CN223313862U - An adaptive locking and adjusting insulator scanning clamping device - Google Patents
An adaptive locking and adjusting insulator scanning clamping deviceInfo
- Publication number
- CN223313862U CN223313862U CN202521502746.2U CN202521502746U CN223313862U CN 223313862 U CN223313862 U CN 223313862U CN 202521502746 U CN202521502746 U CN 202521502746U CN 223313862 U CN223313862 U CN 223313862U
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Abstract
The utility model relates to the technical field of insulator scanning, in particular to a self-adaptive locking and adjusting insulator scanning clamping device which comprises a box body, wherein a clamping assembly is arranged in the box body and comprises a plurality of support columns, the support columns are fixedly arranged on one side of the bottom of the inside of the box body, a chassis is fixedly arranged at the top ends of the support columns, and a three-jaw chuck is arranged at the top of the chassis. This self-adaptation locking regulation insulator scans clamping device, through clamping component, support column, chassis, three-jaw chuck, stand, accommodate the lead screw, movable disk, fixture, footwall, actuating mechanism, support frame, electronic guide rail, scanning mechanism, fixed block, spring, guide bar, movable block, anchor clamps, through-hole, servo motor, worm, stopper and worm wheel's cooperation use, the device is in the operation in-process, through the height of automatically regulated movable disk, can realize the effective spacing to different high insulators.
Description
Technical Field
The utility model relates to the technical field of insulator scanning, in particular to a self-adaptive locking and adjusting insulator scanning clamping device.
Background
In an electric power system, an insulator is used as a key component for guaranteeing the insulation performance of electric equipment and maintaining the safe and stable power transmission, and the reliability and the safety of a power grid are directly influenced by the running state of the insulator. With the continuous expansion of the power grid scale and the development of the ultra-high voltage transmission technology, the requirements on the quality and the performance of the insulator are more strict, and meanwhile, higher challenges are provided for the detection work of the insulator.
The traditional insulator detection method is often dependent on manual inspection, is low in efficiency, is limited by experience and environmental conditions of detection personnel, and is difficult to comprehensively and accurately find potential defects of the insulator, such as internal cracks, aging damage and the like. In order to improve detection accuracy and efficiency, automated scanning detection techniques have evolved. Through advanced scanning equipment, the insulator can be detected in a multi-dimensional and omnibearing manner, and the fine damage of the insulator can be found in time, so that the stable operation of a power system is ensured.
However, in practical applications, existing scanning devices have drawbacks in clamping and positioning insulators. Insulators of different types and specifications have great differences in shape, size and structure, and a traditional clamping device can only fix insulators of specific types, so that universality is lacking, and diversified detection requirements are difficult to meet.
In addition, the adjustment of the height of the movable disc in the existing equipment often depends on manual operation, so that the adjustment efficiency is low, the accuracy is difficult to guarantee, errors are extremely easy to generate in the manual operation process, and the adjustment result cannot meet the actual requirements. Meanwhile, the manual adjustment process is tedious, labor intensity is high, and a great deal of time and energy are needed to be input by staff. Moreover, due to the lack of an automatic adjusting function, the device is difficult to quickly adjust the height of the movable disc according to insulators with different specifications, and has poor adaptability to insulators with different specifications, so that it is necessary to provide an adaptive locking and adjusting insulator scanning and clamping device to solve the technical problems.
Disclosure of utility model
The utility model aims to provide a self-adaptive locking and adjusting insulator scanning clamping device so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
An adaptive lock adjustment insulator scanning clamping device, comprising:
The box body, the inside of box body is provided with clamping assembly, the clamping assembly includes a plurality of support column, and a plurality of support column fixed mounting is in one side of the inside bottom of box body, the top fixed mounting of support column has the chassis, the top of chassis is provided with three-jaw chuck, the avris fixed mounting at chassis top has a plurality of stand, the top fixed mounting of stand has the roof-plate, the cover is equipped with the movable dish on the outer wall of stand, the top of movable dish is provided with fixture, the through-hole has been seted up at the top of movable dish;
The clamping mechanism comprises two fixed blocks, the two fixed blocks are symmetrically distributed and fixedly arranged at the top of the movable disc, symmetrically distributed guide rods are fixedly arranged between the two fixed blocks, symmetrically distributed movable blocks are sleeved on the outer walls of the guide rods, clamps are arranged on the opposite sides of the movable blocks, and springs are sleeved on the two sides of the outer walls of the guide rods.
Preferably, the adjusting screw is rotatably installed between the top of chassis and the bottom of footwall, the top of footwall is provided with actuating mechanism, actuating mechanism includes servo motor, and servo motor fixed mounting in the top of footwall, one side fixed mounting that the top of footwall is located servo motor has the stopper, servo motor's driving end fixed mounting has the worm, and the one end and the stopper rotation of worm are connected, the top of adjusting screw runs through the footwall and extends to footwall top, fixed mounting has the worm wheel on the top outer wall of adjusting screw, and worm wheel and worm mesh.
Preferably, a fixing frame is fixedly arranged at the top of the top disc, and the fixing frame is fixedly connected with the top inside the box body through bolts.
Preferably, sliding holes corresponding to the upright posts in position and number are formed in the movable plate, and the movable plate is in sliding connection with the upright posts through the sliding holes formed in the movable plate.
Preferably, the movable disc is provided with a threaded hole matched with the adjusting screw rod, and the movable disc is in threaded connection with the adjusting screw rod through the threaded hole.
Preferably, a supporting frame is fixedly arranged on the other side of the top of the box body, an electric guide rail is fixedly arranged on the front surface of the supporting frame, and a scanning mechanism is arranged on the electric guide rail.
Compared with the prior art, the utility model has the beneficial effects that:
According to the utility model, through the matched use of the clamping assembly, the support column, the chassis, the three-jaw chuck, the upright post, the adjusting screw rod, the movable disc, the clamping mechanism, the top disc, the driving mechanism, the support frame, the electric guide rail, the scanning mechanism, the fixed block, the spring, the guide rod, the movable block, the clamp, the through hole, the servo motor, the worm, the limiting block and the worm wheel, the movable disc height is automatically adjusted in the operation process of the device, the adjusting efficiency and the accuracy are improved, the manual operation error is reduced, the complexity of manual adjustment is avoided, the labor intensity is reduced, the height of the movable disc can be quickly adjusted according to different insulators, the adaptability of the device to insulators with different specifications is improved, the effective limit of insulators with different heights can be realized, the two ends of the insulators are clamped and fixed by means of the adjustable clamping mechanism and the three-jaw chuck, the fixing requirements of insulators with different types are met, the universality of the device is remarkably improved, and the diversified detection requirements can be fully met.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic cross-sectional view of the present utility model;
FIG. 3 is a schematic view of a clamping mechanism according to the present utility model;
fig. 4 is a schematic structural view of a driving mechanism in the present utility model.
In the figure, 1, a box body; 2, a clamping assembly, 3, a support column, 4, a chassis, 5, a three-jaw chuck, 6, an upright post, 7, an adjusting screw rod, 8, a movable disc, 9, a clamping mechanism, 10, a top disc, 11, a driving mechanism, 12, a fixing frame, 13, a support frame, 14, an electric guide rail, 15, a scanning mechanism, 16, a fixed block, 17, a spring, 18, a guide rod, 19, a movable block, 20, a clamp, 21, a through hole, 22, a servo motor, 23, a worm, 24, a limiting block, 25 and a worm gear.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, unless explicitly stated or limited otherwise, the terms "mounted," "configured to," "connected," and the like are to be construed broadly as, for example, "connected" may be fixedly connected, may be detachably connected, or integrally connected, may be mechanically connected or electrically connected, may be directly connected or indirectly connected through an intermediate medium, and may be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, an embodiment of the present utility model is provided:
An adaptive lock adjustment insulator scanning clamping device, comprising:
the box body 1, the inside of the box body 1 is provided with a clamping component 2, the clamping component 2 comprises a plurality of support columns 3, the plurality of support columns 3 are fixedly arranged on one side of the bottom inside the box body 1, a chassis 4 is fixedly arranged at the top ends of the support columns 3, a three-jaw chuck 5 is arranged at the top of the chassis 4, a plurality of stand columns 6 are fixedly arranged at the side of the top of the chassis 4, a top disc 10 is fixedly arranged at the top ends of the stand columns 6, a movable disc 8 is sleeved on the outer wall of the stand columns 6, a clamping mechanism 9 is arranged at the top of the movable disc 8, and a through hole 21 is formed in the top of the movable disc 8;
The fixture 9 includes two fixed blocks 16, two fixed blocks 16 are symmetrical distribution fixed mounting in the top of movable disk 8, fixed mounting has symmetrical distribution's guide bar 18 between two fixed blocks 16, the cover is equipped with symmetrical distribution's movable block 19 on the outer wall of guide bar 18, anchor clamps 20 are all installed to the opposite side of two movable blocks 19, spring 17 has all been cup jointed to both sides on the outer wall of guide bar 18, the interval between two anchor clamps 20 is adjusted to accessible pulling movable block 19 extrusion spring 17, can carry out nimble spacing to the upper end of different model insulators, cooperate three-jaw chuck 5 to carry out effective centre gripping fixed to the insulator both ends, ensure that the insulator keeps upright state, the commonality of device to different model insulators has been promoted, the diversified detection demand is satisfied.
An adjusting screw rod 7 is rotatably arranged between the top of the chassis 4 and the bottom of the top disc 10, a driving mechanism 11 is arranged at the top of the top disc 10, the driving mechanism 11 comprises a servo motor 22, the servo motor 22 is fixedly arranged at the top of the top disc 10, a limiting block 24 is fixedly arranged at one side of the top disc 10, a worm 23 is fixedly arranged at the driving end of the servo motor 22, one end of the worm 23 is rotatably connected with the limiting block 24, the top end of the adjusting screw rod 7 penetrates through the top disc 10 to extend to the upper part of the top disc 10, a worm wheel 25 is fixedly arranged on the outer wall of the top end of the adjusting screw rod 7, and the worm wheel 25 is meshed with the worm 23, so that the automatic height adjustment of the movable disc 8 is realized, the adjusting efficiency and the accuracy are improved, the manual operation error is reduced, the complexity of manual adjustment is avoided, the labor intensity is reduced, meanwhile, the height of the movable disc can be quickly adjusted according to different insulators, and the adaptability of the device to different insulators is improved.
In one embodiment, the top of the top tray 10 is fixedly provided with a fixing frame 12, and the fixing frame 12 is fixedly connected with the top of the inside of the box 1 through bolts, so that the firmness of the clamping assembly 2 in the inside of the box 1 is improved.
In one preferred embodiment, sliding holes corresponding to the positions and the numbers of the upright posts 6 are formed in the movable plate 8, and the movable plate 8 is in sliding connection with the upright posts 6 through the sliding holes formed in the movable plate 8, so that the stability of the movable plate 8 in the vertical moving process is ensured.
In one embodiment, the movable disc 8 is provided with a threaded hole matched with the adjusting screw rod 7, and the movable disc 8 is in threaded connection with the adjusting screw rod 7 through the threaded hole formed in the movable disc 8, so that the rotary motion of the adjusting screw rod 7 can be converted into stable vertical movement of the movable disc 8, the height of the movable disc 8 can be accurately adjusted according to requirements, and the clamping and positioning requirements of different insulators can be met.
In one preferred embodiment, the other side of the top of the box 1 is fixedly provided with a supporting frame 13, the front surface of the supporting frame 13 is fixedly provided with an electric guide rail 14, the electric guide rail 14 is provided with a scanning mechanism 15, so that scanning detection on different positions of the insulator is realized, the detection efficiency and the comprehensiveness are improved, and the specific structure of the scanning mechanism 15 can be realized easily by a person skilled in the art with reference to the prior art.
The working principle of the utility model is that the electrical elements appearing in the device are electrically connected with a main controller and a power supply, the main controller can be conventional known equipment for controlling a computer and the like, and the prior art of power connection is not described in detail, and parts which are not involved in the device are the same as or can be realized by adopting the prior art, and when the device is used, the bottom end of an insulator is placed on a three-jaw chuck 5, and the three-jaw chuck 5 is utilized for clamping and fixing the device. Subsequently, the servo motor 22 is started depending on the height of the insulator. The driving end of the servo motor 22 drives the worm 23 to rotate, and the worm wheel 25 drives the adjusting screw rod 7 to rotate through the meshing transmission of the worm 23 and the worm wheel 25. Based on the screw thread transmission principle of the adjusting screw rod 7 and the movable disc 8 and the sliding fit relation of the movable disc 8 and the upright post 6, the movable disc 8 can stably and vertically move. The movement of the movable disc 8 drives the clamping mechanism 9 to synchronously move, and the movable disc 8 is controlled to move downwards, so that the top end of the insulator passes through the through hole 21 and moves to the lower part of the movable block 19. Then, the two movable blocks 19 are pulled to move in opposite directions on the outer wall of the guide rod 18, and in the process, the movable blocks 19 press the springs 17, and the distance between the two clamps 20 is increased. The movable disc 8 is controlled to move downwards continuously, the upper end of the insulator is positioned between the two clamps 20, then the limit on the movable block 19 is released, and the two clamps 20 move relatively under the action of the elastic restoring force of the spring 17, so that the limit on the upper end of the insulator is realized. So far, the insulator keeps an upright state between the chassis 4 and the movable disk 8 under the common limiting action of the clamping mechanism 9 and the three-jaw chuck 5. Subsequently, the scanning mechanism 15 is controlled to vertically move on the electric guide rail 14, and the scanning detection operation of the insulator is completed.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present utility model, and are not intended to limit the utility model, and that various changes and modifications may be made therein without departing from the spirit and scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (5)
1. An adaptive lock adjustment insulator scanning clamping device, which is characterized by comprising:
The novel lifting device comprises a box body (1), wherein a clamping assembly (2) is arranged in the box body (1), the clamping assembly (2) comprises a plurality of supporting columns (3), the plurality of supporting columns (3) are fixedly arranged on one side of the inner bottom of the box body (1), a chassis (4) is fixedly arranged at the top end of each supporting column (3), a three-jaw chuck (5) is arranged at the top of each chassis (4), a plurality of stand columns (6) are fixedly arranged at the side of the top of each chassis (4), a top disc (10) is fixedly arranged at the top end of each stand column (6), a movable disc (8) is sleeved on the outer wall of each stand column (6), a clamping mechanism (9) is arranged at the top of each movable disc (8), and a through hole (21) is formed in the top of each movable disc (8);
The clamping mechanism (9) comprises two fixed blocks (16), the two fixed blocks (16) are symmetrically distributed and fixedly arranged at the top of the movable disc (8), symmetrically distributed guide rods (18) are fixedly arranged between the two fixed blocks (16), movable blocks (19) which are symmetrically distributed are sleeved on the outer walls of the guide rods (18), clamps (20) are arranged on opposite sides of the two movable blocks (19), and springs (17) are sleeved on two sides of the outer walls of the guide rods (18);
An adjusting screw (7) is rotatably installed between the top of the chassis (4) and the bottom of the top disc (10), a driving mechanism (11) is arranged at the top of the top disc (10), the driving mechanism (11) comprises a servo motor (22), the servo motor (22) is fixedly installed at the top of the top disc (10), a limiting block (24) is fixedly installed at one side of the top disc (10) which is located on the servo motor (22), a worm (23) is fixedly installed at the driving end of the servo motor (22), one end of the worm (23) is rotatably connected with the limiting block (24), the top end of the adjusting screw (7) penetrates through the top disc (10) to extend to the upper portion of the top disc (10), a worm wheel (25) is fixedly installed on the outer wall of the top end of the adjusting screw (7), and the worm wheel (25) is meshed with the worm (23).
2. The self-adaptive locking and adjusting insulator scanning clamping device according to claim 1 is characterized in that a fixing frame (12) is fixedly arranged at the top of the top disc (10), and the fixing frame (12) is fixedly connected with the top inside the box body (1) through bolts.
3. The self-adaptive locking and adjusting insulator scanning and clamping device according to claim 1, wherein sliding holes corresponding to the positions and the numbers of the upright posts (6) are formed in the movable disc (8), and the movable disc (8) is in sliding connection with the upright posts (6) through the sliding holes formed in the movable disc.
4. The self-adaptive locking and adjusting insulator scanning and clamping device according to claim 1 is characterized in that a threaded hole matched with an adjusting screw rod (7) is formed in the movable disc (8), and the movable disc (8) is in threaded connection with the adjusting screw rod (7) through the threaded hole formed in the movable disc.
5. The self-adaptive locking and adjusting insulator scanning and clamping device according to claim 1 is characterized in that a supporting frame (13) is fixedly arranged on the other side of the top of the box body (1), an electric guide rail (14) is fixedly arranged on the front surface of the supporting frame (13), and a scanning mechanism (15) is arranged on the electric guide rail (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202521502746.2U CN223313862U (en) | 2025-07-18 | 2025-07-18 | An adaptive locking and adjusting insulator scanning clamping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202521502746.2U CN223313862U (en) | 2025-07-18 | 2025-07-18 | An adaptive locking and adjusting insulator scanning clamping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223313862U true CN223313862U (en) | 2025-09-09 |
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ID=96940693
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202521502746.2U Active CN223313862U (en) | 2025-07-18 | 2025-07-18 | An adaptive locking and adjusting insulator scanning clamping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223313862U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121677557A (en) * | 2025-12-31 | 2026-03-17 | 江西铂川自动化科技股份有限公司 | Electric porcelain insulator optical measurement device and method thereof |
-
2025
- 2025-07-18 CN CN202521502746.2U patent/CN223313862U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121677557A (en) * | 2025-12-31 | 2026-03-17 | 江西铂川自动化科技股份有限公司 | Electric porcelain insulator optical measurement device and method thereof |
| CN121677557B (en) * | 2025-12-31 | 2026-06-23 | 江西铂川自动化科技股份有限公司 | Electric porcelain insulator optical measurement device and method thereof |
| CN121677557B8 (en) * | 2025-12-31 | 2026-07-10 | 江西铂川自动化科技股份有限公司 | An optical measuring device and method for porcelain insulators |
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