CN223341717U - Online cleaning device for food production line - Google Patents
Online cleaning device for food production lineInfo
- Publication number
- CN223341717U CN223341717U CN202422916967.6U CN202422916967U CN223341717U CN 223341717 U CN223341717 U CN 223341717U CN 202422916967 U CN202422916967 U CN 202422916967U CN 223341717 U CN223341717 U CN 223341717U
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- China
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- water tank
- rotating roller
- cleaning
- pipe orifice
- outlet pipe
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Abstract
The utility model discloses an online cleaning device for a food production line, which comprises a water tank, a first rotating roller, a second rotating roller, a driving device and a driving device, wherein the water tank is arranged below a plate chain of the production line, the upper side of the water tank is provided with a cleaning opening, the first rotating roller is rotationally connected inside the water tank, a hairbrush shaft sleeve is fixedly sleeved on the outer side of the first rotating roller, the upper side of the hairbrush shaft sleeve is exposed out of the cleaning opening and is used for cleaning the surface of the plate chain, the second rotating roller is rotationally connected inside the water tank and is arranged in parallel with the first rotating roller, a mop shaft sleeve is fixedly sleeved on the outer side of the second rotating roller, the upper side of the mop shaft sleeve is exposed out of the cleaning opening and is used for driving the first rotating roller and the second rotating roller to reversely rotate along the conveying direction of the plate chain, and the online cleaning device can effectively clean dirt on the surface of the plate chain, improve the cleaning efficiency, and is compact in structure, small in occupied space and relatively low in cost.
Description
Technical Field
The utility model relates to the technical field of production line cleaning devices, in particular to an online cleaning device for a food production line.
Background
In the modern food industry production process, the equipment on the food production line, especially the transmission parts such as plate chains, are extremely easy to adhere to pollutants such as grease, food residues, bacteria and the like on the surfaces of the transmission parts due to long-term contact with various food materials, semi-finished products and finished products. The presence of these contaminants not only affects the hygienic quality of the product, but can also become a warm bed for bacteria to grow, posing a serious threat to food safety. Therefore, it is particularly important to clean the plate chain and other equipment on the food production line regularly and effectively.
With the development of the food industry, more and more enterprises begin to seek efficient and automatic online cleaning solutions to realize rapid and thorough cleaning of equipment such as plate chains and the like on the premise of not influencing the production flow.
However, the existing online cleaning equipment for the food production line still has a plurality of defects in practical application. For example, a hand-held spray gun has a limited cleaning range and requires manual continuous operation, an automatic scrubbing machine has a complicated structure and high maintenance cost, although the automatic scrubbing machine can automatically scrub, the plate chain is often required to be detached, the production efficiency is affected, a spraying system has a wide cleaning range and occupies a large space, the cost is high, the cleaning effect on stubborn stains is limited, and a cleaning manipulator can realize deep cleaning.
Disclosure of utility model
The utility model aims to solve the problems in the prior art and provides an online cleaning device for a food production line, which can not only effectively clean dirt on the surface of a plate chain, but also realize online cleaning and improve cleaning efficiency, and has the advantages of compact structure, small occupied space and relatively low cost.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
The online cleaning device for the food production line comprises a water tank, a first rotating roller, a second rotating roller, a driving device and a driving device, wherein the water tank is arranged below a plate chain of the production line, a cleaning opening is formed in the upper side of the water tank, the first rotating roller is rotatably connected inside the water tank, a hairbrush shaft sleeve is fixedly sleeved on the outer side of the first rotating roller, the upper side of the hairbrush shaft sleeve is exposed out of the cleaning opening and is used for cleaning the surface of the plate chain, the second rotating roller is rotatably connected inside the water tank and is arranged in parallel with the first rotating roller, a mop shaft sleeve is fixedly sleeved on the outer side of the second rotating roller, the upper side of the mop shaft sleeve is exposed out of the cleaning opening and is used for cleaning the surface of the plate chain, and the driving device is arranged on the outer side of the water tank and is used for driving the first rotating roller and the second rotating roller to reversely rotate along the conveying direction of the plate chain.
The middle part of the water tank is provided with a baffle, the baffle divides the interior of the water tank into a first cleaning area and a second cleaning area, the first rotating roller is arranged in the first cleaning area, and the second rotating roller is arranged in the second cleaning area.
The water tank is characterized in that a first water inlet pipe orifice is arranged on one side of the water tank, a second water inlet pipe orifice is arranged on the other side of the water tank, a first water outlet pipe orifice and a second water outlet pipe orifice are arranged at the bottom of the water tank, the first water inlet pipe orifice and the first water outlet pipe orifice are respectively connected with the first cleaning area, and the second water inlet pipe orifice and the second water outlet pipe orifice are respectively connected with the second cleaning area.
A water inlet pipe orifice is arranged on one side of the water tank, the bottom is provided with a water outlet pipe orifice.
The end part of the water outlet pipe opening is provided with a blind plate, the blind plate is detachably connected with the water outlet pipe opening through a clamp, and a sealing ring is arranged between the blind plate and the water outlet pipe opening and used for sealing the water outlet pipe opening.
The driving device comprises a speed reducing motor, a first sprocket, a second sprocket and a chain, wherein one end of the first rotating roller extends out of one side of the water tank and is connected with the first sprocket, one end of the second rotating roller extends out of the same side of the water tank and is connected with the second sprocket, the first sprocket and the second sprocket are connected with the chain, and the other end of the first rotating roller extends out of the other side of the water tank and is connected with the speed reducing motor.
Each end part of the first rotating roller and each end part of the second rotating roller extend out of the water tank and are respectively connected with a boss round seat outer spherical bearing, and a sealing gasket is arranged between the boss round seat of the boss round seat outer spherical bearing and the water tank and is fixed through bolts.
The upper ends of two sides of the water tank are respectively provided with a vertical side support plate.
Compared with the prior art, the utility model has the beneficial effects that:
1. Through the combined use of the brush shaft sleeve and the mop shaft sleeve, the double cleaning effect on the surface of the plate-link table is realized, the brush can remove stubborn residues, and the mop can further wipe the surface, so that the cleaning thoroughness is ensured;
2. The online cleaning is realized, the plate links are not required to be detached, the cleaning efficiency is greatly improved, meanwhile, the manual operation is reduced, and the labor intensity is reduced;
3. the device has compact structure, small occupied space and relatively low cost, is suitable for the cleaning requirement of plate chains of various food production lines, and improves the overall benefit of the production line.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an online cleaning device according to an embodiment of the present application;
FIG. 2 is a left side view of an in-line cleaning apparatus according to an embodiment of the present application;
FIG. 3 is a top cross-sectional view of an in-line cleaning apparatus in accordance with an embodiment of the present application;
In the figure, 1, a water tank; 2, a first rotating roller, 3, a brush shaft sleeve, 4, a second rotating roller, 5, a mop shaft sleeve, 6, a partition plate, 7, a first water inlet pipe orifice, 8, a second water inlet pipe orifice, 9, a first water outlet pipe orifice, 10, a second water outlet pipe orifice, 11, a blind plate, 12, a gear motor, 13, a first sprocket, 14, a second sprocket, 15, a chain, 16, a boss round seat outer spherical bearing, 17 and a side support plate.
Detailed Description
The following description of the embodiments of the present utility model will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by one of ordinary skill in the art without undue burden on the person of ordinary skill in the art based on embodiments of the present utility model, are within the scope of the present utility model.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in use of the inventive product, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal," "vertical," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, or may be directly connected, or may be indirectly connected through an intermediate medium, or may be in communication with the inside of two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The existing online cleaning equipment for the food production line still has a plurality of defects in practical application. For example, a hand-held spray gun has a limited cleaning range and requires manual continuous operation, an automatic scrubbing machine has a complicated structure and high maintenance cost, although the automatic scrubbing machine can automatically scrub, the plate chain is often required to be detached, the production efficiency is affected, a spraying system has a wide cleaning range and occupies a large space, the cost is high, the cleaning effect on stubborn stains is limited, and a cleaning manipulator can realize deep cleaning.
In order to solve the technical problems, as shown in fig. 1 to 3, the embodiment of the application provides an online cleaning device for a food production line, which comprises a water tank 1, a first rotating roller 2, a second rotating roller 4 and a driving device, wherein the water tank 1 is arranged below a plate chain of the production line, a cleaning opening is formed in the upper side of the water tank 1, the first rotating roller 2 is rotatably connected inside the water tank 1, a brush shaft sleeve 3 is fixedly sleeved on the outer side of the first rotating roller 2, the upper side of the brush shaft sleeve 3 is exposed out of the cleaning opening and is used for cleaning the surface of the plate chain, the second rotating roller 4 is rotatably connected inside the water tank 1 and is arranged in parallel with the first rotating roller 2, a mop shaft sleeve 5 is fixedly sleeved on the outer side of the second rotating roller 4, the upper side of the mop shaft sleeve 5 is exposed out of the cleaning opening and is used for driving the outer side of the water tank 1, and the driving device is used for driving the first rotating roller 2 and the second rotating roller 4 to reversely rotate along the conveying direction of the plate chain.
During cleaning, the plate chain of the food production line horizontally moves from the cleaning opening on the upper side of the water tank 1, the plate chain passes through the first rotating roller 2, the first rotating roller 2 drives the brush shaft sleeve 3 to reversely rotate, the brush cleans residues on the surface of the plate chain, then the plate chain passes through the second rotating roller 4, the second rotating roller 4 drives the mop shaft sleeve 5 to reversely rotate, and the mop wipes the surface of the plate chain, so that the dual cleaning effect is realized.
The brush can clear away the stubborn residues on the plate link chain, and the mop can further wipe the surface, ensures the thoroughness of cleaning, and through the combination use of brush and mop, has realized the effective washing to the plate link chain surface.
The device of the embodiment does not need to detach the plate chain, realizes online cleaning, greatly improves cleaning efficiency, and in addition, the device has compact structure, small occupied space and relatively low cost, and is suitable for the cleaning requirement of the plate chain of various food production lines.
In some embodiments, a partition 6 is provided in the middle of the water tank, the partition 6 divides the interior of the water tank 1 into a first cleaning area and a second cleaning area, the first roller 2 is provided in the first cleaning area, and the second roller 4 is provided in the second cleaning area.
The first cleaning area and the second cleaning area can independently control the type and the concentration of the cleaning liquid, and the residues in different types are subjected to targeted cleaning, so that the cleaning flexibility and the cleaning effect are enhanced. In addition, the partition plate 6 prevents the mutual pollution of the cleaning liquid between the two areas, and ensures the purity and the cleaning quality of the cleaning liquid.
Illustratively, the cleaning liquid in the first cleaning area is selected from cleaning liquids with strong decontamination and decomposition functions, and stains which are difficult to remove such as grease, food waste and the like can be separated from the surface of the plate link chain through the rotation and brushing action of the brush. The cleaning liquid in the second cleaning area can be selected to have the functions of disinfection and sterilization, and the mop is used for wiping and further cleaning the surface of the plate link chain, so that bacteria and microorganisms remained on the surface can be killed or removed, and the sanitation and safety of the plate link chain are ensured.
In some embodiments, a first water inlet pipe orifice 7 is arranged on one side of the water tank 1, a second water inlet pipe orifice 8 is arranged on the other side of the water tank 1, a first water outlet pipe orifice 9 and a second water outlet pipe orifice 10 are arranged at the bottom of the water tank 1, the first water inlet pipe orifice and the first water outlet pipe orifice are respectively connected with a first cleaning area, and the second water inlet pipe orifice and the second water outlet pipe orifice are respectively connected with a second cleaning area.
Through the structure of the embodiment, each cleaning area is ensured to have an independent water inlet and outlet system, and the partition management and the effective circulation of the cleaning liquid are realized. The type and the flow of the cleaning liquid can be independently regulated according to the requirements of different cleaning areas, so that the cleaning requirements are met more accurately.
In other embodiments, only one inlet pipe orifice is provided on one side of the water tank 1, and only one outlet pipe orifice is provided on the bottom. Thereby simplifying the structure of the equipment and reducing the cost.
In some embodiments, the end of the water outlet pipe is provided with a blind plate 11, the blind plate 11 is detachably connected with the water outlet pipe through a clamp, and a sealing ring is arranged between the blind plate 11 and the water outlet pipe and used for sealing the water outlet pipe. The blind plate 11 is detachably connected with the water outlet pipe orifice through the clamp, so that the water outlet pipe orifice can be conveniently opened or closed as required.
In some embodiments, the driving device comprises a gear motor 12, a first sprocket 13, a second sprocket 14 and a chain 15, one end of the first rotating roller 2 extends out of one side of the water tank 1 and is connected with the first sprocket 13, one end of the second rotating roller 4 extends out of the same side of the water tank 1 and is connected with the second sprocket 14, the first sprocket 13 and the second sprocket 14 are connected with the chain 15, and the other end of the first rotating roller 2 extends out of the other side of the water tank 1 and is connected with the gear motor 12.
When the gear motor 12 is started, the first rotary roller 2 is driven to rotate, and the second rotary roller 4 is driven to rotate by the transmission action of the chain 15. Thus, by means of one gear motor 12, synchronous rotation of the two rotating rollers and simultaneous operation are realized. And, through setting up the tooth ratio of second sprocket 14 with first sprocket 13, can control the ratio of mop to brush's rotation speed to satisfy the washing requirement of different food production lines.
Illustratively, the number of teeth of the second sprocket 14 and the first sprocket 13 is 1:2, and when the gear motor 12 in the driving device is started and the second sprocket 14 and the first sprocket 13 are rotated by the chain 15, the rotation speed of the second sprocket 14 is twice the rotation speed of the first sprocket 13 due to the difference of the number of teeth ratios. Therefore, during the cleaning process, the mop is wiped at twice the speed of the brush, so that the speed ratio of the brush to the mop is 1:2 while linkage is realized.
In some embodiments, each end of the first rotating roller 2 and the second rotating roller 4 extends out of the water tank 1 and is respectively connected with a boss round seat outer spherical bearing 16, and a sealing gasket is arranged between the boss round seat of the boss round seat outer spherical bearing 16 and the water tank 1 and is fixed through bolts.
By arranging the boss round seat outer spherical bearing 16, the rotation stability and the bearing capacity of the rotary roller are improved, and the cleaning device can stably run for a long time with high strength. The provision of the gasket prevents leakage of the cleaning liquid.
In some embodiments, the upper ends of both sides of the water tank 1 are provided with upright side support plates 17, respectively. The side support plates 17 are used for limiting and guiding two side edges of the plate chain when the plate chain passes through, so that the plate chain can smoothly move according to a preset path, and cleaning efficiency and accuracy are improved.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. An on-line cleaning device for a food production line, comprising:
the water tank (1) is arranged below the plate chain of the production line, and a cleaning opening is formed in the upper side of the water tank (1);
The first rotating roller (2) is rotationally connected to the inside of the water tank (1), a hairbrush shaft sleeve (3) is fixedly sleeved on the outer side of the first rotating roller (2), and the upper side of the hairbrush shaft sleeve (3) is exposed out of the cleaning opening and used for cleaning the surface of the plate chain;
The second rotating roller (4) is rotationally connected to the inside of the water tank (1) and is arranged in parallel with the first rotating roller (2), a mop shaft sleeve (5) is fixedly sleeved on the outer side of the second rotating roller (4), and the upper side of the mop shaft sleeve (5) is exposed out of the cleaning opening and is used for cleaning the surface of a plate chain;
the driving device is arranged on the outer side of the water tank (1) and is used for driving the first rotating roller (2) and the second rotating roller (4) to rotate.
2. An on-line cleaning device for a food production line according to claim 1, characterized in that a partition plate (6) is arranged in the middle of the water tank, the partition plate (6) divides the interior of the water tank (1) into a first cleaning area and a second cleaning area, the first rotating roller (2) is arranged in the first cleaning area, and the second rotating roller (4) is arranged in the second cleaning area.
3. The on-line cleaning device for the food production line according to claim 2, wherein a first water inlet pipe orifice (7) is arranged on one side of the water tank (1), a second water inlet pipe orifice (8) is arranged on the other side of the water tank, a first water outlet pipe orifice (9) and a second water outlet pipe orifice (10) are arranged at the bottom of the water tank (1), the first water inlet pipe orifice (7) and the first water outlet pipe orifice (9) are respectively connected with the first cleaning area, and the second water inlet pipe orifice (8) and the second water outlet pipe orifice (10) are respectively connected with the second cleaning area.
4. The online cleaning device for the food production line according to claim 1 is characterized in that a water inlet pipe orifice is arranged on one side of the water tank (1), a water outlet pipe orifice is arranged at the bottom of the water tank, a blind plate (11) is arranged at the end of the water outlet pipe orifice, the blind plate (11) is detachably connected with the water outlet pipe orifice through a clamp, and a sealing ring is arranged between the blind plate (11) and the water outlet pipe orifice and used for sealing the water outlet pipe orifice.
5. The on-line cleaning device for the food production line according to claim 1, wherein the driving device comprises a gear motor (12), a first sprocket (13), a second sprocket (14) and a chain (15), one end of the first rotating roller (2) extends out of one side of the water tank (1) and is connected with the first sprocket (13), one end of the second rotating roller (4) extends out of the same side of the water tank (1) and is connected with the second sprocket (14), the first sprocket (13) and the second sprocket (14) are connected with the chain (15), and the other end of the first rotating roller (2) extends out of the other side of the water tank (1) and is connected with the gear motor (12).
6. An on-line cleaning device for a food production line according to claim 1, wherein each end of the first rotating roller (2) and the second rotating roller (4) extends out of the water tank (1) and is respectively connected with a boss round seat outer spherical bearing (16), and a sealing gasket is arranged between the boss round seat of the boss round seat outer spherical bearing (16) and the water tank (1) and is fixed through bolts.
7. An on-line cleaning device for food production lines according to claim 1, characterized in that the upper ends of both sides of the water tank (1) are respectively provided with upright side support plates (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422916967.6U CN223341717U (en) | 2024-11-28 | 2024-11-28 | Online cleaning device for food production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422916967.6U CN223341717U (en) | 2024-11-28 | 2024-11-28 | Online cleaning device for food production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223341717U true CN223341717U (en) | 2025-09-16 |
Family
ID=97022322
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422916967.6U Active CN223341717U (en) | 2024-11-28 | 2024-11-28 | Online cleaning device for food production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223341717U (en) |
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2024
- 2024-11-28 CN CN202422916967.6U patent/CN223341717U/en active Active
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