A press riveting trimming equipment for terminal on stator
Technical Field
The application relates to the field of stator processing, in particular to a riveting and wire cutting device for a stator upper terminal.
Background
In the motor manufacturing process, copper wires on the stator need to be in butt joint with the connecting terminals so as to perfect the normal connection of the motor. The copper wire and the terminal are usually connected by welding or riveting, the welding method has relatively high cost, the safety is not high, and the coil is easy to damage in the processing process. The riveting method is relatively safe and quick, or the terminal is snapped on the copper wire by adopting a stamping mode, so that the purpose of connection is achieved. Traditional riveting mode adopts the manual work more, makes the copper line fixed through the hammer punch. Copper wire can't confirm the size when fixed, can often lead to copper wire head to expose, not only influence motor performance like this, it is unsightly moreover, reduced the quality of motor.
Disclosure of utility model
The summary of the application is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. The summary of the application is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
To solve the technical problems mentioned in the background section above, some embodiments of the present application provide a clinching and trimming apparatus for a terminal on a stator, including:
A frame;
A conveyor belt;
the riveting and shearing device is used for riveting and shearing redundant wire ends of the coils on the stator;
the first wire picking device is used for clamping the wire ends sheared off the stator;
A second wire picking device;
the press riveting shearing device comprises:
The first support frame is fixedly arranged on the frame;
The first horizontal moving assembly is fixedly arranged on the first supporting frame;
the second horizontal movement assembly is arranged on the first horizontal movement assembly;
the vertical moving assembly is arranged on the second horizontal moving assembly;
The riveting unit is arranged on the vertical moving assembly and used for riveting the coil to the stator;
And the two shearing units are symmetrically arranged on the vertical moving assembly and are used for shearing redundant coils on the stator.
Further, the first horizontal movement assembly includes:
The first motor is fixedly arranged on the first support frame;
The first screw rod is rotatably arranged on the first support frame, one end of the first screw rod is connected with the output end of the first motor, and the first screw seat is sleeved on the first screw rod and is in threaded connection with the first screw rod.
Further, the second horizontal movement assembly includes:
the second support frame is fixedly arranged on the first thread seat;
the electric cylinder is fixedly arranged on the second supporting frame;
The vertical moving component is fixedly arranged on a piston rod of the electric cylinder.
Further, the vertical movement assembly includes:
the connecting plate is fixedly arranged on a piston rod of the electric cylinder;
the second motor is fixedly arranged on the connecting plate;
The second screw rod is rotatably arranged on the second support frame, and one end of the second screw rod is connected with the output end of the second motor;
the connecting frame is fixedly arranged on the second thread seat;
the riveting unit and the shearing unit are both arranged on the connecting frame.
Further, the connection frame includes:
the first connecting part is fixedly arranged on the second thread seat;
the two second connecting parts are symmetrically arranged at the two ends of the first connecting part;
the riveting unit is arranged on the first connecting part;
the shearing unit is arranged on the second connecting part.
Further, the first wire picking device includes:
The third support frame is fixedly arranged on the frame;
The third motor is fixedly arranged on the third support frame;
the third screw rod is rotatably arranged on the third support frame, and one end of the third screw rod is connected with the output end of the third motor;
the first bracket is fixedly arranged on the third thread seat;
The first sliding rail is fixedly arranged on the third supporting frame;
the first sliding block is fixedly arranged on the first bracket and is in sliding fit with the first sliding rail;
The first cylinder is fixedly arranged on the first bracket;
The fixed block is fixedly arranged on a piston rod of the first cylinder;
The first electric wire clamping unit is arranged on the fixed block.
Further, the first wire picking device further includes:
the first supporting rod is fixedly arranged on the fixed block;
the first connecting block is connected to the first supporting rod through bolts and nuts;
the first electric wire clamping unit is arranged on the first connecting block.
Further, the first wire picking device further includes:
The wire collecting box is arranged on the rack;
One end of the wire guide plate is erected on the frame, and the other end of the wire guide plate is inserted into the wire collecting box.
Further, the second wire picking device includes:
the fourth supporting frame is fixedly arranged on the frame;
the fourth motor is fixedly arranged on the fourth supporting frame;
The fourth screw rod is rotationally arranged on the fourth supporting frame, and one end of the fourth screw rod is connected with the output end of the fourth motor;
The fourth thread seat is sleeved on the fourth screw rod and is in threaded connection with the fourth screw rod;
The second bracket is fixedly arranged on the fourth thread seat;
The second sliding rail is fixedly arranged on the fourth supporting frame;
The second sliding block is fixedly arranged on the second bracket and is in sliding fit with the second sliding rail;
the second cylinder is fixedly arranged on the second bracket;
The fixed mount is fixedly arranged on a piston rod of the first cylinder;
the third sliding rail is fixedly arranged on the second bracket;
The third sliding block is fixedly arranged on the fixing frame and is in sliding fit with the third sliding rail;
the second electric wire clamping unit is arranged on the fixing frame.
Further, the second wire picking device further includes:
the second supporting rod is fixedly arranged on the fixing frame;
The second connecting block is connected to the second supporting rod through bolts and nuts;
The second electric wire clamping unit is arranged on the second connecting block.
The stator copper wire splicing device has the beneficial effects that copper wires and segments on the stator are spliced through the arrangement of the riveting shearing device, and meanwhile, the spliced copper wires have exposed wire heads, so that the wire heads can be treated, and the exposed wire heads are sheared off. Through the arrangement of the first wire picking device and the second wire picking device, the sheared wire ends can be processed, and the phenomenon that the subsequent processing is affected due to the fact that the wire ends remain on the stator is avoided. The whole processing process is safe, the operation is convenient, and the production efficiency can be greatly improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application, are incorporated in and constitute a part of this specification. The drawings and their description are illustrative of the application and are not to be construed as unduly limiting the application.
In addition, the same or similar reference numerals denote the same or similar elements throughout the drawings. It should be understood that the figures are schematic and that elements and components are not necessarily drawn to scale.
In the drawings:
FIG. 1 is an overall schematic of an embodiment according to the present application;
fig. 2 is an enlarged view of a portion a of fig. 1;
fig. 3 is an enlarged view of a portion B of fig. 1;
FIG. 4 is a schematic structural view of a portion of an embodiment, primarily illustrating a clinching shear device;
fig. 5 is an enlarged view of a portion C of fig. 4;
fig. 6 is an enlarged view of a portion D of fig. 4;
fig. 7 is an enlarged view of the portion E of fig. 4;
FIG. 8 is a schematic structural view of a portion of an embodiment, mainly showing a second wire picking device;
Fig. 9 is an enlarged view of the portion F of fig. 8;
Fig. 10 is an enlarged view of a portion G of fig. 8.
Reference numerals:
1. A frame; 2, a conveyer belt; 3, riveting and shearing device; 300, a first supporting frame, 301, a riveting unit, 302, a shearing unit, 303, a first motor, 304, a first lead screw, 305, a first screw seat, 306, a second supporting frame, 307, an electric cylinder, 308, a connecting plate, 309, a second motor, 310, a second lead screw, 311, a second screw seat, 312, a first connecting part, 313, a second connecting part, 314, a riveting cylinder, 315, a riveting gun, 316, a shearing cylinder, 317, a driving block, 318, an electric wire shearing tool, 4, a first wire picking device, 400, a third supporting frame, 401, a third motor, 402, a third lead screw, 403, a third screw seat, 404, a first supporting frame, 405, a first sliding rail, 406, a first sliding block, 407, a first cylinder, 408, a fixing block, 409, a first electric wire clamping unit, 410, a wire collecting box, 411, a wire guide plate, 412, a first supporting rod, 413, a first connecting block, 414, a first wire clamping cylinder, 415, a fixing clamping block, 416, a moving clamping block, 416, a second supporting frame, a second sliding block, a second supporting frame, a second sliding rail, a second supporting frame, a first supporting frame, a second supporting frame, a third supporting frame, a first supporting frame, a second supporting frame, a third supporting frame, a first supporting frame, a fourth supporting frame, a first supporting frame, a second supporting frame, a first supporting frame, a first supporting frame, a, and a, a first supporting frame, a first supporting frame, a, a sliding, a sliding rails, a sliding, a sliding, a first, a first,.
Detailed Description
Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While certain embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete. It should be understood that the drawings and embodiments of the present disclosure are for illustration purposes only and are not intended to limit the scope of the present disclosure.
It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings. Embodiments of the present disclosure and features of embodiments may be combined with each other without conflict.
It should be noted that the terms "first," "second," and the like in this disclosure are merely used to distinguish between different devices, modules, or units and are not used to define an order or interdependence of functions performed by the devices, modules, or units.
It should be noted that references to "one", "a plurality" and "a plurality" in this disclosure are intended to be illustrative rather than limiting, and those of ordinary skill in the art will appreciate that "one or more" is intended to be understood as "one or more" unless the context clearly indicates otherwise.
The present disclosure will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Referring to fig. 1-10, the wire pressing, riveting and shearing equipment for the terminals on the stator comprises a frame 1, a conveying belt 2, a pressing, riveting and shearing device 3, a first wire picking device 4 and a second wire picking device 5, wherein the conveying belt 2 is arranged on the frame 1 and used for conveying the stator, the pressing, riveting and shearing device 3 is arranged on the frame 1 and used for pressing, riveting and shearing redundant wire ends of coils on the stator, and the first wire picking device 4 and the second wire picking device 5 are arranged on the frame 1 and used for clamping the wire ends sheared off the stator.
The riveting and shearing device 3 comprises a first support frame 300, a first horizontal moving assembly, a second horizontal moving assembly, a vertical moving assembly, a riveting unit 301 and a shearing unit 302, wherein the first horizontal moving assembly is fixedly arranged on the first support frame 300, the second horizontal moving assembly is arranged on the first horizontal moving assembly, the vertical moving assembly is arranged on the second horizontal moving assembly, the riveting unit 301 is arranged on the vertical moving assembly and is used for riveting coils to stators, and the number of the shearing units 302 is two and symmetrically arranged on the vertical moving assembly and is used for shearing redundant coils on the stators.
The first horizontal moving assembly comprises a first motor 303, a first screw rod 304 and a first threaded seat 305, wherein the first motor 303 is fixedly arranged on the first supporting frame 300, the first screw rod 304 is rotatably arranged on the first supporting frame 300, one end of the first screw rod 304 is connected with the output end of the first motor 303, and the first threaded seat 305 is sleeved on the first screw rod 304 and is in threaded connection with the first screw rod 304.
The second horizontal moving assembly comprises a second supporting frame 306 and an electric cylinder 307, wherein the second supporting frame 306 is fixedly arranged on the first threaded seat 305, and the electric cylinder 307 is fixedly arranged on the second supporting frame 306.
The vertical moving assembly comprises a connecting plate 308, a second motor 309, a second screw rod 310, a second threaded seat 311 and a connecting frame, wherein the connecting plate 308 is fixedly arranged on a piston rod of the electric cylinder 307, the second motor 309 is fixedly arranged on the connecting plate 308, the second screw rod 310 is rotatably arranged on the second supporting frame 306, one end of the second screw rod is connected with the output end of the second motor 309, the second threaded seat 311 is sleeved on the second screw rod 310 and is in threaded connection with the second screw rod 310, and the connecting frame is fixedly arranged on the second threaded seat 311. The connecting frame comprises a first connecting portion 312 and a second connecting portion 313, wherein the first connecting portion 312 is fixedly arranged on the second threaded seat 311, the second connecting portions 313 are symmetrically arranged at two ends of the first connecting portion 312, the riveting unit 301 is arranged on the first connecting portion 312, and the shearing unit 302 is arranged on the second connecting portion 313.
The riveting unit 301 comprises a riveting cylinder 314 and a riveting gun 315, wherein the riveting cylinder 314 is fixedly arranged on the first connecting part 312 through a supporting block, and the riveting gun 315 is arranged on a piston rod of the riveting cylinder 314. The operation principle of the riveting gun 315 is identical to that of the prior art, and thus will not be described in detail.
The shearing unit 302 comprises a shearing cylinder 316, a driving block 317 and an electric wire shearing blade 318, wherein the shearing cylinder 316 is fixedly arranged on the second connecting part 313, the driving block 317 is fixedly arranged on a piston rod of the shearing cylinder 316, and the electric wire shearing blade 318 is arranged on the driving block 317. The operation principle of the electric wire cutter 318 is the same as that of the prior art, and thus will not be described in detail.
The first wire picking device 4 comprises a third support 400, a third motor 401, a third screw rod 402, a third threaded seat 403, a first support 404, a first sliding rail 405, a first sliding block 406, a first air cylinder 407, a fixed block 408 and a first electric wire clamping unit 409, wherein the third support 400 is fixedly arranged on the frame 1, the third motor 401 is fixedly arranged on the third support 400, the third screw rod 402 is rotatably arranged on the third support 400, one end of the third screw rod 402 is connected with the output end of the third motor 401, the third threaded seat 403 is sleeved on the third screw rod 402, the first support 404 is fixedly arranged on the third threaded seat 403 in a threaded connection with the third screw rod 402, the first sliding rail 405 is fixedly arranged on the third support 400, the first sliding block 406 is fixedly arranged on the first support 404 and is in sliding fit with the first sliding rail 405, the first air cylinder 407 is fixedly arranged on the first support 404, the fixed block 408 is fixedly arranged on a piston rod of the first air cylinder 407, and the first electric wire clamping unit 409 is arranged on the fixed block.
The first wire picking device 4 further comprises a wire collecting box 410 and a wire guide plate 411, wherein the wire collecting box 410 is arranged on the machine frame 1, one end of the wire guide plate 411 is arranged on the machine frame 1, and the other end of the wire guide plate is inserted into the wire collecting box 410. By the arrangement of the wire takeup box 410, the collection of wire ends is facilitated.
The first wire picking device 4 further comprises a first supporting rod 412 and a first connecting block 413, wherein the first supporting rod 412 is fixedly arranged on the fixed block 408, the first connecting block 413 is connected to the first supporting rod 412 through bolts and nuts, and the first electric wire clamping unit 409 is arranged on the first connecting block 413. Under the setting of the first connecting block 413, first electric wire clamping unit 409 is firstly installed on the first connecting block 413, then the angle of the first connecting block 413 is adjusted, and the first connecting block 413 is installed on the first supporting rod 412 through bolts and nuts, so that the angle of the first electric wire clamping unit 409 is conveniently adjusted, and wire picking is further facilitated.
The first electric wire clamping unit 409 comprises a first wire clamping cylinder 414, a fixed clamping block 415 and a movable clamping block 416, wherein the first wire clamping cylinder 414 and the fixed clamping block 415 are both arranged on the first connecting block 413, the movable clamping block 416 is arranged on a piston rod of the first wire clamping cylinder 414, and the movable clamping block 416 can be clamped in a movable manner relative to the fixed clamping block 415.
The second wire picking device 5 comprises a fourth supporting frame 500, a fourth motor 501, a fourth screw rod 502, a fourth threaded seat 503, a second bracket 504, a second sliding rail 505, a second sliding block 506, a second air cylinder 507, a fixing frame 508, a third sliding rail 509, a third sliding block 510 and a second electric wire clamping unit 511, wherein the fourth supporting frame 500 is fixedly arranged on the frame 1, the fourth motor 501 is fixedly arranged on the fourth supporting frame 500, the fourth screw rod 502 is rotatably arranged on the fourth supporting frame 500, one end of the fourth motor 501 is connected with the output end of the fourth motor 501, the fourth threaded seat 503 is sleeved on the fourth screw rod 502 and is in threaded connection with the fourth screw rod 502, the second bracket 504 is fixedly arranged on the fourth threaded seat 503, the second sliding rail 505 is fixedly arranged on the fourth supporting frame 500, the second sliding block 506 is fixedly arranged on the second bracket 504 and is in sliding fit with the second sliding rail 505, the second air cylinder 507 is fixedly arranged on the second bracket 504, the fixing frame 508 is fixedly arranged on a piston rod of the first air cylinder 407, the third sliding rail 509 is fixedly arranged on the second bracket 504, the third sliding rail 510 is fixedly arranged on the fixing frame 508 is fixedly arranged on the third sliding rail 509 and is in sliding fit with the second electric wire clamping unit 511. The second electric grip unit 511 has a structure principle identical to that of the first electric grip unit 409.
The second wire picking device 5 further comprises a second supporting rod 512 and a second connecting block 513, wherein the second supporting rod 512 is fixedly arranged on the fixing frame 508, the second connecting block 513 is connected to the second supporting rod 512 through bolts and nuts, and the second electric wire clamping unit 511 is arranged on the second connecting block 513.
The specific operation process is as follows:
The conveyer belt 2 conveys the stator with the coil to the lower part of the riveting and shearing device 3, the riveting and shearing device 3 sequentially drives the first horizontal moving assembly, the second horizontal moving assembly and the vertical moving assembly to enable the riveting unit 301 and the shearing unit 302 to move to a designated position, then drives the riveting unit 301 to enable the riveting gun 315 to rivet the stator with the coil, then drives the shearing unit 302 to shear the redundant coil on the stator, and then the conveyer belt 2 conveys the stator to the lower part of the first wire picking device 4 and the lower part of the second wire picking device 5, and the first wire picking device 4 and the second wire picking device 5 respectively drive the first electric wire clamping unit 409 and the second electric wire clamping unit 511 to clamp redundant wire ends on the stator, so that redundant wire ends on the stator are removed.
The foregoing description is only of the preferred embodiments of the present disclosure and description of the principles of the technology being employed. It will be appreciated by those skilled in the art that the scope of the invention in the embodiments of the present disclosure is not limited to the specific combination of the above technical features, but encompasses other technical features formed by any combination of the above technical features or their equivalents without departing from the spirit of the invention. Such as the above-described features, are mutually substituted with (but not limited to) the features having similar functions disclosed in the embodiments of the present disclosure.