CN223254338U - Tremella culture tray shifting and stacking device - Google Patents

Abstract

The utility model relates to a tremella culture tray shifting and stacking device which comprises a support portal, wherein a tray input mechanism is arranged at the lower part of one side of the support portal, a tray storage vehicle positioning table is arranged at the other side of the support portal, a movable seat capable of transversely moving is arranged at the top of the support portal, a lifting frame driven to lift by a lifting mechanism is arranged at the lower side of the movable seat, a positioning structure matched with the movable seat after lifting is arranged on the lifting frame, and two groups of clamping mechanisms for clamping a tray through opposite movement are arranged on the bottom surface of the lifting frame. The device helps to move multiple trays at a time and helps to avoid the trays from rocking while moving.

Description

Tremella culture tray shifting and stacking device

Technical Field

The utility model relates to a tremella culture tray shifting and stacking device.

Background

In the production and cultivation process of tremella, an empty culture bottle is placed and fixed in a tray, then culture medium is filled, the tray filled with the culture medium and capped by the culture bottle is required to be transferred to a positioning conveying trolley for stacking, and finally the tremella is transferred to a culture room for cultivation through the positioning conveying trolley.

The structure of the existing device for stacking or unloading the trays is generally complex, and when the clamping mechanism is lifted, the clamping mechanism is lifted along with the movement of the movable seat, so that the power requirement of the lifting power source of the clamping mechanism is high, for example, the tremella culture tray destacking device disclosed in patent CN2022231725869, the lifting cross beam and the movable seat are lifted together, and the number of trays which are clamped and moved each time is small. In addition, the clamping mechanism is not positioned in the moving process, so that the clamping mechanism can shake, and the tray is easy to separate.

Disclosure of utility model

The utility model aims to provide a tremella culture tray shifting and stacking device which is beneficial to moving a plurality of trays at a time and is beneficial to avoiding shaking of the trays during moving.

The tremella culture tray shifting and stacking device comprises a support portal, wherein a tray input mechanism is arranged at the lower part of one side of the support portal, a tray storage vehicle positioning table is arranged at the other side of the support portal, a movable seat capable of transversely moving is arranged at the top of the support portal, a lifting frame driven to lift by a lifting mechanism is arranged at the lower side of the movable seat, a positioning structure matched with the movable seat after lifting is arranged on the lifting frame, and two groups of clamping mechanisms for clamping the tray through opposite movement are arranged on the bottom surface of the lifting frame.

Further, the front and back sides at support portal top are provided with the guide rail respectively, the both sides portion that removes the seat all is provided with rotates and is connected with the axostylus axostyle, the front and back end of axostylus axostyle all is fixed with the gyro wheel with guide rail matched with, remove and be provided with the first motor that drives one axostylus axostyle through the drive chain on the seat, be provided with travel switch respectively at the both ends of guide rail.

Further, the lifting mechanism comprises a pair of longitudinal reels which are transversely arranged on the movable seat side by side, lifting belts are wound on the longitudinal reels and driven by the driving mechanism to realize synchronous rotation, guide rods are longitudinally fixed on two side parts of the movable seat, and the lifting belts respectively bypass the corresponding guide rods and are fixedly connected with the lifting frame at the lower ends.

Further, the driving mechanism comprises a second motor arranged on the movable seat, an output shaft of the second motor is meshed with a first driven gear on one longitudinal winding drum through a driving gear, and the driving gear is meshed with a second driven gear on the other longitudinal winding drum through a transmission gear.

Further, two fixing plates are respectively arranged on two sides of the top of the lifting frame, and bolts are arranged at intervals along the longitudinal direction at the lower end of the lifting belt and are fixedly connected with the fixing plates.

Further, the fixture includes a pair of horizontal pole at the crane bottom surface along vertical interval fixing, and sliding connection has two pairs of splint of vertical setting on a pair of horizontal pole, the bottom surface of crane just is located the upside of every splint of pair and all transversely installs double-end cylinder, the both ends of double-end cylinder are connected with the splint that corresponds respectively.

Further, the upper end of the clamping plate is in sliding connection with the cross rod through the sliding block, and the lower end of the clamping plate is provided with a folded edge turning inwards.

Further, the positioning structure comprises positioning grooves vertically arranged on the front side and the rear side of the movable seat, the front side and the rear side of the lifting frame are respectively provided with a fixed seat, a pair of opposite plates are arranged on the fixed seat, a pair of positioning pin shafts which are embedded into the positioning grooves after the lifting frame ascends are arranged between the opposite plates from top to bottom.

Compared with the prior art, the utility model has the following advantages:

1. The device conveniently realizes that the removal output of tremella cultivation tray stacks, and can shift the multi-tray at every turn, shifts the stack efficient to tremella cultivation tray is follow-up through the locating car removal to cultivate the room and carry out follow-up cultivation.

2. The device adopts lifting to lift the lifting frame, has simpler structure, realizes the positioning of the lifting frame and the movable seat through the positioning structure, and is beneficial to ensuring that the clamping mechanism does not shake to cause the tray to be separated from the clamping mechanism when the movable seat moves.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic side view of the present utility model;

FIG. 3 is an enlarged view of the engaging structure of the movable base and the lifting frame of the present utility model;

FIG. 4 is a cross-sectional view A-A of FIG. 3 in accordance with the present utility model;

FIG. 5 is a schematic diagram of a tray input mechanism according to the present utility model;

FIG. 6 is a schematic top view of FIG. 5 of the present utility model;

In the figure, 10-portal 11-guide rail 20-moving seat 21-shaft lever 22-roller 23-first motor 24-travel switch 25-positioning groove 30-lifting frame 31-longitudinal winding drum 32-lifting belt 33-guide rod 34-second motor 35-driving gear 36-first driven gear 37-transition gear 38-second driven gear 40-fixed plate 41-bolt 50-clamping mechanism 51-cross bar 52-clamping plate 521-folding 53-double-headed cylinder 54-sliding block 60-fixed seat 61-vertical plate 62-positioning pin shaft 100-tray input mechanism 101-transverse roller shaft 102-conveying chain 103-pushing block 104-placing table 105-limiting plate 106-sensor 200-tray storage car positioning table 201-protection steel plate 202-positioning frame 203-magnetic block 210-positioning car.

Detailed Description

In order to make the above features and advantages of the present utility model more comprehensible, embodiments accompanied with figures are described in detail below, but the present utility model is not limited thereto.

Referring to fig. 1 to 6

A tremella culture tray shifting and stacking device comprises a supporting portal 10, a tray input mechanism 100 is arranged at the lower portion of one side of the supporting portal, a tray storage vehicle positioning table 200 is arranged at the other side of the supporting portal, a movable seat 20 capable of transversely moving is arranged at the top of the supporting portal, a lifting frame 30 driven to lift by a lifting mechanism is arranged at the lower side of the movable seat, a positioning structure matched with the movable seat after lifting is arranged on the lifting frame so as to ensure stability of the lifting frame in transverse movement, and two groups of clamping mechanisms 50 for clamping a tray through opposite movement are arranged on the bottom surface of the lifting frame, so that the tray is clamped into a positioning vehicle on the tray storage vehicle positioning table by the tray input mechanism through the clamping mechanisms.

In this embodiment, the front and back sides at support portal top are provided with guide rail 11 respectively, the both sides portion of removing the seat all is provided with and rotates and be connected with axostylus axostyle 21, the front and back end of axostylus axostyle all is fixed with the gyro wheel 22 with guide rail matched with, remove and be provided with first motor 23 on the seat, the output of first motor is through driving one of them axostylus axostyle. Travel switches 24 are respectively arranged at two ends of the guide rail, so that the movable seat stops moving after the rollers touch the travel switches, and the lifting mechanism performs lifting actions.

In another embodiment, a gear is installed at the output end of the first motor, the movable seat is in sliding fit with the guide rail, and a rack meshed with the gear is arranged on the guide rail, so that the movable seat can be moved through a gear-rack mechanism.

In this embodiment, the lifting mechanism includes a pair of longitudinal reels 31 mounted on the moving base side by side in the transverse direction, a pair of lifting belts 32 are wound on the pair of longitudinal reels and driven by the driving mechanism to realize synchronous rotation, guide rods 33 are longitudinally fixed at two side portions of the moving base, and the pair of lifting belts respectively bypass the corresponding guide rods and are fixedly connected with the lifting frame at the lower ends. Lifting of the lifting frame is achieved through winding of the longitudinal winding drum.

In this embodiment, in order to drive the longitudinal reels to rotate synchronously and in opposite directions, the driving mechanism comprises a second motor 34 mounted on the moving base, the output shaft of which is meshed with a first driven gear 36 on one of the longitudinal reels via a driving gear 35, and the driving gear is meshed with a second driven gear 38 on the other longitudinal reel via a speed gear 37. The number of teeth of the driving gear is the same as that of the transition gear, and the number of teeth of the first driven gear and the second driven gear is the same, so that synchronous rotation of the two longitudinal reels is guaranteed, the rotation directions are opposite, and the rotation speeds are the same.

In this embodiment, in order to better connect the lifting belt with the lifting frame, two fixing plates 40 are respectively installed on two sides of the top of the lifting frame, and the lower end of the lifting belt is fixedly connected with the fixing plates through bolts 41 arranged along the longitudinal interval. The lifting belt can be a belt body such as nylon belt which can be wound.

In this embodiment, in order to clamp the tray and move along with the moving seat, the clamping mechanism includes a pair of crossbars 51 fixed on the bottom surface of the lifting frame along the longitudinal interval, two pairs of longitudinally arranged clamping plates 52 are slidably connected on the pair of crossbars, double-head cylinders 53 are transversely installed on the bottom surface of the lifting frame and on the upper side of each pair of clamping plates, and two ends of each double-head cylinder are respectively connected with the corresponding clamping plates, so that the double-head cylinders drive the pair of clamping plates to move in opposite directions or in opposite directions, and further the tray is clamped or separated from the tray.

In this embodiment, the upper end of the clamping plate is slidably connected to the cross bar via a slider 54. In order to prevent the tray from separating from the clamping plate, the lower ends of the clamping plates are provided with inward turned folded edges 521, and the flanges of the supporting plates are hooked by the edges to prevent the tray from separating from the clamping plate in the moving process.

In this embodiment, the movable seat includes two transverse plates located at the front and rear, and the two transverse plates are fixed together by a plurality of rods. In order to prevent the movable seat from shaking in the transverse movement process of the tray, the positioning structure comprises positioning grooves 25 vertically arranged on the transverse plates on the front side and the rear side of the movable seat, the front side and the rear side of the lifting frame are respectively provided with a fixed seat 60, a pair of opposite plates 61 are arranged on the fixed seat, a pair of positioning pins 62 which are longitudinally arranged are arranged between the pair of opposite plates from top to bottom, and accordingly the positioning pins are embedded into the positioning grooves after the lifting frame ascends, and positioning of the lifting frame is realized.

In this embodiment, the tray input mechanism may include a conveying roller mechanism disposed along a longitudinal direction, where the conveying roller mechanism includes a plurality of transverse roller shafts 101 disposed along a longitudinal direction at intervals, a placement table 104 is disposed on a side of a section of the conveying roller mechanism, which is located at a lower side of the support gantry and is close to the positioning table of the tray storage cart, a conveying chain 102 is laterally disposed between two adjacent transverse roller shafts of the section of the conveying roller mechanism, a pushing block 103 is fixed on the conveying chain at intervals, and every three conveying chains are in a group and are driven to rotate by the same driving shaft, so that the trays on the conveying roller mechanism are moved onto the placement table by the synchronous rotation of the conveying chains of the same group, and at least two groups of conveying chains are disposed, so that two rows of trays can be formed on the section of the lower side of the support gantry, and at least two trays are disposed in each row. The clamping mechanism can clamp at least four trays at a time and move to the positioning vehicle.

The front end of the conveying roller mechanism is provided with a limiting plate 105, one side of the placing table, which is close to the positioning table of the tray storage vehicle, is provided with a sensor 106 which is electrically connected with a power source of the conveying chain through a controller, so that the conveying chain rotates, the pushing block pushes the tray to transversely move, and after the sensor detects the tray, the conveying chain stops rotating.

In this embodiment, the tray storage cart positioning table comprises a protective steel plate 201 fixed on the ground, wherein positioning frames 202 of 4 positioning carts 210 are arranged at the rear end of the steel protective steel plate so as to park and position four positioning carts, and magnetic blocks 203 matched with the positioning carts are arranged at the rear side of the positioning frames so as to adsorb the positioning carts and coordinate with the positioning carts of the positioning frames to position the positioning carts, thereby preventing the positioning carts from moving.

The culture bottle tray loaded with tremella culture medium is fed to the lower side of the supporting portal through the conveying roller mechanism, and then the tray is moved to the placing table through the cooperation of the conveying chain, so that two rows of trays can be formed on the lower side of the supporting portal, and at least two trays are arranged in each row. After the tray is stored on the positioning table of the vehicle and is fully stopped, the lifting frame descends and clamps the tray, the lifting frame ascends and is positioned with the movable seat, and the movable seat transversely moves to the upper part of the positioning vehicle and descends to stack the tray on the positioning vehicle, and two positioning vehicles are stacked simultaneously in each pair. The height of the lifting frame on the positioning vehicle is controlled by the controller to realize stacking of multiple layers of trays each time, and the number of stacking trays on each positioning is controlled.

Where the terms "first", "second", etc. are used herein to define components, those skilled in the art will recognize that the use of "first" and "second" are merely for convenience in describing components and that the terms are not intended to have any particular meaning unless otherwise indicated.

If the utility model discloses or relates to parts or structural components which are fixedly connected with each other, the fixed connection can be understood as being detachably fixed connection (such as using bolts or screws) or can be understood as being non-detachably fixed connection (such as riveting and welding), and the fixed connection can be replaced by an integral structure (such as being integrally manufactured by a casting process) unless the integral forming process is obviously unavailable.

In addition, terms used in any of the above-described aspects of the present disclosure to express positional relationship or shape have meanings including a state or shape similar to, similar to or approaching thereto unless otherwise stated.

Any part provided by the utility model can be assembled by a plurality of independent components, or can be manufactured by an integral forming process.

The foregoing description is only of the preferred embodiments of the utility model, and all changes and modifications that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (8)

1. The utility model provides a tremella cultivation tray shift pile up neatly device, includes the support portal, its characterized in that, one side lower part of support portal is provided with tray input mechanism, and the opposite side of support portal is provided with the tray and deposits the car locating station, and the top of support portal is provided with the movable seat that can lateral shifting, the downside of movable seat is provided with the crane that is gone up and down by the drive of elevating system, be provided with on the crane and go up back and remove seat matched with location structure, two sets of fixture through opposite movement centre gripping tray are installed to the bottom surface of crane.

2. The tremella culture tray shifting and stacking device according to claim 1, wherein guide rails are respectively arranged on the front side and the rear side of the top of the support portal, shaft rods are rotatably connected to two side portions of the movable base, idler wheels matched with the guide rails are fixed to the front end and the rear end of the shaft rods, a first motor for driving one shaft rod through a driving chain is arranged on the movable base, and travel switches are respectively arranged at two ends of the guide rails.

3. The tremella fuciformis culture tray shifting and stacking device according to claim 1 or 2, wherein the lifting mechanism comprises a pair of longitudinal reels which are transversely arranged on the movable base side by side, lifting belts are wound on the longitudinal reels and driven by the driving mechanism to synchronously rotate, guide rods are longitudinally fixed on two side parts of the movable base, the lifting belts respectively bypass the corresponding guide rods, and the lower ends of the lifting belts are fixedly connected with the lifting frames.

4. A tremella culture tray shifting and stacking device according to claim 3, wherein the driving mechanism comprises a second motor arranged on the moving seat, an output shaft of the second motor is meshed with a first driven gear on one longitudinal winding drum through a driving gear, and a driving gear passing gear is meshed with a second driven gear on the other longitudinal winding drum.

5. A tremella culture tray shifting and stacking device according to claim 3, wherein two fixing plates are respectively arranged on two sides of the top of the lifting frame, and the lower end of the lifting belt is fixedly connected with the fixing plates through bolts arranged at intervals along the longitudinal direction.

6. The tremella culture tray shifting and stacking device according to claim 1, 2, 4 or 5, wherein the clamping mechanism comprises a pair of cross bars fixed on the bottom surface of the lifting frame at intervals in the longitudinal direction, two pairs of clamping plates arranged in the longitudinal direction are connected to the pair of cross bars in a sliding manner, double-head air cylinders are transversely arranged on the bottom surface of the lifting frame and positioned on the upper side of each pair of clamping plates, and two ends of each double-head air cylinder are respectively connected with the corresponding clamping plates.

7. The tremella culture tray shifting and stacking device according to claim 6, wherein the upper ends of the clamping plates are connected with the cross rod in a sliding mode through the sliding blocks, and the lower ends of the clamping plates are provided with folded edges turning inwards.

8. The tremella culture tray shifting and stacking device according to claim 1, 2, 4, 5 or 7, wherein the positioning structure comprises positioning grooves vertically arranged on the front side and the rear side of the movable seat, the front side and the rear side of the lifting frame are respectively provided with a fixed seat, a pair of opposite plates are arranged on the fixed seat, and a pair of positioning pin shafts which are embedded into the positioning grooves after the lifting frame ascends are arranged between the pair of opposite plates from top to bottom.