Visual detection mechanism based on high definition digtal camera
Technical Field
The utility model relates to the technical field of visual inspection machines, in particular to a visual inspection mechanism based on a high-definition camera.
Background
The visual inspection machine is equipment for inspecting products by utilizing a machine vision technology, and can automatically inspect appearance defects, sizes, positions and the like of the products. The equipment is widely applied to industries such as industrial production, electronic manufacturing, automobile manufacturing and the like so as to improve the product quality and the production efficiency.
In the description of a high-precision detection mechanism based on machine vision in the prior art (bulletin number CN 209829597U), mention is made of "the detection device includes a computer, a rejecting component and a conveyor belt which are connected with each other and are arranged on a test platform for carrying objects, the detection device further includes a test frame and an industrial camera, the test frame is fixedly arranged on the test platform, the industrial camera is slidably arranged on the test frame through a sliding component, and a camera of the industrial camera is positioned right above the test platform and faces the test platform", but the high-precision detection mechanism in the prior art cannot flexibly convey products to enter and exit, is inconvenient for visual detection of positions at the same time, is inaccurate and stable in detection, and also affects the reliability of visual detection.
Disclosure of utility model
In order to overcome the defects existing in the prior art, a visual detection mechanism based on a high-definition camera is provided at present, so that the problems that the high-precision detection mechanism in the prior art cannot flexibly convey products to enter and exit, is inconvenient to detect positions in a visual way at the same time, is inaccurate and stable in detection and affects the reliability of visual detection are solved.
In order to achieve the above-mentioned purpose, provide a visual inspection mechanism based on high definition digtal camera, including lower organism, crossbearer and year material platform, the upper end of lower organism is provided with the detection platform, and the up end middle part of detecting the platform is provided with first Y axle linear guide, the activity is provided with year material platform on the first Y axle linear guide, all is fixed with the side fixed plate at the left and right sides of year material platform, the up end left and right sides of lower organism all is fixed with the spacing telescopic cylinder of two sets of strokes, and is fixed with the Y axle linear guide of second between the upper end of the spacing telescopic cylinder of two sets of strokes of homonymy, the activity is provided with the crossbearer on the Y axle linear guide of second, and the crossbearer dustcoat has the top cap.
Further, a control panel is arranged on the upper portion of the front side face of the lower machine body, and a cabinet door is arranged on the lower portion of the front side face of the lower machine body.
Further, the left and right sides of lower organism all is fixed with the frame, and the bottom of frame is provided with the stabilizer blade.
Further, the left side and the right side of the lower end face of the transverse frame are respectively fixed with a side fixing block, the lower ends of the side fixing blocks are fixedly provided with side sliding blocks, the side sliding blocks are in sliding connection with second Y-axis linear guide rails on the same side, and a first X-axis linear guide rail is arranged in the middle of the upper portion of the transverse frame.
Further, the first X-axis linear guide rail is connected with an upper sliding block in an upward sliding mode, an upper hanging frame is arranged on the lower side of the upper sliding block, and a high-definition camera is mounted in the middle of the upper hanging frame.
Further, the downside of carrying the material platform is provided with the slider down, slider sliding connection is on first Y axle linear guide, and the up end of carrying the material platform is provided with anti-skidding bed course, and anti-skidding bed course adopts the rubber material.
Further, the middle part of side fixed plate is provided with fixed cover, has set up multiunit side telescopic cylinder in the fixed cover, and the front end of side telescopic cylinder is fixed with the grip block to the grip face of grip block is provided with multiunit arch, and the arch adopts the silicone rubber material.
The utility model has the beneficial effects that:
1. According to the utility model, the two groups of cabinet doors on the front side of the lower machine body are convenient to turn over and open to two sides so as to store detection objects, and the setting of the upper stroke limiting telescopic cylinder of the lower machine body is convenient to carry out telescopic movement in the vertical direction, so that the height position of the transverse frame can be flexibly adjusted.
2. According to the utility model, the upper sliding block moves left and right on the first X-axis linear guide rail, and the side sliding block moves back and forth on the second Y-axis linear guide rail, so that the position of the high-definition camera can be flexibly moved, and the visual detection range of a product is large and convenient.
3. The lower sliding block sliding connector at the lower side of the material loading platform is communicated with the first Y-axis linear guide rail of the lower sliding block sliding connector, so that products can be conveniently detected, and the anti-slip cushion layer has the effect of safety and anti-slip, and meanwhile, the side telescopic cylinders, the clamping plates and the protrusions arranged at the left side and the right side are convenient for stably clamping the products placed on the material loading platform, so that the stability and the accuracy in the detection process are ensured.
Drawings
FIG. 1 is a schematic front view of an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a test bench according to an embodiment of the utility model;
FIG. 3 is a schematic view of a cross frame according to an embodiment of the present utility model;
Fig. 4 is a schematic view of a loading table according to an embodiment of the utility model.
In the figure, 1, a lower machine body, 10, a detection table, 11, a control panel, 12, a cabinet door, 13, an outer frame, 14, supporting legs, 15, a first Y-axis linear guide rail, 16, a stroke limiting telescopic cylinder, 17, a second Y-axis linear guide rail, 2, a transverse frame, 20, a first X-axis linear guide rail, 21, an upper sliding block, 22, an upper hanging frame, 23, a high-definition camera, 24, a side fixing block, 25, a side sliding block, 3, a top cover, 4, a loading table, 40, a lower sliding block, 41, an anti-skid cushion layer, 42, a side fixing plate, 43, a side telescopic cylinder, 44, a fixing sleeve, 45, a clamping plate, 46 and a bulge.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clearly apparent, the present utility model is further described in detail below with reference to the accompanying drawings and embodiments. The specific embodiments described herein are offered by way of illustration only and not as limitations of the utility model, and specific details such as particular system architectures, techniques, etc. may be set forth in order to provide a more thorough understanding of the embodiments of the utility model. The described embodiments are some, but not all, embodiments of the present disclosure. It will be apparent, however, to one skilled in the art that the present utility model may be practiced in other embodiments that depart from these specific details. Based on the embodiments in this disclosure, all other embodiments that a person skilled in the art would obtain without making any inventive effort are within the scope of protection of this disclosure.
Specific embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
Fig. 1 is a front view schematically, fig. 2 is a schematic view of a detection table according to an embodiment of the present utility model, fig. 3 is a schematic view of a cross frame according to an embodiment of the present utility model, and fig. 4 is a schematic view of a loading table according to an embodiment of the present utility model.
Referring to fig. 1 to 4, the utility model provides a visual inspection mechanism based on a high-definition camera, which comprises a lower machine body 1, a transverse frame 2 and a material carrying table 4, wherein the upper end of the lower machine body 1 is provided with an inspection table 10, the middle part of the upper end surface of the inspection table 10 is provided with a first Y-axis linear guide rail 15, the material carrying table 4 is movably arranged on the first Y-axis linear guide rail 15, side fixing plates 42 are fixed at the left end and the right end of the material carrying table 4, two groups of stroke limiting telescopic cylinders 16 are fixed at the left side and the right side of the upper end surface of the lower machine body 1, a second Y-axis linear guide rail 17 is fixed between the upper ends of the two groups of stroke limiting telescopic cylinders 16 at the same side, the transverse frame 2 is movably arranged on the second Y-axis linear guide rail 17, and a top cover 3 is covered on the transverse frame 2.
In the embodiment, a control panel 11 is arranged on the upper part of the front side surface of the lower machine body 1, a cabinet door 12 is arranged on the lower part of the front side surface of the lower machine body 1, an outer frame 13 is fixed on the left side surface and the right side surface of the lower machine body 1, and supporting legs 14 are arranged at the bottom of the outer frame 13.
As a preferred embodiment, the two sets of cabinet doors 12 on the front side of the lower machine body 1 are convenient to turn over and open to two sides so as to store detection objects, and the upper stroke limiting telescopic cylinder 16 of the lower machine body 1 is convenient to perform telescopic movement in the vertical direction, so that the height position of the transverse frame 2 can be flexibly adjusted.
In the embodiment, side fixing blocks 24 are fixed on the left side and the right side of the lower end face of the transverse frame 2, side sliding blocks 25 are fixed on the lower ends of the side fixing blocks 24, the side sliding blocks 25 are slidably connected to second Y-axis linear guide rails 17 on the same side, a first X-axis linear guide rail 20 is arranged in the middle of the upper portion of the transverse frame 2, an upper sliding block 21 is slidably connected to the first X-axis linear guide rail 20, an upper hanging frame 22 is arranged on the lower side of the upper sliding block 21, and a high-definition camera 23 is mounted in the middle of the upper hanging frame 22.
In a preferred embodiment, the upper slider 21 moves left and right on the first X-axis linear guide 20, and the side slider 25 moves back and forth on the second Y-axis linear guide 17, so that the position of the high-definition camera 23 can be flexibly moved, and the visual detection range of products is wide and convenient.
In the embodiment, a lower slider 40 is arranged at the lower side of the material loading table 4, the lower slider 40 is slidably connected to the first Y-axis linear guide rail 15, an anti-slip cushion layer 41 is arranged at the upper end surface of the material loading table 4, the anti-slip cushion layer 41 is made of rubber, a fixing sleeve 44 is arranged in the middle of a side fixing plate 42, a plurality of groups of side telescopic cylinders 43 are sleeved in the fixing sleeve 44, a clamping plate 45 is fixed at the front end of the side telescopic cylinders 43, a plurality of groups of protrusions 46 are arranged on the clamping surface of the clamping plate 45, and the protrusions 46 are made of silicone rubber.
As a preferred embodiment, the lower slider 40 at the lower side of the material loading platform 4 is slidably connected with the first Y-axis linear guide rail 15 to facilitate the feeding and discharging of the detected product, the anti-slip cushion layer 41 has the effect of safety and slip prevention, and meanwhile, the side telescopic air cylinders 43, the clamping plates 45 and the protrusions 46 arranged at the left side and the right side facilitate the stable clamping of the product placed on the material loading platform 4, so that the stability and the accuracy in the detection process are ensured.
The utility model can effectively solve the problems that a high-precision detection mechanism in the prior art can not flexibly convey products to enter and exit, is inconvenient for simultaneously and visually detecting positions, is inaccurate and stable in detection and also affects the reliability of visual detection.
The above-described embodiments are intended to illustrate the present utility model, not to limit it, and any modifications and variations made to the present utility model within the spirit of the utility model and the scope of the claims should be included in the scope of the present utility model.