CN223299685U - Continuous slag removal device for aluminum liquid filter box - Google Patents

Abstract

The utility model discloses a continuous slag scooping device for a molten aluminum filter box, comprising a molten aluminum filter box body and a base, wherein a drive shaft is provided in the middle of the molten aluminum filter box body. The utility model adopts a weight sensor and a motor. During the reciprocating filtering process of the molten aluminum, the residue remaining on the surface of the filter plate gradually increases. At this time, the weight detected by the weight sensor reaches a preset range, which triggers the operation of a buzzer and a flashing light inside the alarm, prompting personnel to take timely measures. The personnel no longer need to frequently observe the processing and collection status of the slag removal box, thereby reducing the labor intensity of the personnel. At the same time, the motor drives the adjustment disk to rotate through the gear disk on the surface, so that the drain pipe can continue to slag removal operations at another set of unused slag removal barrels, making it convenient for personnel to clean the slag removal barrels after collection. The maintenance stop is no longer required, which reduces the impact on the operation of the device and has the advantage of small operational impact.

Description

Continuous slag dragging device for aluminum liquid filter box

Technical Field

The utility model relates to the technical field of mechanical manufacturing equipment, in particular to a continuous slag dragging device for an aluminum liquid filter box.

Background

The aluminum liquid filter box is a common device in the aluminum product manufacturing process, and in the aluminum casting process, the purity of the aluminum liquid is related to the metallurgical quality in casting, and the filtering method for removing impurities in the aluminum liquid by using a filter plate is the most common filtering method, and the filter plate is usually directly placed in an aluminum liquid runner for filtering.

The prior art has the publication number of CN217290401U, and solves the problems that the scum is usually manually fished when being cleaned in the prior art, the scum is not cleaned thoroughly and the efficiency is low. The utility model provides an aluminum alloy casting is with scarfing cinder device, includes aluminium liquid bucket, the bottom fixedly connected with base of aluminium liquid bucket, the internally mounted of base has the suction pump, one side of aluminium liquid bucket is fixed to run through the intercommunication has the back flow. According to the utility model, the suction pump in the base is started, the aluminum liquid in the inner cavity of the aluminum liquid barrel is sucked into the inner cavity of the filter box through the suction pipe to be filtered, the aluminum liquid is discharged into the inner cavity of the aluminum liquid barrel again through the return pipe, the positioning plate is pushed to be separated from the mounting groove, the filter frame can be taken down to clean the scum, the scum cleaning efficiency is improved, the scum is conveniently collected uniformly by a user to be cleaned, and meanwhile, the aluminum liquid is prevented from being carried out during cleaning.

However, the above patent still has certain disadvantages in use that impurities in the aluminum liquid can be removed and collected through the filter frame, but when the filter frame is cleaned later, corresponding maintenance operation can be performed after the device stops running, otherwise, the aluminum liquid can leak, the influence on the operation is large, the continuous slag dragging operation is not facilitated, and the use effect is not ideal.

For the problems in the related art, no effective solution has been proposed at present.

Disclosure of utility model

(One) solving the technical problems

Aiming at the defects of the prior art, the utility model provides a continuous slag dragging device for an aluminum liquid filter tank, which has the advantages of good slag dragging effect, multiple removal and small operation influence, thereby solving the problems in the prior art.

(II) technical scheme

In order to realize the advantages of good slag dragging effect, multiple removal and small operation influence, the utility model adopts the following specific technical scheme:

The utility model provides a sediment device is draged with succession to aluminium liquid rose box, includes aluminium liquid rose box main part and base, the inside intermediate position of aluminium liquid rose box main part is equipped with the drive shaft, drive shaft one end runs through aluminium liquid rose box main part one side and is connected with the motor, drive shaft both ends periphery is located aluminium liquid rose box main part internal position and overlaps respectively and be equipped with collecting hopper and lower absorption cover, lower absorption cover internal surface position evenly encircles and installs a plurality of groups suction nozzles, aluminium liquid rose box main part one side surface intermediate position is equipped with the slagging-off case, the inside intermediate position of slagging-off case is equipped with the baffle, baffle surface symmetry is equipped with a plurality of groups restriction seat, the inside intermediate position of restriction seat is equipped with weight sensor, position sliding connection has a slagging-off section of thick bamboo between the restriction seat, slagging-off section of thick bamboo internal position evenly is equipped with a plurality of filter plates, slagging-off case top surface intermediate position is equipped with the transfer line, transfer line one end runs through slagging-off case one side and is connected with the suction pump, suction pump one side runs through aluminium liquid rose box main part one side and is connected with through the conveyer pipe, transfer line bottom surface position rotation is connected with the regulating plate, regulating plate one side surface position is equipped with the regulating plate, regulating plate one side surface position is located the motor and is connected with one side through the gear wheel inside the position.

Further, an alarm is arranged in the middle of the surface of the other side of the aluminum liquid filtering box main body, the alarm is composed of a buzzer and a flashing lamp, and a controller is fixedly arranged at the top of the surface of the aluminum liquid filtering box main body above the alarm.

Further, the surface position of one side of the bottom of the upper collecting hopper penetrates through one side of the slag removing box through a flow pipe to be connected with a conveying pipe.

Furthermore, side scrapers are symmetrically arranged in the middle of the surface of the driving shaft, and bottom scrapers are symmetrically arranged at two sides of the bottom end of the surface of the driving shaft.

Furthermore, liquid inlets are symmetrically arranged on the two side surfaces of the top of the aluminum liquid filtering box main body.

Further, the base is fixedly arranged on the bottom surface of the aluminum liquid filtering box main body.

Further, a liquid recovery pipe is fixedly arranged at the surface position of one side of the inner part of the aluminum liquid filtering box main body below the upper collecting hopper, one end of the liquid recovery pipe is connected with an aluminum liquid pump at the bottom end position of one side of the aluminum liquid filtering box main body, and one end of the aluminum liquid pump penetrates through one side of the aluminum liquid filtering box main body and is connected with a reflow pipe at the surface position of the bottom part of the slag removing box.

Further, the pore diameter of the surface of the filter plate is gradually reduced.

(III) beneficial effects

Compared with the prior art, the utility model provides a continuous slag dragging device for an aluminum liquid filter box, which has the following beneficial effects:

(1) According to the utility model, the weight sensor and the motor are adopted, in the reciprocating filtering process of the aluminum liquid, the residual slag on the surface of the filter plate is gradually increased, the weight detected by the weight sensor reaches the preset range, the buzzer and the flashing lamp inside the alarm are triggered to operate, prompt personnel to perform timely treatment, frequent observation of the treatment and collection conditions of the slag removal box by the personnel is not needed, the labor intensity of the personnel is reduced, and meanwhile, the motor can drive the adjusting disc to rotate through the gear disc on the surface, so that the liquid discharge pipe can continuously perform slag removal operation towards the other group of unused slag removal cylinders, the personnel can conveniently clean the slag removal cylinders after collection, the shutdown maintenance is not needed, the influence on the operation of the device is reduced, and the slag removal device has the advantage of small operation influence.

(2) According to the utility model, the upper collecting hopper and the lower adsorption cover are adopted, in the actual use process, the aluminum liquid just entering the device can be conveyed into the slag removing box through the upper collecting hopper to be subjected to first impurity removing and filtering treatment, then the treated aluminum liquid can be reintroduced into the device to be used subsequently, then the aluminum liquid and residues at the bottom can be pumped into the slag removing box through the lower adsorption cover for repeated slag removing treatment through the suction pump for multiple times, the purity of the aluminum liquid is improved, multiple groups of filter plates are arranged in the slag removing box, the fallen aluminum liquid can be subjected to filtering treatment for multiple times, the overall treatment effect is improved, and the slag removing device has the advantages of good slag removing effect and multiple removal.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic structural view of a continuous slag scooping device for an aluminum liquid filter tank;

FIG. 2 is a schematic illustration of the connection of the motor and the conditioning disk of the present utility model;

FIG. 3 is a schematic view of the structure of the lower suction hood of the present utility model;

Fig. 4 is a schematic structural view of the upper collecting hopper of the present utility model.

In the figure:

1. The aluminum liquid filtering box comprises an aluminum liquid filtering box main body, 2 parts of liquid inlet, 3 parts of motor, 4 parts of driving shaft, 5 parts of upper collecting hopper, 6 parts of controller, 7 parts of liquid recovering pipe, 8 parts of alarm, 9 parts of side scraping plate, 10 parts of lower adsorption cover, 11 parts of base, 12 parts of bottom scraping plate, 13 parts of suction nozzle, 14 parts of conveying pipe, 15 parts of aluminum liquid pump, 16 parts of reflow pipe, 17 parts of deslagging box, 18 parts of limiting seat, 19 parts of weight sensor, 20 parts of deslagging cylinder, 21 parts of baffle plate, 22 parts of filter plate, 23 parts of adjusting disk, 24 parts of infusion pipe, 25 parts of suction pump, 26 parts of liquid draining pipe, 27 parts of motor, 28 parts of flow pipe.

Detailed Description

For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.

According to the embodiment of the utility model, a continuous slag dragging device for an aluminum liquid filter box is provided.

The utility model is further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-4, the continuous slag dragging device for the aluminum liquid filter tank according to the embodiment of the utility model comprises an aluminum liquid filter tank main body 1 and a base 11, wherein a driving shaft 4 is arranged at the middle position inside the aluminum liquid filter tank main body 1, one end of the driving shaft 4 penetrates through one side of the aluminum liquid filter tank main body 1 to be connected with a motor 3, an upper collecting hopper 5 and a lower adsorption cover 10 are respectively sleeved at the outer periphery of two ends of the driving shaft 4 at the inner position of the aluminum liquid filter tank main body 1, a plurality of groups of suction nozzles 13 are uniformly and circumferentially arranged at the inner surface position of the lower adsorption cover 10, a slag removing tank 17 is arranged at the middle position of one side surface of the aluminum liquid filter tank main body 1, a baffle 21 is arranged at the middle position inside the slag removing tank 17, a plurality of groups of limiting seats 18 are symmetrically arranged at the surface positions of the baffle 21, the inside intermediate position of restriction seat 18 is equipped with weight sensor 19, the position sliding connection has a slagging-off section of thick bamboo 20 between the restriction seat 18, the inside position of slagging-off section of thick bamboo 20 evenly is equipped with a plurality of filter plates 22, slagging-off case 17 top surface intermediate position is equipped with transfer line 24, transfer line 24 one end runs through slagging-off case 17 one side and is connected with suction pump 25, suction pump 25 one end runs through aluminium liquid filtration case main part 1 one side and is connected with suction nozzle 13 through conveyer pipe 14, transfer line 24 bottom surface position rotation is connected with regulating disk 23, regulating disk 23 bottom one side surface position is equipped with fluid-discharge tube 26, regulating disk 23 one end is located slagging-off case 17 inside one side surface position and is connected with motor 27 through the gear engagement, motor 27 one end is connected with the gear disk and regulating disk 23 surface is equipped with the tooth, can intermesh rotation between the two.

In one embodiment, the alarm 8 is arranged in the middle of the surface of the other side of the aluminum liquid filtering box main body 1, the alarm 8 is composed of a buzzer and a flashing lamp, the controller 6 is fixedly arranged at the top of the surface of the aluminum liquid filtering box main body 1 above the alarm 8, and the alarm 8 can emit light and sound to prompt personnel to process after residues and impurities in the slag removal barrel 20 are collected to a certain degree, so that frequent visual observation is not needed, and the labor intensity of the personnel can be reduced.

In one embodiment, the surface position of the bottom side of the upper collection hopper 5 is connected to the conveying pipe 14 through the side of the deslagging box 17 by a flow pipe 28.

In one embodiment, the side scraping plates 9 are symmetrically arranged at the middle position of the surface of the driving shaft 4, the bottom scraping plates 12 are symmetrically arranged at the two sides of the bottom end of the surface of the driving shaft 4, the aluminum liquid can be disturbed through the bottom scraping plates 12 and the side scraping plates 9, and residues on the inner wall and the bottom of the box can be turned over, so that the follow-up suction nozzle 13 can be conveniently extracted and used, and the residues on the bottom can be conveniently and thoroughly discharged.

In one embodiment, the liquid inlet 2 is symmetrically arranged on the two side surfaces of the top of the aluminum liquid filtering box main body 1, and the liquid inlet 2 is arranged to facilitate the introduction and use of the aluminum liquid to be treated.

In one embodiment, the base 11 is fixedly arranged on the bottom surface of the aluminum liquid filtering box main body 1, and the device can be fixed through the base 11, so that the stability of the whole use is enhanced.

In one embodiment, a liquid recovery pipe 7 is fixedly arranged at the surface position of one side of the inner part of the aluminum liquid filtering box main body 1 below the upper collecting hopper 5, one end of the liquid recovery pipe 7 is connected with an aluminum liquid pump 15 positioned at the bottom end position of one side of the aluminum liquid filtering box main body 1, and one end of the aluminum liquid pump 15 penetrates through one side of the aluminum liquid filtering box main body 1 and is connected with a recovery pipe 16 positioned at the bottom surface position of the deslagging box 17.

In one embodiment, the surface pore diameter of the filter plate 22 is gradually reduced, and the pore diameter is changed to better filter residues and impurities contained in the aluminum liquid, so that the overall deslagging effect is improved.

Working principle: in the actual use process, people can add aluminum liquid to be treated into the aluminum liquid filter box main body 1 through the liquid inlet 2, at the moment, the falling aluminum liquid can firstly fall into the upper collecting hopper 5 and is discharged into the deslagging box 17 along the flow pipe 28 arranged on the surface of the bottom end of the inner part, at the moment, the falling aluminum liquid flows into the deslagging cylinder 20 through the liquid discharge pipe 26 and can be subjected to multiple filtering deslagging operations by the plurality of groups of filter plates 22 therein, the purity of the aluminum liquid is ensured, then the deslagged aluminum liquid can enter along the reflow pipe 16 and then is pumped into the reflow pipe 7 through the aluminum liquid pump 15 to be discharged, then the driving shaft 4 can be driven to rotate through the operation of the motor 3, and the side scraping plate 9 and the bottom scraping plate 10 are driven to continuously rotate, on one hand, on the other hand, the inner wall and residues at the bottom of the box can be turned up, at the same time, the operation of the suction pump 25 continuously pumps the aluminum liquid containing residues into the slag removal box 17 for secondary or even repeated reciprocating operation through the suction nozzle 13 to carry out filtering and impurity removing operation again, so as to improve the purity of the aluminum liquid, then during the reciprocating filtering process of the aluminum liquid, the residual residues on the surface of the filter plate 22 are gradually increased, the weight detected by the weight sensor 19 can reach a preset range (by controlling the amount of aluminum liquid flowing into the liquid inlet 2 in unit time and the amount of aluminum liquid pumped by the suction pump 25, the weight caused when the aluminum liquid enters the slag removal barrel 20 is increased, the aluminum liquid is in a relatively constant interval, the weight is prevented from increasing to the preset range due to the entering of the aluminum liquid, the device is prevented from operating erroneously), the buzzer and the flashing lamp in the alarm 8 are triggered at the moment, prompt personnel carry out timely processing, do not need the frequent processing collection condition of observing slag removal case 17 of personnel, personnel's intensity of labour has been reduced, simultaneously motor 27 can drive regulating disk 23 through the toothed disc on surface and rotate, make fluid-discharge tube 26 can go on the deslagging operation towards another group of deslagging section of thick bamboo 20 department that does not use, make things convenient for personnel to clear up the operation to collecting the deslagging section of thick bamboo 20 of accomplishing, no longer need to shut down and maintain, reduced the influence to the device operation, simultaneously the aluminium liquid can effectually improve holistic treatment effect through slagging-off many times, the device is whole to have drag for slag effectual, multiple get rid of, the advantage that the operation influence is little.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, or indirectly connected through an intermediate medium, and may be a communication between two elements or an interaction relationship between two elements, unless explicitly specified otherwise, and it will be understood by those of ordinary skill in the art that the above terms are in specific terms of the present utility model as appropriate.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (8)

1. The utility model provides a continuous slag removing device for an aluminum liquid filter tank, includes aluminum liquid filter tank main part (1) and base (11), its characterized in that, aluminum liquid filter tank main part (1) inside intermediate position is equipped with drive shaft (4), drive shaft (4) one end runs through aluminum liquid filter tank main part (1) one side and is connected with motor (3), drive shaft (4) both ends periphery is located aluminum liquid filter tank main part (1) inside position and overlaps respectively and is equipped with collection hopper (5) and lower adsorption cover (10), adsorption cover (10) inside surface position evenly encircles and installs a plurality of groups suction nozzle (13) down, aluminum liquid filter tank main part (1) one side surface intermediate position is equipped with slag removing box (17), slag removing box (17) inside intermediate position is equipped with baffle (21), baffle (21) surface position symmetry is equipped with a plurality of groups restriction seat (18), restriction seat (18) inside intermediate position is equipped with weight sensor (19), position sliding connection has a slag removing drum (20) between restriction seat (18), slag removing drum (20) inside position evenly is equipped with group suction filter plate (22), filtration plate (24) one side of infusion pump (17) one side is connected with infusion tube (25), one end of the suction pump (25) penetrates through one side of the aluminum liquid filtering box main body (1) and is connected with the suction nozzle (13) through the conveying pipe (14), an adjusting disc (23) is rotationally connected to the bottom surface position of the conveying pipe (24), a liquid discharge pipe (26) is arranged at the bottom surface position of one side of the adjusting disc (23), and one end of the adjusting disc (23) is positioned at the surface position of one side of the inner part of the deslagging box (17) and is connected with a motor (27) through gear engagement.

2. The continuous slag scooping device for the aluminum liquid filter tank according to claim 1, wherein an alarm (8) is arranged in the middle of the surface of the other side of the aluminum liquid filter tank main body (1), the alarm (8) is composed of a buzzer and a flashing lamp, and a controller (6) is fixedly arranged above the alarm (8) and positioned at the top of the surface of the aluminum liquid filter tank main body (1).

3. The continuous slag scooping device for the aluminum liquid filter tank according to claim 1, wherein the surface position of one side of the bottom of the upper collecting hopper (5) penetrates through one side of the slag removing tank (17) through a flow pipe (28) and is connected with a conveying pipe (14).

4. The continuous slag scooping device for the aluminum liquid filter tank according to claim 1, wherein side scraping plates (9) are symmetrically arranged in the middle of the surface of the driving shaft (4), and bottom scraping plates (12) are symmetrically arranged at two sides of the bottom end of the surface of the driving shaft (4).

5. The continuous slag scooping device for the aluminum liquid filter tank according to claim 1, wherein liquid inlets (2) are symmetrically arranged on two side surfaces of the top of the aluminum liquid filter tank main body (1).

6. The continuous slag scooping device for the aluminum liquid filter tank according to claim 1, wherein a base (11) is fixedly arranged on the bottom surface of the aluminum liquid filter tank main body (1).

7. The continuous slag scooping device for the aluminum liquid filter tank according to claim 1, wherein a liquid return pipe (7) is fixedly arranged at the surface position of one side of the inner part of the aluminum liquid filter tank main body (1) below the upper collecting hopper (5), one end of the liquid return pipe (7) is connected with an aluminum liquid pump (15) positioned at the bottom end position of one side of the aluminum liquid filter tank main body (1), and one end of the aluminum liquid pump (15) penetrates through one side of the aluminum liquid filter tank main body (1) and is connected with a reflow pipe (16) positioned at the bottom surface position of the slag removal tank (17).

8. The continuous slag scooping device for the aluminum liquid filter tank according to claim 1, wherein the surface pore diameter of the filter plate (22) is gradually reduced.