CN223312227U - Cyclone condensation separator - Google Patents
Cyclone condensation separatorInfo
- Publication number
- CN223312227U CN223312227U CN202421960360.1U CN202421960360U CN223312227U CN 223312227 U CN223312227 U CN 223312227U CN 202421960360 U CN202421960360 U CN 202421960360U CN 223312227 U CN223312227 U CN 223312227U
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- separator
- pipeline
- pipe
- shell
- inlet pipe
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Abstract
The utility model relates to the technical field of cyclone separators and discloses a cyclone condensation separator which comprises a separator shell, wherein a cooling shell is arranged at the top end of the separator shell, a first pipeline is arranged in the separator shell, a spiral blade is arranged on the surface of the first pipeline, a sleeve is inserted into the top of the first pipeline, a second pipeline is arranged outside the sleeve, the top end of the second pipeline penetrates through the cooling shell and is provided with a first flange, a spiral pipe for conveying refrigerant is arranged on the surface of the second pipeline, a medium outlet pipe is arranged at the medium inlet end of the spiral pipe, a medium inlet pipe is arranged at the bottom end of the inner wall of the separator shell, a material receiving component is arranged at the bottom end of the inner wall of the separator shell, and through the spiral pipe arranged at the second pipeline, a refrigerant is added into the separator shell through the medium inlet pipe and the medium outlet pipe, so that gas in the second pipeline is cooled and liquid in the gas is separated out through cooling, and falls under the action of gravity, thereby the gas-liquid separation effect in the gas can be improved, and the high-precision separation requirement can be met.
Description
Technical Field
The utility model relates to the technical field of cyclone separators, in particular to a cyclone condensation separator.
Background
A cyclone separator is a device for separating solid particles in a gas or solid particles in a liquid by using centrifugal force generated by a rotational motion. The working principle is that when the gas flow or liquid flow containing solid particles enters the cyclone separator, the solid particles with larger inertial centrifugal force are thrown to the outer wall surface due to the rotation motion caused by tangential introduction, so that the separation from the gas or liquid is realized.
The cyclone separator disclosed in application number 201920719344.6 comprises a container, wherein the container comprises an upper cylinder and a lower cylinder; the upper cylinder body is provided with an air inlet and an air outlet; a discharge hole is formed in the bottom of the lower cylinder; the cyclone separator is characterized in that the cyclone separator is provided with a rotating shaft passing through the axis of the container, a scraping knife and a connecting rod for fixing the scraping knife on the rotating shaft. The air flow distribution is optimized by arranging a guide plate at the air inlet of the cyclone separator, so that the air flow can be uniformly distributed when entering the separator, and the influence of uneven air flow distribution on the separation effect is reduced. Meanwhile, a plurality of swirl blades are arranged in the separator to guide airflow to form a stable rotating flow field, so that the separation efficiency is improved.
However, the above-described method has a disadvantage that the gas-liquid separation is possible, but the gas-liquid separation effect is affected due to the difference in the size of liquid particles in the gas or other factors, and the requirement of high-precision separation cannot be satisfied.
Disclosure of utility model
Aiming at the defects of the prior art, the cyclone condensation separator provided by the utility model has the advantages of being convenient for separating liquid in gas with high efficiency and high precision, improving the gas-liquid separation effect and solving the problems proposed by the background art.
The cyclone condensation separator comprises a separator shell, wherein the top end of the separator shell is provided with a cooling shell, a first pipeline is arranged in the separator shell, a spiral blade is arranged on the surface of the first pipeline, a sleeve is inserted into the top of the first pipeline, a second pipeline is arranged outside the sleeve, the top end of the second pipeline penetrates through the cooling shell and is provided with a first flange, a spiral pipe for conveying refrigerant is arranged on the surface of the second pipeline, a medium outlet pipe is arranged at the medium outlet end of the spiral pipe, a medium inlet pipe is arranged at the medium inlet end of the spiral pipe, a material receiving component is arranged at the bottom end of the inner wall of the separator shell, and an air inlet component is arranged at the top of one side of the separator shell.
As a preferable technical scheme of the utility model, a liquid discharge pipe is arranged at the bottom of one side of the separator shell, a liquid discharge valve is arranged on the surface of the liquid discharge pipe, a second flange plate is arranged at the bottom of the separator shell, a first mounting plate is arranged at the top end of the separator shell, a second mounting plate is arranged at the bottom end of the cooling shell, and the first mounting plate and the second mounting plate are fixedly connected through a plurality of bolts and nuts.
As a preferable technical scheme of the utility model, the edge of the spiral blade is fixedly connected with the inner wall of the separator shell, and a sealing ring is arranged at the joint of the first pipeline and the second pipeline.
As a preferable technical scheme of the utility model, the inner wall of the first pipeline is provided with a plurality of uniformly-spaced air guide plates, and the air guide plates are obliquely arranged.
As a preferable technical scheme of the utility model, one end of the medium outlet pipe penetrates through the cooling shell and is provided with a flange plate III, and one end of the medium inlet pipe penetrates through the cooling shell and is provided with a flange plate IV.
As a preferable technical scheme of the utility model, the material receiving assembly comprises a material receiving hopper, the material receiving hopper is fixedly arranged at the bottom of the inner wall of the separator shell, a discharging pipe is arranged at the bottom end of the material receiving hopper, mounting plates are arranged on two sides of the discharging pipe, a vibrating motor is arranged on one side of the mounting plate, which is away from the discharging pipe, and a material guiding plate is arranged at the bottom end of the inner wall of the separator shell.
As a preferable technical scheme of the utility model, the air inlet assembly comprises an air inlet pipe, wherein the air inlet pipe is fixedly arranged at the top of one side of the separator shell, gas in the air inlet pipe tangentially enters the inside of the separator shell, and a blocking plate is arranged at the joint of the air inlet pipe and the spiral blade.
As a preferable technical scheme of the utility model, one end of the air inlet pipe, which is far away from the separator shell, is provided with an air inlet pipe, one end of the air inlet pipe, which is far away from the air inlet pipe, is provided with a fixed disc, and the surface of the fixed disc is provided with a plurality of uniformly-spaced mounting holes.
Compared with the prior art, the utility model has the following beneficial effects:
1. This whirlwind condensation separator, through the subassembly that admits air that sets up, make gas get into the inside of separator shell, under helical blade's effect centrifugation, make gas form whirlwind in the inside of separator shell, liquid is separated with gas under the effect of centrifugal force, connect the hopper in the cooperation material subassembly, because of the collapsible gaseous centering department of toper structure draws close, when reaching and connect hopper certain position, gas upwards moves, enter into pipeline one and pipeline two's inside and flow, through the spiral pipe that sets up in pipeline two, and through going into the medium pipe and go out the medium pipe to its inside interpolation refrigerant, make the gas in the pipeline two cool down, liquid in the gas separates out through the cooling, fall under the effect of gravity, thereby can improve the gas-liquid separation effect in the gas, can satisfy high accuracy separation demand.
2. According to the cyclone condensation separator, the plurality of air guide plates are arranged in the first pipeline, so that ascending air can be fully scattered, condensation of the second pipeline air can be facilitated, and the air-liquid separation effect is improved.
3. According to the cyclone condensation separator, the separator shell is in a cylindrical structure, and the spiral blades with long strokes are arranged in the separator shell, so that the airflow can be guided to form a stable rotating flow field, and the separation efficiency is improved.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic view of an exploded construction of a separator housing of the present utility model;
FIG. 3 is a schematic cross-sectional view of a separator housing of the present utility model;
FIG. 4 is a schematic cross-sectional view of a first conduit according to the present utility model;
FIG. 5 is an enlarged schematic view of the structure of FIG. 4 according to the present utility model;
Fig. 6 is an enlarged schematic view of the structure of fig. 3 at B according to the present utility model.
The device comprises a separator housing, a cooling housing, a pipeline I, a pipeline 4, a spiral blade, a sleeve, a pipeline II, a spiral pipe, a pipeline 8, a medium outlet pipe, a medium inlet pipe 9, a gas guide plate 10, a material receiving component 11, a material receiving hopper 1101, a material discharging pipe 1102, a 1103, a mounting plate 1104, a vibration motor 12, a liquid discharge pipe 13, a gas inlet component 1301, a gas inlet pipe 1302, a plugging plate 1303, a gas inlet pipe 1304, a fixed disk 14, a mounting disk I, a flange II, a flange I, a flange 17 and a material guide plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-6, the cyclone condensation separator comprises a separator housing 1, wherein a cooling housing 2 is arranged at the top end of the separator housing 1, a first pipeline 3 is arranged in the separator housing 1, so that gas moves upwards and enters the first pipeline 3 and a second pipeline 6 to flow out, a spiral blade 4 is arranged on the surface of the first pipeline 3, the spiral blade 4 is increased in conveying stroke, the gas flow can be guided to form a stable rotating flow field so as to improve the separation efficiency, a sleeve 5 is inserted at the top of the first pipeline 3, a second pipeline 6 is arranged outside the sleeve 5, the top end of the second pipeline 6 penetrates through the cooling housing 2 and is provided with a first flange 16, a spiral pipe 7 for conveying refrigerant is arranged on the surface of the second pipeline 6, a medium outlet pipe 8 is arranged at the medium outlet end of the spiral pipe 7, a medium inlet pipe 9 is arranged at the medium inlet end of the spiral pipe 7, through the spiral pipe 7 arranged at the second pipeline 6, and refrigerant is added into the interior of the spiral pipe through the medium inlet pipe 9 and the medium outlet pipe 8, so that gas in the second pipeline 6 is cooled, liquid in the gas is cooled and separated out, and falls under the action of gravity, thereby improving the gas-liquid separation effect in the gas, meeting the high-precision separation requirement, the bottom end of the inner wall of the separator shell 1 is provided with the material receiving component 11, collecting and receiving the liquid at the separation position can be carried out through the material receiving component 11, and the solid particles in the gas can be vibrated and fall, the phenomenon of blocking at the material receiving position is avoided, the gas separation is influenced, the top of one side of the separator shell 1 is provided with the air inlet component 13, and the gas can enter the interior of the separator shell 1 in a tangential manner;
The material receiving assembly 11 comprises a material receiving hopper 1101, the material receiving hopper 1101 is fixedly arranged at the bottom of the inner wall of the separator shell 1, a blanking pipe 1102 is arranged at the bottom end of the material receiving hopper 1101, mounting plates 1103 are arranged on two sides of the blanking pipe 1102, a vibrating motor 1104 is arranged on one side, which is away from the blanking pipe 1102, of the mounting plates 1103, a material guide plate 17 is arranged at the bottom end of the inner wall of the separator shell 1, a space is reserved between the blanking pipe 1102 and the material guide plate 17, the material is convenient to discharge, and through the material receiving hopper 1101, because of the conical structure, the shrinkable gas approaches to the center, when reaching a certain position of the material receiving hopper 1101, the gas moves upwards and enters into the first pipeline 3 and the second pipeline 6 to flow out;
The inner wall of the first pipeline 3 is provided with a plurality of uniformly-spaced air guide plates 10, and the air guide plates 10 are obliquely arranged, so that the passing air is conveniently scattered, and the subsequent condensation effect is improved;
The bottom of one side of the separator shell 1 is provided with a liquid discharge pipe 12, the surface of the liquid discharge pipe 12 is provided with a liquid discharge valve, liquid is conveniently discharged, the bottom of the separator shell 1 is provided with a flange plate II 15, the separator shell 1 is conveniently mounted at a proper position, the top end of the separator shell 1 is provided with a mounting plate I14, the bottom end of the cooling shell 2 is provided with a mounting plate II, the mounting plate I14 and the mounting plate II are fixedly connected through a plurality of bolts and nuts, and the separation between the separator shell 1 and the cooling shell 2 is conveniently realized by matching sealing strips between the mounting plate I14, the mounting plate II and the bolts and the nuts, so that the cooling shell 2 is conveniently dismounted and maintained;
The air inlet assembly 13 comprises an air inlet pipe 1301, the air inlet pipe 1301 is fixedly arranged at the top of one side of the separator housing 1, and air in the air inlet pipe 1301 tangentially enters the separator housing 1, and a blocking plate 1302 is arranged at the joint of the air inlet pipe 1301 and the spiral blade 4, so that the air can enter the separator housing 1 tangentially, and the air can be conveniently centrifuged by matching with the spiral blade 4;
An air inlet pipe 1303 is arranged at one end of the air inlet pipe 1301, which is away from the separator shell 1, a fixed plate 1304 is arranged at one end of the air inlet pipe 1303, which is away from the air inlet pipe 1301, and a plurality of uniformly-spaced mounting holes are arranged on the surface of the fixed plate 1304, so that the air can be conveniently conveyed by matching with air supply equipment;
The edge of the spiral blade 4 is fixedly connected with the inner wall of the separator shell 1, so that the spiral blade 4 is conveniently fixed, the sealing effect is achieved, and the sealing ring is arranged at the joint of the first pipeline 3 and the second pipeline 6, so that the sealing effect is conveniently achieved at the joint of the first pipeline 3 and the second pipeline 6;
One end of the medium outlet pipe 8 penetrates through the cooling shell 2 and is provided with a flange plate III, and one end of the medium inlet pipe 9 penetrates through the cooling shell 2 and is provided with a flange plate IV, so that the relevant pipelines and equipment for conveying the refrigerants are utilized conveniently, and the refrigerants enter the spiral pipe 7 to condense and cool the gas in the pipeline II 6.
When the cyclone condensation separator is used, the cyclone condensation separator is firstly placed at a proper position, the cyclone condensation separator is fixedly installed through the screw nut group matched with the flange plate II 15, then the fixing plate 1304 is connected through the air supply device, gas is ready to be conveyed to the inside of the air inlet pipe 1301, then the related pipelines and the device for conveying the refrigerant are matched, so that the refrigerant enters the inside of the spiral pipe 7 to prepare the gas in the pipeline II 6 for condensation and temperature reduction, then the air is conveyed to the inside of the air inlet pipe 1301 through the air supply device, the gas tangentially enters the inside of the separator shell 1, the gas is centrifuged under the action of the spiral blades 4, so that the gas forms cyclone in the inside of the separator shell 1, the liquid is separated from the gas under the action of the centrifugal force, and meanwhile, the conveying stroke of the spiral blades 4 is increased, the gas flow can be guided to form a stable rotating flow field, and the gas-liquid separation efficiency can be improved; the gas is conveyed to the receiving hopper 1101, the gas is contracted towards the center because of the conical structure of the receiving hopper 1101, when reaching a certain position of the receiving hopper 1101, the gas moves upwards and flows out into the first pipeline 3 and the second pipeline 6, when passing through the gas guide plate 10 in the first pipeline 3, the gas is fully scattered, when passing through the second pipeline 6, the gas in the second pipeline 6 is cooled and cooled through the spiral pipe 7 arranged on the outer wall of the second pipeline 6 and the refrigerant is added into the second pipeline through the medium inlet pipe 9 and the medium outlet pipe 8, the liquid in the second pipeline 6 is cooled and separated out and falls under the action of gravity, so that the gas-liquid separation effect in the gas can be improved, the high-precision separation requirement can be met, the liquid enters the bottom of the separator shell 1 through the discharging pipe 1102, the liquid is discharged by the liquid discharge pipe 12;
When the gas is conveyed to the inside of the separator housing 1, some tiny solid impurities still remain in the gas, enter into the bottom of the inner wall of the separator housing 1 under the centrifugal action, in order to prevent the blanking pipe 1102 from being blocked, the vibration motor 1104 can be controlled to vibrate the gas, so that the tiny solid impurities and the liquid drop into the bottom of the inner wall of the separator housing 1 to vibrate and drop, and finally the tiny solid impurities and the liquid are discharged together.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The cyclone condensation separator comprises a separator shell (1) and is characterized in that a cooling shell (2) is arranged at the top end of the separator shell (1), a first pipeline (3) is arranged in the separator shell (1), a spiral blade (4) is arranged on the surface of the first pipeline (3), a sleeve (5) is inserted at the top of the first pipeline (3), a second pipeline (6) is arranged outside the sleeve (5), the top end of the second pipeline (6) penetrates through the cooling shell (2) and is provided with a first flange plate (16), a spiral pipe (7) for conveying refrigerants is arranged on the surface of the second pipeline (6), a medium outlet pipe (8) is arranged at the medium outlet end of the spiral pipe (7), a medium inlet pipe (9) is arranged at the medium inlet end of the spiral pipe (7), a material receiving component (11) is arranged at the bottom end of the inner wall of the separator shell (1), and a gas inlet component (13) is arranged at the top of one side of the separator shell (1).
2. The cyclone condensate separator as claimed in claim 1, wherein a drain pipe (12) is arranged at the bottom of one side of the separator housing (1), a drain valve is arranged on the surface of the drain pipe (12), a second flange plate (15) is arranged at the bottom of the separator housing (1), a first mounting plate (14) is arranged at the top end of the separator housing (1), a second mounting plate is arranged at the bottom end of the cooling housing (2), and the first mounting plate (14) is fixedly connected with the second mounting plate through a plurality of bolts and nuts.
3. The cyclone condensate separator as claimed in claim 1, wherein the edge of the spiral blade (4) is fixedly connected with the inner wall of the separator housing (1), and a sealing ring is arranged at the connection of the first pipeline (3) and the second pipeline (6).
4. The cyclone condensate separator as claimed in claim 1, wherein the inner wall of the first pipe (3) is provided with a plurality of air guide plates (10) which are uniformly spaced, and the air guide plates (10) are obliquely arranged.
5. The cyclone condensate separator as claimed in claim 1, wherein one end of the media outlet pipe (8) penetrates the cooling housing (2) and is provided with a third flange, and one end of the media inlet pipe (9) penetrates the cooling housing (2) and is provided with a fourth flange.
6. The cyclone condensate separator as claimed in claim 1, wherein the material receiving assembly (11) comprises a material receiving hopper (1101), the material receiving hopper (1101) is fixedly installed at the bottom of the inner wall of the separator housing (1), a material discharging pipe (1102) is arranged at the bottom end of the material receiving hopper (1101), mounting plates (1103) are arranged at two sides of the material discharging pipe (1102), a vibration motor (1104) is arranged at one side, deviating from the material discharging pipe (1102), of the mounting plates (1103), and a material guiding plate (17) is arranged at the bottom end of the inner wall of the separator housing (1).
7. The cyclone condensate separator as claimed in claim 1, wherein the air inlet assembly (13) comprises an air inlet pipe (1301), the air inlet pipe (1301) is fixedly arranged at the top of one side of the separator housing (1), and air in the air inlet pipe (1301) tangentially enters the inside of the separator housing (1), and a blocking plate (1302) is arranged at the joint of the air inlet pipe (1301) and the spiral blade (4).
8. The cyclone condensate separator as claimed in claim 7, wherein an air inlet pipe (1303) is arranged at one end of the air inlet pipe (1301) which is away from the separator housing (1), a fixed disk (1304) is arranged at one end of the air inlet pipe (1303) which is away from the air inlet pipe (1301), and a plurality of uniformly-spaced mounting holes are arranged on the surface of the fixed disk (1304).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421960360.1U CN223312227U (en) | 2024-08-13 | 2024-08-13 | Cyclone condensation separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421960360.1U CN223312227U (en) | 2024-08-13 | 2024-08-13 | Cyclone condensation separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223312227U true CN223312227U (en) | 2025-09-09 |
Family
ID=96933374
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421960360.1U Active CN223312227U (en) | 2024-08-13 | 2024-08-13 | Cyclone condensation separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223312227U (en) |
-
2024
- 2024-08-13 CN CN202421960360.1U patent/CN223312227U/en active Active
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