CN223328684U - Novel automatic roll changing mechanism for winding - Google Patents
Novel automatic roll changing mechanism for windingInfo
- Publication number
- CN223328684U CN223328684U CN202422753482.XU CN202422753482U CN223328684U CN 223328684 U CN223328684 U CN 223328684U CN 202422753482 U CN202422753482 U CN 202422753482U CN 223328684 U CN223328684 U CN 223328684U
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- CN
- China
- Prior art keywords
- fixing
- changing mechanism
- rotary
- winding
- group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Replacement Of Web Rolls (AREA)
Abstract
本实用新型涉及一种新型卷绕自动换卷机构，它包括机座和换卷机构，机座上方一侧设置有一组用于固定和放卷卷料的气胀轴，气胀轴后面设置有换卷机构，换卷机构前后两侧以及气胀轴内侧均设置有一组过辊，换卷机构后面设置有一组备料固定棍，备料固定棍后面设置有压带机构；换卷机构安装在滑动板块上，滑动板块与设置在机座上的一组固定板滑动连接；本实用新型具有结构合理、避免对齐度不良、优化换卷时间、提升产能、保证换卷高效性和一致性的优点。
The utility model relates to a novel automatic roll-changing mechanism for winding, which comprises a machine base and a roll-changing mechanism. A group of pneumatic shafts for fixing and unwinding roll materials are arranged on one side above the machine base, a roll-changing mechanism is arranged behind the pneumatic shafts, a group of rollers are arranged on the front and rear sides of the roll-changing mechanism and on the inner side of the pneumatic shafts, a group of material preparation fixing rods are arranged behind the roll-changing mechanism, and a belt pressing mechanism is arranged behind the material preparation fixing rods; the roll-changing mechanism is installed on a sliding plate, and the sliding plate is slidably connected to a group of fixing plates arranged on the machine base; the utility model has the advantages of reasonable structure, avoidance of poor alignment, optimization of roll-changing time, improvement of production capacity, and guarantee of high efficiency and consistency of roll-changing.
Description
Technical Field
The utility model belongs to the technical field of cylindrical battery production winding process tools, and particularly relates to a novel automatic winding and reel changing mechanism.
Background
In the actual production process, as the production capacity of industry development is improved, new staff is continuously involved, the time length of material replacement is greatly different when new staff is operated, and a plurality of NG cells are present after the new staff is operated to replace the material, and the alignment degree is poor as a main part, and research and analysis prove that an automatic reel replacing device which is not influenced by the operation of staff is needed to ensure the efficiency and consistency of the replacement effect, so that the novel automatic reel replacing mechanism has the advantages of reasonable structure, no alignment degree, optimized reel replacing time, improved productivity and high efficiency and consistency of reel replacing.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide a novel automatic winding and reel changing mechanism which has reasonable structure, avoids poor alignment, optimizes reel changing time, improves productivity and ensures high efficiency and consistency of reel changing.
The novel automatic winding and reel changing mechanism comprises a machine base and a reel changing mechanism, wherein one side above the machine base is provided with a group of inflatable shafts for fixing and unreeling a reel, the rear of each inflatable shaft is provided with a reel changing mechanism, the front side, the rear side and the inner side of each inflatable shaft of each reel changing mechanism are respectively provided with a group of passing rollers, the rear of each reel changing mechanism is provided with a group of stock fixing rods, the rear of each stock fixing rod is provided with a belt pressing mechanism, the reel changing mechanism is arranged on a sliding plate, and the sliding plate is in sliding connection with a group of fixing plates arranged on the machine base.
The inflatable shaft is used for fixing coiled materials and realizing unreeling action through rotation of the inflatable shaft.
The roller is used for changing the direction of the coil stock and keeping the running stability of the coil stock.
Spare materials are fixed on the spare material fixing stick in a winding mode, and the abandoned materials are taken away through the rotation of the spare material fixing stick after cutting.
The belt pressing mechanism presses materials through the pressing plate, and belt flying in the belt receiving process caused by overlarge tension of the rear section is prevented.
The coil replacing mechanism comprises a main connecting plate, a pushing cylinder and the other end of the end part of one side of the main connecting plate are arranged in front of the end part of the main connecting plate and fixed on a sliding plate, an L-shaped fixing plate is arranged at the end part of the pushing cylinder, a rotary cylinder fixing block is arranged above one side, far away from the pushing cylinder, of the L-shaped fixing plate, and a rotary pushing cylinder is arranged on the rotary cylinder fixing block.
The L-shaped fixing plates are respectively provided with a rotary fixing block corresponding to the left side and the right side of the pushing-out cylinder, one end, far away from the rotary cylinder fixing blocks, of the rotary pushing-out cylinder is provided with a rotary connecting rod, the rotary pushing-out cylinder is connected with the rotary connecting rod through a joint bearing, and the rotary connecting rod is connected with the rotary fixing blocks through shafts.
The rotary fixing blocks are connected through square shafts, a group of front suction plates are arranged on the side faces of the square shafts between the rotary fixing blocks, an upper suction plate is arranged above the square shafts, a cutter is arranged between the front suction plates, the front suction plates are connected with the rotary fixing blocks through a group of square shafts, the guide shafts are matched with guide shaft limiters to limit the front suction plates, and a group of limit blocks are arranged on the L-shaped fixing plates relative to the inner sides of the rotary fixing blocks.
The novel automatic coil changing mechanism has the beneficial effects that in use, the novel automatic coil changing mechanism is used for keeping and discarding corresponding coil materials in an interactive mode through the suction plates at two sides, the standby coil materials and the tail materials are kept to be recycled through tension keeping coils, adhesive tapes are pasted through rotating placement, subsequent material separation is realized through the pressing plate, flying belts are prevented, high efficiency of coil changing is guaranteed, equipment is stopped after two coils are used up, consistency of coil changing is guaranteed, abnormality caused by manual operation is prevented, the coil changing is automatically completed by the equipment, the mark of a joint point can be realized through memory, sensor omission is avoided, the problem of poor alignment caused by coil changing is effectively solved, the time of coil changing can be optimized, the productivity is improved, and the novel automatic coil changing mechanism has the advantages of reasonable structure, convenience in use, high working efficiency, convenience in installation and high safety factor.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a schematic diagram of a roll changing structure according to the present utility model.
Fig. 3 is a schematic diagram of a reel change structure according to the present utility model.
Fig. 4 is a schematic diagram of the working state of the present utility model.
Fig. 5 is a second schematic diagram of the working state of the present utility model.
Fig. 6 is a third schematic diagram of the working state of the present utility model.
Fig. 7 is a schematic diagram of the working state of the present utility model.
Fig. 8 is a schematic diagram of the working state of the present utility model.
In the figure, 101, an inflatable shaft 102, a passing roller 103, a stock fixing roller 104, a belt pressing mechanism 105, a fixing plate 106, a sliding plate 107, a reel changing mechanism 1, a main connecting plate 2, a push-out cylinder 3, an L-shaped fixing plate 4, a rotary cylinder fixing block 5, a rotary push-out cylinder 6, a joint bearing 7, a rotary connecting rod 8, a rotary fixing block 9, a limiting block 10, a front suction plate 11, a cutter 12, a guide shaft 13, an upper suction plate 14 and a guide shaft limiter.
Detailed Description
The utility model is further described below with reference to the accompanying drawings.
Examples
1-8, A novel automatic winding and reel changing mechanism comprises a machine base and a reel changing mechanism 107, wherein one side above the machine base is provided with a group of inflatable shafts 101 for fixing and unreeling reels, the rear of each inflatable shaft 101 is provided with the reel changing mechanism 107, the front side, the rear side and the inner side of each inflatable shaft 101 of each reel changing mechanism 107 are respectively provided with a group of passing rollers 102, the rear of each reel changing mechanism 107 is provided with a group of stock fixing sticks 103, the rear of each stock fixing stick 103 is provided with a belt pressing mechanism 104, each reel changing mechanism 107 is arranged on a sliding plate 106, and each sliding plate 106 is in sliding connection with a group of fixing plates 105 arranged on the machine base.
In this embodiment, the roll changing mechanism is fixed by the sliding plate, and the integral roll changing mechanism is driven to slide by sliding.
The inflatable shaft 101 is used for fixing coiled materials, and the uncoiling action is realized through the rotation of the inflatable shaft 101.
The roller 102 is used for changing the direction of the coil stock and keeping the stability of the running of the coil stock.
The standby material is fixed on the standby material fixing stick 103 in a winding mode, and the discarded material is taken away by the rotation of the standby material fixing stick 103 after cutting.
The belt pressing mechanism 104 presses the material through the pressing plate, so that the belt flying in the belt receiving process caused by overlarge tension of the rear section is prevented.
The utility model relates to a novel automatic winding and reel changing mechanism, which is used for realizing the retention and discarding of corresponding reels through a mode of interaction of suction plates at two sides, keeping the reels to keep standby reels and recovering the tailings through tension, realizing the pasting of adhesive tapes through rotary placement, realizing the separation of subsequent materials through a pressing plate, preventing the occurrence of flying tapes, ensuring the high efficiency of reel changing, stopping equipment after two reels are used up, ensuring the consistency of reel changing, preventing the abnormality caused by manual operation, automatically completing the reel changing by the equipment, realizing the marking of a joint point through memory, avoiding the omission of a sensor, effectively solving the problem of poor alignment caused by reel changing, optimizing the time of reel changing, and improving the productivity.
Examples
1-8, A novel automatic winding and reel changing mechanism comprises a machine base and a reel changing mechanism 107, wherein one side above the machine base is provided with a group of inflatable shafts 101 for fixing and unreeling reels, the rear of each inflatable shaft 101 is provided with the reel changing mechanism 107, the front side, the rear side and the inner side of each inflatable shaft 101 of each reel changing mechanism 107 are respectively provided with a group of passing rollers 102, the rear of each reel changing mechanism 107 is provided with a group of stock fixing sticks 103, the rear of each stock fixing stick 103 is provided with a belt pressing mechanism 104, each reel changing mechanism 107 is arranged on a sliding plate 106, and each sliding plate 106 is in sliding connection with a group of fixing plates 105 arranged on the machine base.
The roll changing mechanism 107 comprises a main connecting plate 1, a pushing cylinder 2 is arranged in front of one side end part of the main connecting plate 1, the other end of the main connecting plate is fixed on a sliding plate 106, an L-shaped fixing plate 3 is arranged at the end part of the pushing cylinder 2, a rotary cylinder fixing block 4 is arranged above one side, far away from the pushing cylinder 2, of the L-shaped fixing plate 3, and a rotary pushing cylinder 5 is arranged on the rotary cylinder fixing block 4.
In the embodiment, one end of the main connecting plate is connected with the extension cylinder, and the other end of the main connecting plate is fixed on the sliding plate to realize the movement of the whole structure;
The pushing cylinder is driven by the pushing cylinder to push out and retract the whole device, so that the cutting of the cutter and the rubberizing are completed;
The L-shaped fixing plate is used for fixing the rotating and cutting parts and limiting the rotating and cutting parts through the L-shaped fixing plate;
a rotary cylinder fixing block for fixing the rotary push cylinder without obstructing the rotation of the rotary push cylinder;
And the rotary pushing cylinder drives the rubberizing part to rotate through the rotary pushing cylinder, and is used for switching the suction plate surface to assist in rubberizing and cutting.
The L-shaped fixing plate 3 is provided with rotary fixing blocks 8 corresponding to the left side and the right side of the pushing-out cylinder 2, one end, far away from the rotary cylinder fixing blocks 4, of the rotary pushing-out cylinder 5 is provided with rotary connecting rods 7, the rotary pushing-out cylinder 5 is connected with the rotary connecting rods 7 through joint bearings 6, and the rotary connecting rods 7 are connected with the rotary fixing blocks 8 in a shaft mode.
In the embodiment, the knuckle bearing is connected with a rotary push-out cylinder and a rotary connecting rod through the knuckle bearing and is matched with horizontal pushing to be converted into rotary motion;
the rotary connecting rod realizes rotary driving through the rotary connecting rod;
And the rotary fixing block is used for realizing the connection between the fixing part and the rotary part.
The rotary fixing blocks 8 are connected through square shafts, a group of front suction plates 10 are arranged on the side faces of the square shafts between the rotary fixing blocks 8, an upper suction plate 13 is arranged above the side faces of the square shafts, a cutter 11 is arranged between the front suction plates 10, the front suction plates 10 are connected with the rotary fixing blocks 8 through a group of guide shafts 12 and the square shafts between the rotary fixing blocks 8, the guide shafts 12 are matched with guide shaft limiters 14 to limit the front suction plates 10, and a group of limit blocks 9 are arranged on the L-shaped fixing plates 3 corresponding to the inner sides of the rotary fixing blocks 8.
In the embodiment, the limiting block is used for adjusting and maintaining the rotation position;
The front suction plate is used for realizing the compression of the cutting action and the adsorption and fixation of the material part;
A cutter, namely realizing material cutting through the cutter;
The guide shaft is used for guiding the front suction plate and is provided with a spring, so that the compression and the reset of the front suction plate can be realized;
The upper suction plate is used for fixing the adhesive tape through vacuum and pasting the adhesive tape after rotating;
The guide shaft limiter is matched with the guide shaft to realize limit, so that the position of the front suction plate is controlled within a certain range.
The novel automatic winding and reel changing mechanism is in a ① preparation state, standby materials are threaded in advance according to fig. 4, an upper suction plate is provided with an adhesive tape, a tape pressing mechanism starts to press after reel changing is started, (as shown in fig. 4), ② materials are cut, tape cutting structures on two sides are closed towards the middle and clamp the materials and cut off, (as shown in fig. 5), ③ waste is withdrawn, the whole of the two reel changing mechanisms is retracted, partial vacuum absorption of the materials is reserved, the rest of the materials are pulled away by residual tension of the reel materials, (as shown in fig. 6), ④ materials are exchanged, the two reel changing mechanisms are closed, the left suction disc is vacuum absorbed, the right side is completely broken to enable the materials to be completely connected to the left side, (as shown in fig. 7), ⑤ rotary rubberizing is performed, the right side rubberizing cylinder is retracted, the adhesive tape of the upper suction plate is rotated to be aligned with the materials, then the rubberizing cylinder is pushed out to enable rubberizing, (as shown in fig. 8), the left side rubberizing is performed on the right side, the upper suction plate is used for sucking the materials, then the left side mechanism is repeatedly, two sides rubberizing mechanism is achieved, the left side rubberizing mechanism is retracted, the left side of the left side, the rubberizing mechanism is withdrawn from the left side, the reel changing mechanism is completely, the left side, the reel changing mechanism is completely and the reel changing mechanism is completely, the left, and the reel is convenient and convenient to install, and high efficiency and convenient.
Claims (8)
1. The novel automatic winding and reel changing mechanism comprises a machine base and a reel changing mechanism and is characterized in that one side above the machine base is provided with a group of inflatable shafts used for fixing and unreeling coiled materials, the rear of each inflatable shaft is provided with a reel changing mechanism, the front side, the rear side and the inner side of each inflatable shaft of each reel changing mechanism are respectively provided with a group of passing rollers, the rear of each reel changing mechanism is provided with a group of material preparation fixing sticks, the rear of each material preparation fixing stick is provided with a belt pressing mechanism, each reel changing mechanism is arranged on a sliding plate, and each sliding plate is in sliding connection with a group of fixing plates arranged on the machine base.
2. The novel automatic coil changing mechanism for winding of claim 1, wherein the inflatable shaft is used for fixing coil stock and the unreeling action is realized through rotation of the inflatable shaft.
3. The novel automatic winding and reel changing mechanism according to claim 2, wherein the over roller is used for changing the direction of the coil stock and keeping the stability of the running of the coil stock.
4. The novel automatic winding and reel changing mechanism according to claim 3, wherein the standby material is fixed on the standby material fixing rod in a winding manner, and the standby material is taken away by the rotation of the standby material fixing rod after cutting.
5. The novel automatic reel changing mechanism for winding of claim 4, wherein the belt pressing mechanism presses materials through a pressing plate, and belt flying in the process of splicing due to overlarge rear-section tension is prevented.
6. The novel automatic coil changing mechanism for winding is characterized by comprising a main connecting plate, wherein a push-out cylinder is arranged in front of one side end part of the main connecting plate, the other end of the main connecting plate is fixed on a sliding plate, an L-shaped fixing plate is arranged at the end part of the push-out cylinder, a rotary cylinder fixing block is arranged above one side, far away from the push-out cylinder, of the L-shaped fixing plate, and a rotary push-out cylinder is arranged on the rotary cylinder fixing block.
7. The novel automatic reel change mechanism of winding of claim 6, wherein the L-shaped fixing plates are provided with rotary fixing blocks corresponding to the left side and the right side of the pushing-out air cylinder, one end, far away from the rotary air cylinder fixing blocks, of the rotary pushing-out air cylinder is provided with a rotary connecting rod, the rotary pushing-out air cylinder is connected with the rotary connecting rod through a joint bearing, and the rotary connecting rod is connected with a rotary fixing block shaft.
8. The novel automatic reel change mechanism for winding is characterized in that the rotating fixing blocks are connected through square shafts, a group of front suction plates are arranged on the side faces of the square shafts between the rotating fixing blocks, an upper suction plate is arranged above the rotating fixing blocks, a cutter is arranged between the front suction plates, the front suction plates are connected with the rotating fixing blocks through a group of square shafts, the guide shafts are matched with guide shaft limiters to limit the front suction plates, and a group of limiting blocks are arranged on the L-shaped fixing plates relative to the inner sides of the rotating fixing blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422753482.XU CN223328684U (en) | 2024-11-12 | 2024-11-12 | Novel automatic roll changing mechanism for winding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422753482.XU CN223328684U (en) | 2024-11-12 | 2024-11-12 | Novel automatic roll changing mechanism for winding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223328684U true CN223328684U (en) | 2025-09-12 |
Family
ID=96984810
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422753482.XU Active CN223328684U (en) | 2024-11-12 | 2024-11-12 | Novel automatic roll changing mechanism for winding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223328684U (en) |
-
2024
- 2024-11-12 CN CN202422753482.XU patent/CN223328684U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |