Drilling and stamping integrated machine
Technical Field
The utility model relates to the technical field of automobile part machining, in particular to a drilling and stamping integrated machine.
Background
At present, in the automobile industry, for lightening the automobile dead weight, reduce the power consumption, the automobile parts adopts the aluminium alloy preparation that density is little, good plasticity, the aluminium alloy work piece assembly connection of preparation or wear to establish the circuit and need set up multiple through-hole, some connecting holes need drilling equipment preparation, some through-holes need use stamping equipment preparation, some aluminium alloy work piece need set up two kinds of holes simultaneously, need use drilling machine and two kinds of equipment of punch press to process, need set up two processes, loading and unloading can accomplish the trompil work twice, two kinds of equipment integration of drilling machine and punch press are in the same place, set up drilling mechanism and punching mechanism according to the trompil position of specific work piece, make same aluminium alloy product accomplish the trompil work of two processes at simultaneous processing, can reduce the turnover between the process, save time, operating personnel, can also avoid aluminium alloy product secondary location inaccurate, influence product precision, avoid taking place the risk of batch quality accident. The Chinese patent CN220944074U discloses a crane beam drilling device which is provided with a bracket, wherein the bracket is connected with a punching device and a drilling device, and the working procedures of punching and drilling are completed after the same workpiece is clamped once.
Disclosure of utility model
The utility model aims to provide a drilling and stamping integrated machine which aims to solve the problem of multi-station and multi-directional punching and drilling of a workpiece.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The utility model provides a bore punching press all-in-one, includes frame, drilling mechanism, mechanism and electrical system punch a hole, the frame is provided with the work platform that is used for fixed work piece, drilling mechanism sets up perpendicularly work platform top, the mechanism level of punching a hole sets up on the work platform, be provided with first clamping device and second clamping device on the work platform, first clamping device sets up work platform middle part with drilling mechanism is corresponding, two the second clamping device symmetry sets up work platform both ends with it is corresponding to punch a hole the mechanism, two the mechanism symmetry sets up between first clamping device and the second clamping device punch a hole.
Above-mentioned brill punching press all-in-one, the mechanism of punching a hole includes module, pneumatic cylinder, bracket and hydraulic power unit punch a hole, the module of punching a hole with the bracket is fixed on the work platform, the pneumatic cylinder is fixed on the bracket, the module of punching a hole sets up the pneumatic cylinder tip, the hydraulic power unit sets up the frame bottom, the pneumatic cylinder with the hydraulic power unit is stood and is linked together through high-pressure hose.
Above-mentioned brill punching press all-in-one, the punching module includes die holder, punch subassembly and guide holder, the die holder is fixed on the work platform, the punch subassembly with the die holder sets up on same horizontal axis, the guide holder is fixed the work platform lower bottom surface, the punch subassembly sets up on the guide holder can follow the guide holder to the reciprocating sliding of die holder.
Above-mentioned brill punching press all-in-one, drilling mechanism includes first drilling portion and second drilling portion, two first drilling portion symmetry sets up work platform top, second drilling portion sets up first drilling portion one side, first drilling portion tip sets up the servo unit head of two drill bits, second drilling portion tip sets up the servo unit head of single drill bit.
Above-mentioned brill punching press all-in-one, first clamping device includes the horizontal clamping part that the level set up and the vertical clamping part that sets up, two vertical clamping part symmetry sets up work platform middle part, two horizontal clamping part symmetry sets up two the vertical clamping part outside, horizontal clamping part tip is provided with can be parallel work platform mesa removes clamp plate, vertical clamping part tip is provided with rotatable upset hold-down frame.
Above-mentioned brill punching press all-in-one, vertical clamping portion includes cylinder and mount, the mount is fixed on the work platform, the cylinder is fixed perpendicularly on the mount, the upset clamping frame articulates the piston tip of cylinder, the cylinder can drive the upset clamping frame compresses tightly the work piece in vertical.
Above-mentioned brill punching press all-in-one, work platform includes the platen, be provided with locating piece, first recess and second recess on the platen, a plurality of the locating piece is arranged into the arc with work piece appearance looks adaptation, two the recess symmetry is seted up be used for setting up on the platen punching mechanism, two the second recess sets up the locating piece outside is used for setting up first clamping device.
According to the drilling and stamping integrated machine, the positioning block is provided with the sensor electrically connected with the electric control system, and the sensor is used for detecting whether a workpiece is in place or not.
Above-mentioned brill punching press all-in-one, electrical system still includes the control screen, the control screen sets up the frame lateral surface.
The beneficial effects produced by adopting the technical scheme are as follows:
According to the drilling and punching integrated machine provided by the utility model, the vertical drilling mechanism and the horizontal punching mechanism are arranged in the frame, so that multi-station and multi-directional drilling and punching operations can be performed on a workpiece. The machine frame is internally provided with a working platform for fixing a workpiece, the working platform is provided with a first clamping device and a second clamping device, the drilling mechanism is vertically arranged above the working platform and corresponds to the first clamping device, the two punching mechanisms are horizontally arranged on the working platform and correspond to the two second clamping devices, and the workpiece is accurately positioned, clamped firmly and stably, so that the machining precision can be ensured, and displacement dislocation is avoided; the utility model has compact and reasonable structure, reduces the production procedures, improves the production efficiency and the product quality, saves operators and sites, ensures the stability of the product quality and avoids the risk of batch quality accidents.
Drawings
FIG. 1 is a schematic perspective view of the whole structure of the present utility model;
FIG. 2 is a schematic diagram of the front view of the present utility model;
FIG. 3 is a schematic view of the positioning structure of the drilling mechanism, punching mechanism and working platform of the present utility model;
FIG. 4 is a top plan view of the punching mechanism and work platform positioning structure of the present utility model;
FIG. 5 is a partial cutaway view of a three-dimensional structure of the punching mechanism and work platform of the present utility model;
fig. 6 is a schematic perspective view of a platen of the present utility model.
1, A frame, 1-1, a working platform, 1-1-1, a platen, 1-1-2, a positioning block, 1-1-3, a first groove, 1-1-4, a second groove, 1-2, a first clamping device, 1-2-1, a transverse pressing part, 1-2-11, a pressing plate, 1-2-2, a longitudinal pressing part, 1-2-21, a turnover pressing frame, 1-3, a second clamping device, 2, a drilling mechanism, 2-1, a first drilling part, 2-2, a second drilling part, 3, a punching mechanism, 3-1, a punching module, 3-1-1, a die holder, 3-1-2, a punch assembly, 3-1-3, a guide seat, 3-2, a hydraulic cylinder, 3-3, a bracket, 4, an electric control system, 4-1, a sensor, 4-2 and a control screen.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the present utility model will be clearly and completely described in connection with the following specific embodiments.
The drilling and stamping integrated machine comprises a frame 1, a drilling mechanism 2, a punching mechanism 3 and an electric control system 4, wherein the frame 1 is provided with a working platform 1-1 for fixing a workpiece, the drilling mechanism 2 is vertically arranged above the working platform 1-1, the punching mechanism 3 is horizontally arranged on the working platform 1-1, a first clamping device 1-2 and a second clamping device 1-3 are arranged on the working platform 1-1, the first clamping device 1-2 is arranged in the middle of the working platform 1-1 and corresponds to the drilling mechanism 2 and is used for guaranteeing that the workpiece is stably positioned in all directions without offset when the drilling mechanism 2 works, the two second clamping devices 1-3 are symmetrically arranged at the two ends of the working platform 1-1 and correspond to the punching mechanism 3, and the two punching mechanisms 3 are symmetrically arranged between the first clamping devices 1-2 and the second clamping devices 1-3 and can guarantee that the workpiece is stably positioned without offset when the punching mechanism 3 punches. The working platform 1-1 and the upper part thereof are provided with a drilling mechanism 2 and a punching mechanism 3 for processing execution parts, the lower part of the working platform 1-1 is provided with a control module and a power module matched with the processing execution parts,
As shown in fig. 3 to 5, the punching mechanism 3 includes a punching module 3-1, a hydraulic cylinder 3-2, a bracket 3-3 and a hydraulic pump station, the punching module 3-1 and the bracket 3-3 are fixed on the working platform 1-1 by bolts, the hydraulic cylinder 3-2 is fixed on the bracket 3-3, a piston of the hydraulic cylinder 3-2 is located on the same axis as the punching module 3-1, the punching module 3-1 is arranged at the end of the piston of the hydraulic cylinder 3-2, the hydraulic cylinder 3-2 can drive the punching module 3-1 to reciprocate along the axis, the hydraulic cylinder 3-2 is communicated with the hydraulic pump station by a high-pressure hose, the hydraulic pump station is arranged at the bottom of the frame 1, and the hydraulic pump station is electrically connected with the electric control system 4. Further as shown in FIG. 5, the punching module 3-1 comprises a die holder 3-1-1, a punch assembly 3-1-2 and a guide seat 3-1-3, wherein the die holder 3-1-1 is fixed on the working platform 1-1 through bolts, the punch assembly 3-1-2 and the die holder 3-1-1 are arranged on the same horizontal axis, the punch assembly 3-1-2 is connected with a hydraulic cylinder 3-2 through a piston, the guide seat 3-1-3 is fixed on the lower bottom surface of the working platform 1-1, the punch assembly 3-1-2 is arranged on the guide seat 3-1-3 and can slide back and forth along the guide seat 3-1-3 to the die holder 3-1-1, and the guide seat 3-1-3 is arranged on two sides of the punch assembly 3-1-2 to prevent the punch assembly 3-1-2 from deviating, so that the punching position of the punch assembly is consistent with that of the die holder 3-1-1.
As shown in fig. 2 to 4, the drilling mechanism 2 includes a first drilling portion 2-1 and a second drilling portion 2-2, the two first drilling portions 2-1 are symmetrically disposed above the working platform 1-1, the second drilling portion 2-2 is disposed on one side of the first drilling portion 2-1, a dual-bit servo power head is disposed at an end portion of the first drilling portion 2-1, a plurality of holes can be drilled on a workpiece at the same time, a single-bit servo power head is disposed at an end portion of the second drilling portion 2-2 and used for forming a single hole, a drill is stable and does not shake when the first drilling portion 2-1 and the second drilling portion 2-2 are further provided with a guide rod to ensure drilling, a sensor connected with an electric control system and used for detecting part penetration is mounted on one side of the guide rod, and the drill is stopped automatically when the whole machine is abnormal.
As shown in fig. 2 to 6, the first clamping device 1-2 comprises a horizontal pressing part 1-2-1 and a vertical longitudinal pressing part 1-2-2, the two longitudinal pressing parts 1-2-2 are symmetrically arranged in the middle of the working platform 1-1, the two horizontal pressing parts 1-2-1 are symmetrically arranged outside the two longitudinal pressing parts 1-2-2, the end part of the horizontal pressing part 1-2-1 is provided with a pressing plate 1-2-11 capable of moving parallel to the table top of the working platform 1-1, the pressing plate 1-2-11 horizontally presses a workpiece on the working platform 1-1, the end part of the longitudinal pressing part 1-2-2 is provided with a rotatable overturning pressing frame 1-2-21, the longitudinal pressing part 1-2-2 comprises a cylinder 1-2-22 and a fixing frame 1-2-23, the fixing frame 1-2-23 is fixed on the working platform 1-1 through bolts, the cylinder 1-2-22 is vertically fixed on the fixing frame 1-2-23, the overturning pressing frame 1-2-21 is hinged on the end part of the cylinder 1-2-22, and the overturning pressing frame 1-2-21 can drive the piston 1-2-21 to overturn the workpiece to press the workpiece vertically.
The working platform 1-1 comprises a bedplate 1-1-1, wherein a positioning block 1-1-2, a first groove 1-1-3 and a second groove 1-1-4 are arranged on the bedplate 1-1-1, a plurality of positioning blocks 1-1-2 are arranged into an arc shape matched with the appearance of a workpiece, two first grooves 1-1-3 are symmetrically arranged on the bedplate 1-1 and used for arranging a punching mechanism 3, and two second grooves 1-1-4 are arranged outside the positioning block 1-1-2 and used for arranging a first clamping device 1-2. The positioning block 1-1-2 is provided with a sensor 4-1 electrically connected with the electric control system 4, and the sensor 4-1 is used for detecting whether a workpiece is in place or not. The electric control system 4 further comprises a control screen 4-2, wherein the control screen 4-2 is arranged on the outer side face of the frame 1, and the control screen 4-2 is electrically connected with a control module arranged in the frame 1.
The work flow is that an operator places a workpiece at a positioning block on a workbench, machining parameters of each part of the workpiece are set through a control screen of an electric control system, a machining button is started, the equipment closes an operation room door, a clamping device tightly presses the workpiece from the transverse direction and the longitudinal direction, after the electric control system detects that the workpiece is placed in place, a drilling mechanism and a punching mechanism perform multi-station multi-angle drilling and punching operation, after the punching and the drilling are completed, each part of the equipment is reset, the clamping device loosens the workpiece, and the operator takes the workpiece out.
The principles and embodiments of the present utility model have been described in detail herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. The foregoing is merely a preferred embodiment of the present utility model, and those skilled in the art may modify the technical solutions described in the foregoing embodiments or substitute some technical features thereof, without departing from the spirit and scope of the technical solutions of the embodiments of the present utility model.