Heating insulation riser head preparation die for ceramic composite castings
Technical Field
The utility model belongs to the field of production of heat-insulating risers, and particularly relates to a preparation mould of a heating heat-insulating riser for a ceramic composite casting.
Background
The exothermic riser is a supplement part which is added above or on the side surface of the casting to avoid the defect of the casting, the filling effect of the exothermic riser is Gao Yupiao, the exothermic riser is compact and free of defects, the exothermic riser completely meets the basic technical requirements of explosion hardening, and meanwhile, the exothermic riser has excellent compactness and internal quality, so that the wear resistance of the casting is improved, the service life of the casting is prolonged, and the mould for preparing the insulating riser is an important link for manufacturing an insulating riser product.
In the prior art, when the heat-preservation riser is produced, the heat-preservation riser is generally put into the raw material box through manually holding the mould, so that the manufacturing raw materials in the raw material box are attached to the mould, then the mould is taken out to wait for solidification of the manufacturing raw materials, and then the mould is tapped by means of an external tool to carry out demoulding, but the mode of manually operating the mould is very time-consuming and labor-consuming, and is difficult to realize continuous batch production, so that a large amount of manpower is consumed, and meanwhile, the production efficiency is not facilitated to be improved, and the production cost is increased.
Disclosure of utility model
In view of the above problems in the prior art, the main object of the present utility model is to provide a preparation mold for an exothermic and insulating riser for ceramic composite castings.
The technical scheme is that the heating and heat-preserving riser preparation mold for the ceramic composite castings comprises a base, wherein a raw material box is fixedly connected to one side of the top of the base, a supporting frame is fixedly connected to the top of the base and positioned outside the raw material box, lifting plates are symmetrically arranged on the inner sides of the supporting frame, a rotating rod is rotatably connected between the two lifting plates, a mold main body is fixedly connected to the outer sides of the rotating rod, a plurality of groups of pouring grooves with different sizes are formed in the mold main body at equal intervals, limiting plates are fixedly connected to two sides of the inner side of the supporting frame, knocking columns are connected to the inner side of the limiting plates in a sliding mode, a transmission assembly is arranged in the lifting plate, and vibration assemblies are arranged on two sides of the inner side of the supporting frame.
As a preferred implementation mode, the transmission assembly comprises a screw and a linkage unit, the screw is symmetrically and rotationally connected to the inside of the support frame, the two lifting plates are respectively in threaded connection with the outside of the two screws, the tops of the two screws extend to the top of the support frame and are fixedly connected with belt pulleys, the two belt pulleys are in transmission connection through a transmission belt, one side of the top of the support frame is fixedly connected with a first motor through a fixing plate, the output end of the first motor is fixedly connected with the top of one screw, and the die main body can be overturned through the linkage unit.
As a preferred implementation mode, the linkage unit comprises gears, the gears are respectively fixedly connected with two ends of a rotating rod and are rotationally connected with the inside of a lifting plate, racks are fixedly connected with two sides of the inside of the raw material box, the two lifting plates are respectively and slidably connected with the outside of the two racks, and the gears are in meshed connection with the racks.
As a preferred implementation mode, the vibration assembly comprises a second motor, the second motor is fixedly connected with two sides of the inside of the support frame respectively, the output end of the second motor is fixedly connected with a cam, one side of the top of the cam is fixedly connected with a rotating shaft, the outside of the rotating shaft is rotationally connected with a connecting plate, and one end of the outside of the connecting plate, which is far away from the rotating shaft, is rotationally connected with the knocking column.
As a preferred implementation mode, a placing table is fixedly connected to one side of the outer portion of the raw material box, and supporting legs are symmetrically and fixedly connected between one side of the bottom of the placing table and the base.
As a preferred implementation mode, a control panel is arranged on one side of the outer part of the support frame, and the first motor and the second motor are electrically connected with the control panel.
The beneficial effects of the utility model are as follows:
This device can drive the mould main part and rise fast and overturn simultaneously after the pouring of the pouring spout of mould main part inside is accomplished, accessible reciprocating motion strikes the post and strikes the mould main part after overturning to placing the top of platform, thereby make the mould main part produce violent vibration, quick drawing of patterns has been realized, demoulding efficiency has been promoted, the trouble of manual operation mould pouring and drawing of patterns has been avoided, the manpower has effectively been practiced thrift, and pouring a plurality of riser of different specifications can be cast simultaneously through the pouring spout of the different sizes of multiunit that sets up, production efficiency and device suitability have effectively been promoted, the control panel through setting up can be convenient for the staff carry out swift control to first motor and second motor.
Drawings
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a second perspective view of the present utility model;
FIG. 3 is a rear perspective view of the present utility model;
FIG. 4 is a cross-sectional view of a lifter plate in accordance with the present utility model;
FIG. 5 is a perspective view of a mold body of the present utility model;
fig. 6 is a partial cross-sectional view of a support bracket in accordance with the present utility model.
1, A base, 2, a raw material box, 3, a supporting frame, 4, a lifting plate, 5, a rotating rod, 6, a die main body, 7, a pouring groove, 8, a limiting plate, 9, a knocking column, 10, a placing table, 11, a screw rod, 12, a first motor, 13, a belt pulley, 14, a transmission belt, 15, a gear, 16, a rack, 17, a second motor, 18, a cam, 19, a rotating shaft, 20, a connecting plate, 21 and a control panel.
Detailed Description
The utility model is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
Referring to fig. 1-6, a heating insulation riser preparation mold for ceramic composite castings comprises a base 1, wherein one side of the top of the base 1 is fixedly connected with a raw material box 2, the top of the base 1 is fixedly connected with a supporting frame 3 which is positioned on the outer side of the raw material box 2, lifting plates 4 are symmetrically arranged on the inner side of the supporting frame 3, a rotating rod 5 is rotatably connected between the two lifting plates 4, a mold main body 6 is fixedly connected on the outer side of the rotating rod 5, pouring grooves 7 with different groups of sizes are formed in the mold main body 6 at equal intervals, limiting plates 8 are fixedly connected on two sides of the inner side of the supporting frame 3, knocking columns 9 are slidably connected in the limiting plates 8, transmission components are arranged in the lifting plates 4, and vibration components are arranged on two sides of the inner side of the supporting frame 3.
Specifically, the drive assembly includes lead screw 11 and linkage unit, lead screw 11 symmetry swivelling joint is in the inside of support frame 3, two lifter plates 4 are threaded connection respectively in the outside of two lead screws 11, the top of two lead screws 11 extends to the equal fixedly connected with belt pulley 13 in top of support frame 3, pass through drive belt 14 transmission connection between two belt pulleys 13, the first motor 12 of top one side of support frame 3 through fixed plate fixedly connected with, the output of first motor 12 and the top fixed connection of one of them lead screw 11, the mould main part 6 accessible linkage unit overturns, the linkage unit includes gear 15, gear 15 is fixedly connected with in the both ends of dwang 5 respectively and swivelling joint is in the inside of lifter plate 4, the inside both sides of feed bin 2 are all fixedly connected with rack 16, two lifter plates 4 are sliding connection respectively in the outside of two rack 16, gear 15 and rack 16 meshing are connected, the vibration assembly includes second motor 17, second motor 17 is fixedly connected with in the inside both sides of support frame 3 respectively, the output of second motor 17 fixedly connected with cam 18, the top one side fixedly connected with 19 of cam 18, the outside of pivot 19 is rotated and is connected with connecting plate 20, the outside of pivot 19 is kept away from the pivot 9 with the pivot 9 and is connected with the pivot.
Through the technical proposal, when the riser is required to be poured through the die main body 6, pouring raw materials are poured into the inside of the raw material box 2, and then quantitative adhesive is poured, so that the pouring raw materials can be quickly shaped in the pouring groove 7, the first motor 12 is started through the control panel 21, the output end of the first motor 12 drives one screw rod 11 to rotate, meanwhile, the other screw rod 11 is driven to rotate through the transmission relation between the two belt pulleys 13 and the transmission belt 14, namely, the two screw rods 11 can drive the corresponding lifting plate 4 to descend, the lifting plate 4 can drive the internal rotating rod 5 and the gear 15 to descend at the same time, the gear 15 rotates through the meshing relation with the rack 16, so as to drive the rotating rod 5 and the external die main body 6 to rotate, and the die main body 6 is overturned in the descending process, until the pouring slot 7 in the die main body 6 is filled with pouring raw materials, then the output end of the first motor 12 is controlled to rotate reversely, so that the die main body 6 is driven to ascend again through the two lead screws 11 and simultaneously overturn towards the original direction again until the raw materials formed in the die main body 6 are driven to overturn to the upper part of the placing table 10, at the moment, the first motor 12 is closed, the second motor 17 is started, the output end of the second motor 17 drives the cam 18 to rotate, the cam 18 drives the connecting plate 20 to drive the knocking column 9 to reciprocate through the rotating shaft 19 at the top, the knocking column 9 reciprocates under the limit of the limiting plate 8, the die main body 6 is repeatedly knocked, the raw materials formed in the die main body 6 are rapidly demoulded, the device can drive the die main body 6 to rapidly ascend and simultaneously overturn after the pouring of the pouring slot 7 in the die main body 6 is completed, the die main body 6 is subjected to high-frequency knocking through the knocking post 9 which can reciprocate until the die main body is overturned to the upper part of the placing table 10, so that the die main body 6 generates severe vibration, quick demolding is realized, demolding efficiency is improved, the trouble of manually operating the die to perform pouring and demolding is avoided, manpower is effectively saved, a plurality of risers with different specifications can be simultaneously poured through the plurality of groups of pouring grooves 7 with different sizes, and production efficiency and device suitability are effectively improved.
Specifically, the outside one side fixedly connected with of raw materials case 2 places platform 10, places symmetrical fixedly connected with supporting leg between the bottom one side of platform 10 and the base 1, and control panel 21 is installed to the outside one side of support frame 3, and first motor 12 and second motor 17 all with control panel 21 electric connection.
Through the above technical scheme, the control panel 21 is arranged to facilitate the staff to control the first motor 12 and the second motor 17 quickly.
When in use, when the riser is required to be poured through the die main body 6, pouring raw materials into the interior of the raw material box 2, and then injecting quantitative adhesive, so that the pouring raw materials can be quickly shaped in the pouring groove 7, the first motor 12 is started through the control panel 21, the output end of the first motor 12 drives one screw rod 11 to rotate, meanwhile, the other screw rod 11 is driven to rotate through the transmission relation between the two belt pulleys 13 and the transmission belt 14, namely, the two screw rods 11 drive the corresponding lifting plate 4 to descend, the lifting plate 4 can drive the internal rotating rod 5 and the gear 15 to descend while descending, the gear 15 rotates through the meshing relation with the rack 16, so that the rotating rod 5 and the external die main body 6 are driven to rotate, the die main body 6 is overturned in the descending process, until the pouring slot 7 in the die main body 6 is filled with pouring raw materials, then the output end of the first motor 12 is controlled to rotate reversely, so that the die main body 6 is driven to ascend again through the two lead screws 11 and simultaneously overturn towards the original direction again until the raw materials formed in the die main body 6 are driven to overturn to the upper part of the placing table 10, at the moment, the first motor 12 is closed, the second motor 17 is started, the output end of the second motor 17 drives the cam 18 to rotate, the cam 18 drives the connecting plate 20 to drive the knocking column 9 to reciprocate through the rotating shaft 19 at the top, the knocking column 9 reciprocates under the limit of the limiting plate 8, the die main body 6 is repeatedly knocked, the raw materials formed in the die main body 6 are rapidly demoulded, the device can drive the die main body 6 to rapidly ascend and simultaneously overturn after the pouring of the pouring slot 7 in the die main body 6 is completed, the die main body 6 is knocked at a high frequency through the knocking column 9 which can reciprocate until the die main body is overturned to the upper part of the placing table 10, so that the die main body 6 generates severe vibration, quick demoulding is realized, demoulding efficiency is improved, the trouble of manually operating the die to perform pouring and demoulding is avoided, manpower is effectively saved, a plurality of risers with different specifications can be simultaneously poured through the pouring grooves 7 with different sizes, production efficiency and device suitability are effectively improved, and a worker can conveniently and rapidly control the first motor 12 and the second motor 17 through the control panel 21.
The front, rear, left, right, up and down are all based on fig. 1 in the drawings of the specification, the face of the device facing the observer is defined as front, the left side of the observer is defined as left, and so on, according to the viewing angle of the person.
In the description of the present utility model, it should be understood that the terms "center," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present utility model.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.