CN223273115U - A winding device for a transformer - Google Patents
A winding device for a transformerInfo
- Publication number
- CN223273115U CN223273115U CN202421716951.4U CN202421716951U CN223273115U CN 223273115 U CN223273115 U CN 223273115U CN 202421716951 U CN202421716951 U CN 202421716951U CN 223273115 U CN223273115 U CN 223273115U
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- winding
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- wheel
- mounting
- seat
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Abstract
本申请公开了一种用于变压器的绕线装置，包括工作台，所述工作台的台阶上设置有卷绕组，所述卷绕组包括线圈绕组和顶紧部，所述圈绕组和顶紧部相对而设，所述线圈绕组包括卷绕电机和安装连接架，所述卷绕电机的输出端设置有安装连接架，本装置通过自动化和高效率的绕线过程，减少了人工干预的需求，降低了劳动力成本，通过卷绕电机与安装连接架的联动，以及顶紧部的精准压力控制，实现了线圈的高精度绕制，确保了线圈的紧密度和形状的一致性，同时大幅提高了绕线速度和生产效率，移动组与放线组的协同工作，实现了放线组的自动化移动，适应了不同尺寸和形状的线圈绕制需求，展现了极高的灵活性和广泛的应用范围。
The present application discloses a winding device for a transformer, comprising a workbench, a step of the workbench being provided with a winding group, the winding group comprising a coil winding and a tightening portion, the coil winding and the tightening portion being arranged opposite to each other, the coil winding comprising a winding motor and a mounting connecting frame, the output end of the winding motor being provided with a mounting connecting frame, the device reduces the need for manual intervention and reduces labor costs through an automated and efficient winding process, and achieves high-precision winding of the coil through the linkage between the winding motor and the mounting connecting frame, as well as precise pressure control of the tightening portion, ensuring the tightness and shape consistency of the coil, while greatly improving the winding speed and production efficiency, the coordinated work of the moving group and the pay-off group realizes the automated movement of the pay-off group, adapts to the winding requirements of coils of different sizes and shapes, and demonstrates extremely high flexibility and a wide range of applications.
Description
Technical Field
The application relates to the technical field of transformer assembly, in particular to a winding device for a transformer.
Background
In the fields of power and electronics, transformers are one of the core components for transforming voltage, current and impedance, and are widely used in various aspects such as power transmission, power supply for electronic devices, signal processing, etc. The performance of a transformer depends to a large extent on the quality and accuracy of the winding of its internal coils. The traditional manual winding method has a plurality of limitations, the compactness and the shape consistency of the coil are difficult to ensure by manual winding, and the loosening or deformation is easy to generate, so that the electrical performance and the service life of the transformer are influenced. Manual winding speed is slow, and intensity of labour is big, and production efficiency is low, can't satisfy the demand of mass production and quick delivery, and manual winding is difficult to adapt to the coil demand of different sizes, shape and material, has restricted the diversified and customized ability of product.
Disclosure of Invention
The application aims to overcome the existing defects, and provides a winding device for a transformer, which can effectively solve the problems in the background technology.
The winding device for the transformer comprises a workbench, wherein a winding group is arranged on a step of the workbench, the winding group comprises a winding installation frame, a paying-off wheel, an auxiliary wheel and a pressing guide wheel, the winding installation frame is arranged in an E-like shape, the auxiliary wheel is arranged on two sides of the winding installation frame, the paying-off wheel is arranged in the middle of the winding installation frame, and the supporting seat is provided with a driving cylinder.
As a preferable technical scheme of the application, the compaction guide wheel is correspondingly provided with a compaction group, the compaction group comprises a rotary adjusting shaft, an installation connecting plate and a guide sleeve, a through hole of the guide sleeve is sleeved with an end shaft on the compaction guide wheel, the guide sleeve is positioned on one side of the upper surface of the winding installation frame, the installation connecting plate is in threaded connection with a screw hole, and one end of the installation connecting plate is connected with the upper surface of the guide sleeve.
As a preferable technical scheme of the application, a strip-shaped groove for adjusting the pressing guide wheel to move up and down is arranged at the position where the pressing guide wheel is arranged on the winding installation frame.
As a preferable technical scheme of the application, a sliding guide block is arranged below the winding mounting frame, and the sliding guide block is arranged on a sliding guide seat of the moving group in a sliding manner.
As a preferable technical scheme of the application, the movable group comprises a screw motor, a sliding guide seat, a screw and a mounting seat, wherein the mounting seat is positioned at one end of the sliding guide seat, one end of the screw is sleeved in the mounting seat, the other end of the screw is connected with the output end of the screw motor, and a screw sliding seat sleeved on the screw is connected with a winding mounting frame in the pay-off group.
Compared with the prior art, the device reduces the requirement of manual intervention through an automatic and high-efficiency winding process, reduces the labor cost, realizes high-precision winding of the coil through linkage of a winding motor and a mounting connecting frame and accurate pressure control of a jacking part, ensures consistency of compactness and shape of the coil, greatly improves winding speed and production efficiency, realizes cooperative work of a moving group and a paying-off group, realizes automatic movement of the paying-off group, adapts to winding requirements of coils with different sizes and shapes, shows extremely high flexibility and wide application range, compresses the guide wheel and the matched compressing group, ensures tension control of the wire in the winding process, avoids possible loosening or deformation of the wire in subsequent use, and improves the overall quality and durability of the coil.
Drawings
FIG. 1 is a schematic diagram of the structure of the present application;
FIG. 2 is a front view of the present application;
FIG. 3 is a right side view of the present application;
Fig. 4 is a left side view of the present application.
In the drawing, a driving cylinder 1, a jacking shaft 2, a lead screw motor 3, a sliding guide seat 4, a lead screw 5, a mounting seat 6, a workbench 7, a winding motor 8, a mounting connecting frame 9, a supporting seat 10, a winding mounting frame 11, an auxiliary wheel 13, a paying-off wheel 14, a sliding guide block 15, a rotary adjusting shaft 16, a mounting connecting plate 17, a guide sleeve 18 and a compacting guide wheel.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. Based on the embodiment of the present application (for convenience of description and understanding, the following description will be given with the upper part of fig. 2 as the upper part). All other embodiments, which can be made by those skilled in the art without the inventive effort, are intended to be within the scope of the present application.
Referring to fig. 1-4, the application provides a winding device for a transformer, which comprises a workbench 7, wherein winding groups are arranged on steps of the workbench 7, each winding group comprises a coil winding and a jacking part, and the coil winding and the jacking part are arranged oppositely.
The table 7 is the base of the whole system, carrying and positioning all the mechanical components, the winding group is composed of a coil winding and a tightening part, which are used for tightly winding the wires into the required shape and size, and the two parts are matched with each other to complete the high-quality winding task. The coil winding is responsible for the actual winding process, and the propping part applies pressure to ensure that the winding is compact and free of looseness.
The coil winding comprises a winding motor 8 and a mounting connecting frame 9, the output end of the winding motor 8 is provided with the mounting connecting frame 9, the propping part comprises a supporting seat 10, a propping shaft 2 and a driving air cylinder 1, the supporting seat 10 is provided with the driving air cylinder 1, the telescopic end of the driving air cylinder 1 is connected with the propping shaft 2,
When the winding motor 8 is started, a rotary motion is generated for winding the wire to form a coil, the installation connecting frame 9 is used for connecting the output power of the winding motor 8 to an actuating mechanism for winding the wire, the coil is arranged on the actuating mechanism, the other end of the actuating mechanism is connected with the installation connecting frame 9 and used as a bridge between the winding motor 8 and the wound wire, and the rotary motion of the winding motor 8 can be accurately converted into the formation of the coil.
The support base 10 provides a stable mounting base for the tightening part, ensuring that the tightening part is firmly secured to the table during operation and does not shift due to external forces or vibrations.
The driving cylinder 1 is used for controlling the movement of the jacking shaft 2 so as to adjust the jacking force, ensure that the actuating mechanism is not too loose or too tight in the winding process, and keep proper tension.
The distance between the pushing shaft 2 and the actuating mechanism is adjusted by the extension and retraction of the driving cylinder 1. In the winding process, the pressing shaft 2 can apply certain pressure according to the requirement and is tightly attached to the actuating mechanism, so that looseness or deformation in subsequent use is avoided.
The workbench 7 is further provided with a pay-off group and a moving group, the pay-off group is located on the moving group, the pay-off group comprises a winding installation frame 11, a pay-off wheel 13, an auxiliary wheel 12 and a compacting guide wheel 18, the winding installation frame 11 is shaped like an E, the auxiliary wheel 12 is located on two sides of the winding installation frame 11, and the pay-off wheel 13 is located in the middle of the winding installation frame 11.
The spool mounting 11 supports and guides the operation of the payout wheel 13 and the auxiliary wheel 12. The wire-winding mounting frame 11 ensures stability and guidance in the wire-releasing process, so that the wire can be smoothly led out from the wire-releasing wheel and enter the wire-winding area.
The wire-releasing wheel 13 is used for storing wires to be wound. As the winding process proceeds, the wire is gradually released by the wire-releasing wheel 13, ensuring a continuous supply of wire.
The auxiliary wheel 12 is positioned on one side of the winding mounting frame 11, and is used for guiding the wire rod, reducing friction and swing of the wire rod in the paying-off process and ensuring that the wire rod smoothly enters a winding area.
The pinch rollers 18 serve to provide final guidance and pinch before the wire enters the winding area, ensuring that the wire maintains the correct path and tension during the winding process and avoiding unnecessary twisting or damage during the winding process.
Further, the compaction guide wheel 18 is correspondingly provided with a compaction group, the compaction group comprises a rotation adjusting shaft 15, a mounting connecting plate 16 and a guide sleeve 19, the guide sleeve 19 is sleeved with an end shaft on the compaction guide wheel 18, the guide sleeve 15 is located on one side of the upper surface of the winding mounting frame 11, the mounting connecting plate 16 is in threaded connection with a screw hole of the guide sleeve 15, and one end of the mounting connecting plate 16 is connected to the upper surface of the guide sleeve 19.
When the winding device is in operation, the pinch roller 18 guides the wire through contact with the wire, along a predetermined path, and applies a suitable tension to ensure that the wire does not relax or shift during winding. Fine adjustment can be made by rotating the adjustment shaft 15 if necessary to adjust the position of the pinch roller 18. The rotation of the rotary adjusting shaft 15 is transmitted to the guide sleeve 19 through the mounting connecting plate 16, so that the height of the pressing guide wheel 18 is changed to adapt to different wire or winding requirements.
Further, a bar-shaped groove for adjusting the pressing guide wheel 18 to move up and down is formed in the winding mounting frame 11 at the position where the pressing guide wheel 18 is mounted.
Further, a sliding guide block 14 is disposed below the winding mounting frame 11, and the sliding guide block 14 is slidably disposed on the sliding guide seat 4 of the moving group.
Further, remove the group and include lead screw motor 3, slip guide holder 4, lead screw 5 and mount pad 6, mount pad 6 is located the one end of slip guide holder 4, the one end of lead screw 5 cup joints in mount pad 6, and the other end is connected with the output of lead screw motor 3, cup joints in lead screw slide on lead screw 5 is connected with wire winding mounting bracket 11 in the unwrapping wire group.
When the position of the pay-off group needs to be adjusted, the screw motor 3 starts to rotate, and the screw 5 is driven to rotate. Because one end of the lead screw is fixed in the mounting seat 6, the rotation of the lead screw 5 can promote the lead screw sliding seat to do linear motion along the lead screw 5, and the movement of the lead screw sliding seat can drive the winding mounting frame 11 connected with the lead screw sliding seat to move along the sliding guide seat 4, thereby realizing the accurate positioning and movement of the pay-off group in the whole winding process.
The wire rod is ensured to be wound according to a preset path and speed, the winding precision and efficiency are improved, meanwhile, the coil winding tasks with different sizes and shapes are also convenient to process, and a complex or variable winding mode is realized through the accurate control of the lead screw motor 3, so that wider application requirements are met.
When the wire-winding device is used, a power supply is turned on, a winding motor 8 is started, at the moment, the winding motor 8 generates rotary motion, power is transmitted to an actuating mechanism for winding through a mounting connecting frame 9, the winding process is started, a driving cylinder 1 is adjusted according to the specification of a wound coil, the stretching of a pressing shaft 2 is controlled, proper pressing force is applied to the actuating mechanism on the mounting connecting frame 9, the coil is ensured to be not too loose or too tight in the winding process, a wire to be wound is wound into a pay-off wheel 13, the pay-off wheel 13 starts to release the wire according to the speed of winding, continuous supply of the wire is ensured, the wire is guided through an auxiliary wheel 12, friction and swing of the wire in the paying-off process are reduced, the wire is ensured to smoothly enter a winding area, a pressing guide wheel 18 contacts the wire in the winding process, final guiding and pressing are performed, the wire is ensured to keep a correct path and tension in the winding process, if the position of the pressing guide wheel 18 needs to be adjusted, fine adjustment can be performed through a rotary adjusting shaft 15, the rotation of the rotary adjusting shaft 15 is transmitted to a guide sleeve 19 through a mounting connecting plate 16, the height of the pressing guide wheel 18 is changed, the wire is adapted to different requirements or the wire is required to be driven by the motor, the wire is required to rotate along with a lead screw 5, and the lead screw is driven to move along a lead screw seat 5 to rotate accurately in the winding and a sliding manner, and a lead screw is required to move along a lead screw 11 in the winding seat is required to move along with a lead screw. Thereby completing the winding of the coil.
Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A winding device for a transformer comprises a workbench (7), a winding group is arranged on a step of the workbench (7), the winding group comprises a coil winding and a jacking part, the coil winding and the jacking part are opposite to each other and are arranged, the winding device is characterized in that the coil winding comprises a winding motor (8) and a mounting connecting frame (9), the output end of the winding motor (8) is provided with the mounting connecting frame (9), the jacking part comprises a supporting seat (10), a jacking shaft (2) and a driving cylinder (1), the supporting seat (10) is provided with the driving cylinder (1), the telescopic end of the driving cylinder (1) is connected with the jacking shaft (2), a paying-off group and a moving group are further arranged on the workbench (7), the paying-off group is arranged on the moving group, the paying-off group comprises a winding installation frame (11), a paying-off wheel (13), an auxiliary wheel (12) and a pressing guide wheel (18), the installation frame (11) is in an E-like shape, the auxiliary wheel (12) is arranged on two sides of the winding wheel (11), and the paying-off wheel (13) is arranged at the middle position of the winding frame (11).
2. The winding device for the transformer according to claim 1, wherein the compression guide wheel (18) is correspondingly provided with a compression group, the compression group comprises a rotary adjusting shaft (15), a mounting connecting plate (16) and a guide sleeve (17), a through hole of the guide sleeve (17) is sleeved with an end shaft on the compression guide wheel (18), the rotary adjusting shaft (15) is positioned on one side of the upper surface of the winding mounting frame (11), the rotary adjusting shaft (15) is in threaded connection with a screw hole of the mounting connecting plate (16), and one end of the rotary adjusting shaft is connected with the upper surface of the guide sleeve (17).
3. A winding device for a transformer according to claim 1, wherein the winding mounting frame (11) is provided with a bar-shaped groove for adjusting the pressing guide wheel (18) to move up and down at the position where the pressing guide wheel (18) is mounted.
4. A winding device for a transformer according to claim 1, wherein a sliding guide block (14) is provided at the lower side of the winding mounting frame (11), and the sliding guide block (14) is slidably provided on the sliding guide seat (4) of the moving group.
5. The winding device for the transformer according to claim 1, wherein the movable group comprises a screw motor (3), a sliding guide seat (4), a screw (5) and a mounting seat (6), the mounting seat (6) is positioned at one end of the sliding guide seat (4), one end of the screw (5) is sleeved in the mounting seat (6), the other end of the screw is connected with the output end of the screw motor (3), and a screw sliding seat sleeved on the screw (5) is connected with a winding mounting frame (11) in the paying-off group.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421716951.4U CN223273115U (en) | 2024-07-19 | 2024-07-19 | A winding device for a transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421716951.4U CN223273115U (en) | 2024-07-19 | 2024-07-19 | A winding device for a transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223273115U true CN223273115U (en) | 2025-08-26 |
Family
ID=96804830
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421716951.4U Active CN223273115U (en) | 2024-07-19 | 2024-07-19 | A winding device for a transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223273115U (en) |
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2024
- 2024-07-19 CN CN202421716951.4U patent/CN223273115U/en active Active
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