CN223280883U - Auto-parts guenching unit - Google Patents
Auto-parts guenching unitInfo
- Publication number
- CN223280883U CN223280883U CN202422137439.0U CN202422137439U CN223280883U CN 223280883 U CN223280883 U CN 223280883U CN 202422137439 U CN202422137439 U CN 202422137439U CN 223280883 U CN223280883 U CN 223280883U
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- CN
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- base
- motor
- quenching
- workpiece
- quenching device
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model belongs to the technical field of automobile accessory quenching, in particular to an automobile accessory quenching device which comprises a base, wherein a central shaft is rotatably arranged on the base, a rotating disc is fixedly connected to the top end of the central shaft, a driven gear is sleeved at the bottom end of the central shaft, a first motor is arranged at the bottom side of the base, a driving gear is arranged at the output end of the first motor, the driving gear is meshed with the driven gear, and four pneumatic cylinders are arranged at the top side of the rotating disc.
Description
Technical Field
The utility model relates to the technical field of automobile part quenching, in particular to an automobile part quenching device.
Background
An automobile part is a product of each unit constituting the whole automobile and serving the automobile, and in order to improve the hardness and performance of the automobile part, quenching treatment is generally required in the production process of the automobile part.
One Chinese patent with the bulletin number of CN215209564U discloses a high-frequency quenching device for automobile accessory production, which comprises a quenching machine, a heating rod and a gear, wherein the outer side wall of the quenching machine is fixedly connected with a heating box, the heating rod extends to the inside of the heating box and is fixedly connected with a pneumatic cylinder, the inner side wall of the heating box is slidably provided with a rectangular plate, the upper surface of the rectangular plate is fixedly connected with a cylinder, a pair of rectangular grooves are formed in the upper surface of the cylinder, and pressing claws are rotatably connected in the rectangular grooves. This kind of auto-parts production is with high-frequency quenching device through setting up parts such as pressing claw, cylinder, drive arrangement, can effectually carry out the centre gripping to the gear when quenching and fix, and drive arrangement can effectually control the pressing claw simultaneously, has avoided the gear to contact with other articles when the in-process of quenching removes, causes to break away from the phenomenon that drops appears in the fixed now of cylinder.
The high-frequency quenching device for the automobile part production still has some problems when in use, when quenching treatment is carried out on workpieces, the quenching treatment on one workpiece can only be completed at a time, and the clamping is required to be carried out again before the next workpiece is processed, so that the overall processing efficiency is greatly reduced, and therefore, the automobile part quenching device is provided for the problems.
Disclosure of utility model
In order to overcome the defects in the prior art and solve the problems in the prior art, the utility model provides an automobile part quenching device.
The technical scheme includes that the automobile accessory quenching device comprises a base, a central shaft is rotatably installed on the base, a rotary disc is fixedly connected to the top end of the central shaft, a driven gear is sleeved at the bottom end of the central shaft, a first motor is installed on the bottom side of the base, a driving gear is installed at the output end of the first motor, the driving gear and the driven gear are meshed with each other, four pneumatic cylinders are installed on the top side of the rotary disc, a pneumatic rod is installed at the acting end of each pneumatic cylinder, a placing plate is fixedly connected to the top end of each pneumatic rod, after one workpiece is quenched, the first motor is started to enable the driving gear to rotate, the driven gear is forced to drive the central shaft to rotate, the rotary disc drives the workpiece to rotate along with the fixed workpiece, when the next workpiece rotates to a quenching area, quenching operation is repeated, and therefore, quenching operation can be performed on the workpiece, a plurality of workpieces can be continuously quenched through setting of a rotary wheel change mechanism, automatic quenching operation can be performed again, automatic quenching operation can be performed on the workpiece, and the workpiece can be clamped and clamped in the same position, and high precision can be ensured, and the accuracy is ensured in the same position and is ensured.
Preferably, each placing plate is provided with a groove, each groove is internally provided with a bidirectional screw rod in a rotating manner, each outer side wall of each placing plate is provided with a second motor, the output end of each second motor is connected with one end of each bidirectional screw rod, two ends of each bidirectional screw rod are sleeved with sliding blocks, the sliding blocks are arranged in the grooves, the top side of each sliding block is fixedly connected with arc-shaped collision plates, when an automobile accessory is quenched, a plurality of workpieces with processing are firstly placed on the placing plates in sequence, then the second motor is started, the bidirectional screw rods are rotated, the sliding blocks are moved in the grooves, the two sliding blocks drive the two arc-shaped collision plates to be away from each other until the two arc-shaped collision plates move to collide with an inner wall box of the workpiece, so that the workpieces can be collided and fixed, and the phenomenon that the workpieces fall off in the quenching process is avoided.
Preferably, the base is provided with the fixed plate, the upper end of the fixed plate is provided with the fixed column, the fixed column is provided with the heating ring, the side wall of the fixed plate is provided with two transverse plates, the two transverse plates are fixedly connected with the fixed ring in a matched manner, the fixed ring is internally provided with a plurality of spray heads, the spray heads on the same horizontal plane are communicated through annular pipes, the annular pipes are communicated through connecting pipes between the two annular pipes around the fixed ring, the base is provided with the water tank, the water tank is provided with the water pump, an input hole of the water pump is connected with the water suction pipe, the bottom end opening of the water suction pipe is arranged in the water tank, an output hole of the water pump is connected with a conveying pipeline, the other end of the conveying pipeline is communicated with the connecting pipe, after the workpiece is in conflict fixation, a pneumatic cylinder is started, the pneumatic cylinder is driven to move upwards, and then the workpiece after the workpiece is moved upwards to the heating ring, the workpiece can be heated under the action of the heating ring, after the workpiece is heated, the workpiece is driven to flow into the water tank through the cooling cylinder through the pneumatic cylinder, and finally the water pump is driven to flow into the water tank through the cooling pipe after the workpiece is cooled.
The utility model has the advantages that:
1. After the workpiece is in conflict fixation, when quenching treatment is carried out, the pneumatic cylinder is started, the pneumatic rod drives the placing plate to move upwards, the fixed workpiece also moves upwards, when the workpiece moves upwards into the heating ring, the workpiece can be subjected to heating treatment under the action of the heating ring, after the workpiece is heated, the placing plate drives the workpiece which is in conflict fixation to move downwards into the fixing ring under the action of the pneumatic cylinder, at the moment, the water pump is started, water in the water tank is pumped out through the water pumping pipe and flows into the connecting pipe through the conveying pipeline, then flows into the annular pipe, and finally, the workpiece is sprayed on the surface of the workpiece through the spray head, so that the heated workpiece can be subjected to cooling treatment, and the aim of quenching the workpiece is fulfilled;
2. After the quenching of one workpiece is finished, the first motor is started to enable the driving gear to rotate when the next workpiece is quenched, the driven gear is forced to drive the central shaft to rotate, the rotary disk drives the workpiece which is in conflict with and fixed to rotate along with the central shaft, when the next workpiece is rotated to a quenching area, the first motor stops working and repeats quenching steps, so that the quenching operation can be carried out on the workpiece, the quenching operation can be continuously carried out on a plurality of workpieces without clamping again through the arrangement of the rotary rotating mechanism, the quenching efficiency is greatly improved, and the automation device is enabled to maintain the same clamping position and posture in the quenching process due to higher precision and stability generally through the automation device, so that the machining precision and consistency are greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic view of the overall perspective structure of the device;
FIG. 2 is a schematic perspective view of a rotary switching mechanism;
FIG. 3 is a schematic perspective view of a bottom assembly of the base;
FIG. 4 is a schematic perspective view of a pressing and fixing mechanism;
FIG. 5 is a schematic diagram of a three-dimensional structure of a quenching mechanism;
fig. 6 is a schematic diagram of a spray cooling mechanism in a three-dimensional structure.
In the figure, 1, a base; 2, a rotating disc, 3, a driven gear, 4, a first motor, 5, a driving gear, 6, a pneumatic cylinder, 7, a placing plate, 8, a groove, 9, a bidirectional screw rod, 10, a second motor, 11, an arc-shaped abutting plate, 12, a fixed plate, 13, a fixed column, 14, a heating ring, 15, a transverse plate, 16, a fixed ring, 17, a spray head, 18, an annular pipe, 19, a connecting pipe, 20, a conveying pipeline, 21, a water tank, 22 and a water pump.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, an auto-parts quenching apparatus includes a base 1; the base 1 is rotatably provided with a central shaft, the top end of the central shaft is fixedly connected with a rotary disk 2, the bottom end of the central shaft is sleeved with a driven gear 3, the bottom side of the base 1 is provided with a first motor 4, the output end of the first motor 4 is provided with a driving gear 5, the driving gear 5 is meshed with the driven gear 3, the top side of the rotary disk 2 is provided with four pneumatic cylinders 6, the acting end of each pneumatic cylinder 6 is provided with a pneumatic rod, the top end of each pneumatic rod is fixedly connected with a placing plate 7, each placing plate 7 is provided with a groove 8, a bidirectional screw rod 9 is rotatably arranged in each groove 8, the outer side wall of each placing plate 7 is provided with a second motor 10, the output end of the second motor 10 is connected with one end of the bidirectional screw rod 9, the two ends of each bidirectional screw rod 9 are sleeved with sliding blocks, the sliding blocks are arranged in the grooves 8, and the top side of each sliding block is fixedly connected with an arc-shaped abutting plate 11; after one workpiece is quenched, when the next workpiece is quenched, the first motor 4 is started to enable the driving gear 5 to rotate, the driven gear 3 is forced to drive the central shaft to rotate, the rotary disk 2 is further driven to drive the workpiece which is in conflict with the fixed workpiece to rotate along with the central shaft, when the next workpiece is rotated to a quenching area, the first motor 4 stops working and repeats quenching steps, so that the quenching operation can be performed on the workpiece, a plurality of workpieces can be continuously quenched without clamping again through the arrangement of the rotary rotation mechanism, the quenching efficiency is greatly improved, and an automatic device usually has higher precision and stability through automatic operation, therefore, each workpiece can be ensured to keep the same clamping position and posture in the quenching process, and the machining precision and consistency are greatly improved.
Referring to fig. 5-6, a fixing plate 12 is installed on the base 1, a fixing column 13 is installed at the upper end of the fixing plate 12, a heating ring 14 is installed on the fixing column 13, two cross plates 15 are installed on the side wall of the fixing plate 12, a fixing ring 16 is fixedly connected with the two cross plates 15 in a matching way, a plurality of spray heads 17 are installed in the fixing ring 16, the spray heads 17 on the same horizontal plane are communicated through an annular pipe 18, the annular pipe 18 surrounds the fixing ring 16 and is provided with two annular pipes 18 which are communicated through a connecting pipe 19, a water tank 21 is installed on the base 1, a water pump 22 is installed on the water tank 21, an input hole of the water pump 22 is connected with a water pumping pipe, a bottom port of the water pumping pipe is arranged in the water tank 21, an output hole of the water pump 22 is connected with a conveying pipeline 20, and the other end of the conveying pipeline 20 is communicated with the connecting pipe 19; when the auto parts are quenched, a plurality of workpieces with processing are firstly placed on the placing plate 7 in sequence, then the second motor 10 is started to enable the bidirectional screw rod 9 to rotate, further the sliding blocks move in the grooves 8, the two sliding blocks drive the two arc-shaped abutting plates 11 to be far away from each other until the two arc-shaped abutting plates 11 move to abut against the inner wall boxes of the workpieces, so that the workpieces can be abutted and fixed, the falling phenomenon of the workpieces in the quenching process is avoided, after the workpieces are abutted and fixed, during quenching, the pneumatic cylinder 6 is started, the pneumatic rod drives the placing plate 7 to move upwards, further the fixed workpieces move upwards along with the placing plate, when the workpieces move upwards into the heating ring 14, the workpieces can be heated under the action of the heating ring 14, after the workpieces are heated, under the action of the pneumatic cylinder 6, the placing plate 7 drives the workpieces which are abutted and fixed to move downwards into the fixing ring 16, at this time, the water pump 22 is started, so that the water in the water tank 21 is pumped out through the water pumping pipe, flows into the connecting pipe 19 through the conveying pipeline 20, flows into the annular pipe 18, and finally is sprayed on the surface of the workpiece through the spray head 17, and the heated workpiece can be cooled, so that the purpose of quenching the workpiece is realized.
The working principle is that the high-frequency quenching device for producing the automobile parts still has some problems when in use, when the quenching treatment is carried out on the workpieces, the quenching treatment on one workpiece can be completed at a time, and the clamping is required to be carried out again before the next workpiece is processed, so that the overall processing efficiency is greatly reduced; therefore, the automobile accessory quenching device is provided aiming at the problems, when the automobile accessory is quenched, a plurality of workpieces with processing are firstly placed on the placing plate 7 in sequence, then the second motor 10 is started, the bidirectional screw rod 9 rotates, further the sliding blocks move in the groove 8, the two sliding blocks drive the two arc-shaped abutting plates 11 to be far away from each other until the two arc-shaped abutting plates 11 move to abut against the inner wall box of the workpieces, so that the workpieces can be abutted and fixed, the phenomenon that the workpieces fall off in the quenching process is avoided, after the workpieces are abutted and fixed, the pneumatic cylinder 6 is started, the pneumatic rod drives the placing plate 7 to move upwards, the fixed workpieces also move upwards along with the placing plate 7, when the workpieces move upwards into the heating ring 14, the workpieces can be heated under the action of the heating ring 14, after the workpieces are heated, the placing plate 7 drives the workpieces which are abutted and fixed to move downwards into the fixing ring 16 under the action of the pneumatic cylinder 6, the water pump 22 is started, water in the water tank 21 is pumped out through the pumping pipe and flows into the conveying pipeline 20, the workpieces can be cooled down through the cooling pipe 19, the workpieces can be cooled down after the workpieces are cooled down through the cooling pipe 17, and finally the quenching surface is cooled when the workpieces are cooled down, and the quenching surface is cooled down, the first motor 4 is started to enable the driving gear 5 to rotate, the driven gear 3 is forced to drive the central shaft to rotate, then the rotary disk 2 is driven to rotate along with the workpiece which is in conflict with the fixed workpiece, when the next workpiece rotates to a quenching area, the first motor 4 stops working and repeats the quenching steps, so that the quenching operation can be carried out on the workpiece, the quenching operation can be continuously carried out on a plurality of workpieces through the arrangement of the rotary rotation mechanism without clamping again, the quenching efficiency is greatly improved, and through automatic operation, the automatic device is generally higher in precision and stability, so that each workpiece can be ensured to keep the same clamping position and posture in the quenching process, and further the machining precision and consistency are greatly improved.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422137439.0U CN223280883U (en) | 2024-08-30 | 2024-08-30 | Auto-parts guenching unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422137439.0U CN223280883U (en) | 2024-08-30 | 2024-08-30 | Auto-parts guenching unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223280883U true CN223280883U (en) | 2025-08-29 |
Family
ID=96834406
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422137439.0U Active CN223280883U (en) | 2024-08-30 | 2024-08-30 | Auto-parts guenching unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223280883U (en) |
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2024
- 2024-08-30 CN CN202422137439.0U patent/CN223280883U/en active Active
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