CN223394113U - Pneumatic bender of simple and easy photovoltaic support connecting piece - Google Patents
Pneumatic bender of simple and easy photovoltaic support connecting pieceInfo
- Publication number
- CN223394113U CN223394113U CN202422812372.6U CN202422812372U CN223394113U CN 223394113 U CN223394113 U CN 223394113U CN 202422812372 U CN202422812372 U CN 202422812372U CN 223394113 U CN223394113 U CN 223394113U
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- Prior art keywords
- bending
- bending machine
- pneumatic
- photovoltaic bracket
- hinge
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Abstract
本实用新型公开一种简易光伏支架连接件气动折弯机，包括折弯机机架，所述折弯机机架上装配连接有气动折弯机构；所述气动折弯机构包括若干个气缸，所述气缸分别装配连接有驱动臂组件；所述驱动臂组件包括安装在气缸活塞杆上的铰接件，所述铰接件铰接有驱动臂；所述驱动臂之间固定连接有连接轴，所述连接轴的两端分别铰接有轴套，轴套之间固定连接有垂直导向结构；通过驱动臂，垂直导向结构垂直升降运动；所述垂直导向结构的底部之间安装有折弯刀具；折弯机机架上安装有与折弯刀具配合的折弯模具。本实用新型公开的装置实现以简单、灵活的方式对光伏支架坯料折弯加工，不仅加工效率高，且加工的便捷性高，操作起来简单、迅捷。
The utility model discloses a simple pneumatic bending machine for photovoltaic bracket connectors, comprising a bending machine frame, on which a pneumatic bending mechanism is assembled and connected; the pneumatic bending mechanism comprises a plurality of cylinders, each of which is assembled and connected to a driving arm assembly; the driving arm assembly comprises a hinge mounted on a cylinder piston rod, the hinge being hinged to a driving arm; a connecting shaft is fixedly connected between the driving arms, the two ends of the connecting shaft are respectively hinged to a shaft sleeve, and a vertical guide structure is fixedly connected between the shaft sleeves; the vertical guide structure is vertically raised and lowered by the driving arm; a bending tool is mounted between the bottoms of the vertical guide structure; and a bending die that cooperates with the bending tool is mounted on the bending machine frame. The device disclosed in the utility model realizes bending processing of photovoltaic bracket blanks in a simple and flexible manner, which not only has high processing efficiency but also high processing convenience, and is simple and quick to operate.
Description
Technical Field
The utility model belongs to the technical field of photovoltaic bracket installation, and particularly relates to a simple pneumatic bending machine for a photovoltaic bracket connecting piece.
Background
The photovoltaic support is a mounting connecting piece for mounting the photovoltaic panel, and large-area pavement is often adopted in the photovoltaic panel paving process so as to obtain sufficient solar energy. Therefore, the photovoltaic panels are often assembled and formed by a large number of photovoltaic panels in the laying process. The photovoltaic panel is mounted on the photovoltaic bracket.
The installation position between the photovoltaic support and the photovoltaic panel is bending setting, namely the photovoltaic support is provided with a bending structure, and the photovoltaic panel is conveniently talked through the bending structure to carry out multiaspect fastening.
At present, a bending structure is formed by stamping in a stamping mode through a bending machine, specifically, a stamping die head is driven by a hydraulic cylinder to impact a die in the stamping process, and the bending structure is formed.
However, firstly, the traditional stamping equipment adopts a hydraulic mode to stamp, the stamping speed is relatively slow, secondly, the traditional stamping equipment has a too complex mechanical structure, and in the operation process, the flexibility of operation is relatively poor, and when the operation is performed, firstly, the photovoltaic bracket blank is fed to a die to be positioned, and after the positioning, a control switch is turned on, and the blank is stamped and bent in the process of slowly pressing down along with a hydraulic cylinder.
Therefore, the traditional hydraulic bending equipment is low in machining efficiency, and poor in operation flexibility, and cannot meet the batch production requirement of workshops.
Disclosure of utility model
Based on the background, the utility model aims to provide a simple pneumatic bending machine for a photovoltaic bracket connecting piece.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
The simple pneumatic bending machine for the photovoltaic bracket connecting piece comprises a bending machine frame, wherein a pneumatic bending mechanism is assembled and connected on the bending machine frame;
the pneumatic bending mechanism comprises a plurality of air cylinders, and the air cylinders are respectively provided with a driving arm assembly;
The driving arm assembly comprises a hinge piece arranged on a piston rod of the air cylinder, and the hinge piece is hinged with the driving arm;
The driving arms are fixedly connected with a connecting shaft, and two ends of the connecting shaft are respectively hinged with shaft sleeves, and a vertical guide structure is fixedly connected between the shaft sleeves;
A bending cutter is arranged between the bottoms of the vertical guide structures, and a bending die matched with the bending cutter is arranged on a bending machine frame.
Preferably, the pneumatic bending mechanism comprises air cylinders with two sides arranged at intervals;
The cylinder barrel of the cylinder is fixedly arranged on the bending machine frame.
Preferably, the hinge member includes a lower hinge seat fixedly installed on the cylinder piston;
the lower hinge seat is hinged with a hinge rod, and the upper end of the hinge rod is hinged with a pair of driving arms.
Preferably, both ends of the hinge rod are respectively fixedly connected with a hinge seat;
The hinge seat is hinged on the lower hinge seat and between the driving arms through a pin shaft.
Preferably, the vertical guide structure comprises a U-shaped lifting arm fixedly connected between the shaft sleeves;
two ends of the front side wall of the U-shaped lifting arm are respectively and slidably connected with a fixed seat;
The bottom of the U-shaped lifting arm is fixedly provided with a bending cutter.
Preferably, the sliding grooves are respectively formed in the two ends of the front side arm of the U-shaped lifting arm, and the fixed seat is fixedly connected with a sliding plate which is in sliding connection with the sliding grooves.
Preferably, the bending die comprises die plates arranged at intervals on two sides, wherein the die plates are arranged on a frame of the bending machine;
and bending grooves are formed between the die plates.
Preferably, connecting plates are respectively clamped between the left end and the right end of the die plate, and are fastened on the bending machine frame through bolts.
The utility model has the following beneficial effects:
1. The lifting of the bending cutter is realized by a connecting rod mechanism formed by a simple cylinder, a driving arm and a hinge part structure, and the structure is simple and high in flexibility, so that the quick bending processing of the bending cutter with high flexibility is realized in the bending process of the blank in the actual working process. Compared with the defects of low efficiency, low speed, complex equipment structure and high failure rate of the traditional hydraulic machine, the high flexibility of the structure shows higher production efficiency and higher convenience of equipment use.
2. In the working process, when the bending cutter descends, at the moment, the support blank of the die plate is bent under the stamping of the bending cutter, in the bending process, the support generates a vertical plane due to bending, and the vertical plane is supported on the vertical guard plate.
3. The device disclosed by the utility model realizes bending processing of the photovoltaic bracket blank in a simple and flexible mode, has high processing efficiency and high processing convenience, and is simple and quick to operate.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained from the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural view of a pneumatic bending mechanism in an embodiment of the present utility model;
FIG. 2 is a schematic view of a mold plate in an embodiment of the utility model;
FIG. 3 is a schematic diagram of the overall structure of an embodiment of the present utility model;
Fig. 4 is a schematic structural diagram of the embodiment of the present utility model in another view of fig. 3.
The achievement of the objects, functional features and advantages of the present utility model will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear are used in the embodiments of the present utility model) are merely for explaining the relative positional relationship, movement conditions, and the like between the components in a certain specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicators are changed accordingly.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
Example 1
As shown in fig. 1-4, the simple pneumatic bending machine for the photovoltaic bracket connecting piece comprises a bending machine frame 2, and a pneumatic bending mechanism 3 is assembled and connected on the bending machine frame 2. A bracket 21 is mounted at the bottom of the bending machine frame 2 for supporting the whole device.
The specific structure of the pneumatic bending mechanism 3 is as follows:
The pneumatic bending mechanism 3 comprises two cylinders 31 (the cylinder barrels of the cylinders 31 are arranged on the bending machine frame 2) which are arranged at left and right intervals, and the cylinders 31 are respectively provided with a driving arm assembly 32.
Specifically, the driving arm assembly 32 comprises a hinge part arranged on a piston rod of the air cylinder 31, and the hinge part has a specific structure that the hinge part comprises a lower hinge seat 321 fixedly arranged on the piston of the air cylinder 31, the lower hinge seat 321 is hinged with a hinge rod 322, and the upper end of the hinge rod 322 is hinged with a pair of driving arms 323. The hinge mode is that the upper and lower ends of the hinge rod 322 are fixedly connected with hinge supports respectively, and the hinge supports are hinged on the lower hinge support 321 and between the driving arms 323 through pin shafts.
A connecting shaft 324 is fixedly connected between the driving arms 323, shaft sleeves 325 are respectively hinged at two ends of the connecting shaft 324, a vertical guide structure 33 is fixedly connected between the shaft sleeves 325, and the vertical guide structure 33 moves vertically and vertically through the driving arms 323.
Specifically, a link mechanism is formed between the hinge and the driving arm 323 under the lifting driving of the air cylinder 31, when the air cylinder 31 is pushing the hinge, the driving arm 323 turns over and drives the connecting shaft 324 downwards, and the two ends of the connecting shaft 324 are hinged with the shaft sleeves 325, the shaft sleeves 325 are fixed on the vertical guiding structure 33, so that the lifting movement of the air cylinder 31 is switched into the lifting movement of the vertical guiding structure 33 through the vertical guiding structure 33.
Specifically, the vertical guiding structure 33 includes a U-shaped lifting arm 331 fixedly connected between the shaft sleeves 325, and fixing bases 332 are slidably connected to two ends of a front sidewall of the U-shaped lifting arm 331 respectively (the fixing bases 332 are fixedly mounted on, for example, a machine table through a plurality of bolt structures). The sliding mode is that two ends of the front side arm of the U-shaped lifting arm 331 are respectively provided with a sliding groove, and the fixed seat 332 is fixedly connected with a sliding plate which is in sliding connection with the sliding grooves.
Meanwhile, a bending cutter 34 is fixedly installed at the bottom of the U-shaped lifting arm 331.
Therefore, the bending tool 34 is finally moved up and down by the driving of the air cylinder 31.
The lifting of the bending cutter 34 is realized by the simple air cylinder 31, the driving arm 323 and the connecting rod mechanism formed by the hinge structure in the mode, the structure is simple and high in flexibility, and the quick bending processing of the bending cutter 34 with high flexibility is realized in the bending process of the blank in the actual working process. Compared with the defects of low efficiency, low speed, complex equipment structure and high failure rate of the traditional hydraulic machine, the high flexibility of the structure shows higher production efficiency and higher convenience of equipment use.
Example 2
As shown in fig. 1 to 4, in this embodiment, based on the structure of embodiment 1, a bending die 35 that is matched with a bending tool 34 is mounted on the bending machine frame 2. The bending die 35 comprises die plates 351 arranged at intervals on two sides, the die plates 351 are arranged on the bending machine frame 2 (specifically, connecting plates 36 are respectively clamped between the left end and the right end of the die plates 351, the connecting plates 36 are fastened on the bending machine frame 2 through bolts), and bending grooves 352 are formed between the die plates 351.
The top of the bending machine frame 2 is provided with a vertical guard plate 21 matched with the bending cutter 34, and the vertical guard plate 21 is positioned above the rear side die plate 351.
During operation, when the bending cutter 34 descends, at this time, the bracket blank of the die plate 351 is bent under the stamping of the bending cutter 34, during bending, the bracket generates a vertical plane due to bending, the vertical plane is supported on the vertical guard plate 21, and the perpendicularity of the vertical plane is kept under the interference of the vertical guard plate 21, so that the shape rule of the bent structure is kept.
Example 3
As shown in fig. 1-4, in this embodiment, in order to increase the flexibility of controlling the air cylinder 31 during the working process based on the structure of embodiment 1, according to the existing manner, a pedal mechanism 1 for controlling the air cylinder 31 to work is disposed below the bending machine frame 2, specifically, the pedal mechanism 1 includes a pedal 11, and as in the existing manner, an operator steps on the pedal 11 by feet to realize opening and closing of the air path of the air cylinder 31, thereby realizing the work of the air cylinder 31.
Specifically, like the conventional method, the pedal 11 controls the opening and closing of the valve on the air path of the cylinder 31 by a structure such as a link, and the bending is controlled by the pedal method, thereby increasing the flexibility of bending production.
It should be understood that the above description is not intended to limit the utility model to the particular embodiments disclosed, but to limit the utility model to the particular embodiments disclosed, and that the utility model is not limited to the particular embodiments disclosed, but is intended to cover modifications, adaptations, additions and alternatives falling within the spirit and scope of the utility model.
Claims (9)
1. The simple pneumatic bending machine for the photovoltaic bracket connecting piece is characterized by comprising a bending machine frame, wherein a pneumatic bending mechanism is assembled and connected on the bending machine frame;
the pneumatic bending mechanism comprises a plurality of air cylinders, and the air cylinders are respectively provided with a driving arm assembly;
The driving arm assembly comprises a hinge piece arranged on a piston rod of the air cylinder, and the hinge piece is hinged with the driving arm;
The driving arms are fixedly connected with a connecting shaft, and two ends of the connecting shaft are respectively hinged with shaft sleeves, and a vertical guide structure is fixedly connected between the shaft sleeves;
A bending cutter is arranged between the bottoms of the vertical guide structures, and a bending die matched with the bending cutter is arranged on a bending machine frame.
2. The pneumatic bending machine for the simple photovoltaic bracket connecting piece according to claim 1, wherein the pneumatic bending mechanism comprises air cylinders arranged at intervals on two sides;
The cylinder barrel of the cylinder is fixedly arranged on the bending machine frame.
3. The simple photovoltaic bracket connector pneumatic bender of claim 1, wherein the hinge comprises a lower hinge seat fixedly mounted on a cylinder piston;
the lower hinge seat is hinged with a hinge rod, and the upper end of the hinge rod is hinged with a pair of driving arms.
4. The pneumatic bending machine for the simple photovoltaic bracket connecting piece according to claim 3, wherein two ends of the hinging rod are fixedly connected with hinging seats respectively;
The hinge seat is hinged on the lower hinge seat and between the driving arms through a pin shaft.
5. The simple photovoltaic bracket connector pneumatic bender of claim 1 wherein the vertical guide structure comprises a U-shaped lifting arm fixedly connected between bushings;
two ends of the front side wall of the U-shaped lifting arm are respectively and slidably connected with a fixed seat;
The bottom of the U-shaped lifting arm is fixedly provided with a bending cutter.
6. The pneumatic bending machine for the simple photovoltaic bracket connecting piece according to claim 5, wherein sliding grooves are respectively formed in two ends of a front side arm of the U-shaped lifting arm, and a sliding plate which is connected in the sliding grooves in a sliding manner is fixedly connected to the fixing seat.
7. The simple photovoltaic bracket connecting piece pneumatic bending machine according to claim 1, wherein the bending die comprises die plates arranged at intervals on two sides, and the die plates are arranged on a frame of the bending machine;
and bending grooves are formed between the die plates.
8. The simple photovoltaic bracket connector pneumatic bending machine according to claim 7, wherein a vertical guard plate matched with a bending cutter is arranged at the top of the bending machine frame;
The vertical guard plate is located above the rear side die plate.
9. The pneumatic bending machine for the simple photovoltaic bracket connecting piece according to claim 7, wherein connecting plates are respectively clamped between the left end and the right end of the die plate, and the connecting plates are fastened on a bending machine frame through bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422812372.6U CN223394113U (en) | 2024-11-18 | 2024-11-18 | Pneumatic bender of simple and easy photovoltaic support connecting piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422812372.6U CN223394113U (en) | 2024-11-18 | 2024-11-18 | Pneumatic bender of simple and easy photovoltaic support connecting piece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223394113U true CN223394113U (en) | 2025-09-30 |
Family
ID=97149390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422812372.6U Active CN223394113U (en) | 2024-11-18 | 2024-11-18 | Pneumatic bender of simple and easy photovoltaic support connecting piece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223394113U (en) |
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2024
- 2024-11-18 CN CN202422812372.6U patent/CN223394113U/en active Active
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