinder roller welding repair device according to claim 5, wherein a welding head (308) for welding repair of the cylinder roller surface is fixedly arranged at the left part of the lower end of the welding module (307), an infrared sensor (309) for scanning and identifying cracks of the cylinder roller surface is fixedly arranged at the right part of the lower end of the welding module (307), and illuminating lamps (310) for auxiliary scanning are fixedly arranged at four corners of the lower end of the infrared sensor (309).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422731210.XU CN223394601U (en) | 2024-11-08 | 2024-11-08 | Cylinder roller welding repair equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422731210.XU CN223394601U (en) | 2024-11-08 | 2024-11-08 | Cylinder roller welding repair equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223394601U true CN223394601U (en) | 2025-09-30 |
Family
ID=97143003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422731210.XU Active CN223394601U (en) | 2024-11-08 | 2024-11-08 | Cylinder roller welding repair equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223394601U (en) |
-
2024
- 2024-11-08 CN CN202422731210.XU patent/CN223394601U/en active Active
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