CN223251901U - Fixed-length saw for door pocket processing - Google Patents

Fixed-length saw for door pocket processing

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Publication number
CN223251901U
CN223251901U CN202422384268.1U CN202422384268U CN223251901U CN 223251901 U CN223251901 U CN 223251901U CN 202422384268 U CN202422384268 U CN 202422384268U CN 223251901 U CN223251901 U CN 223251901U
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China
Prior art keywords
component
fixed
workbench
seat
frame
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Application number
CN202422384268.1U
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Chinese (zh)
Inventor
高家迁
高有青
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Hefei Jindiao Digital Control Equipment Co ltd
Original Assignee
Hefei Jindiao Digital Control Equipment Co ltd
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Priority to CN202422384268.1U priority Critical patent/CN223251901U/en
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Publication of CN223251901U publication Critical patent/CN223251901U/en
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Abstract

本实用新型公开了一种用于门套加工的定尺锯,包括有机架,以及依次设于机架上的固定工作台、辅助工作台、移动工作台,固定工作台装设于机架一端,移动工作台活动装设于机架另一端并沿第一方向于机架上往复移动工作,所述辅助工作台活动装设于机架上并位于固定工作台与移动工作台之间,辅助工作台沿第一方向往复移动工作;本实用新型装置占用空间更省,且采用隐藏式结构,能够有效减少干涉,结构稳定,反应快且双边夹料更牢固,加大推向受力面,结构运行更稳定,不易发生侧向位移,对门套加工精确,适用于多种类型的门套板,成品良率高,提升加工效率,保证加工人员安全。

The utility model discloses a fixed-size saw for door frame processing, comprising a frame, and a fixed workbench, an auxiliary workbench and a movable workbench which are sequentially arranged on the frame, wherein the fixed workbench is mounted at one end of the frame, the movable workbench is movably mounted at the other end of the frame and moves back and forth on the frame along a first direction for operation, the auxiliary workbench is movably mounted on the frame and is located between the fixed workbench and the movable workbench, and the auxiliary workbench moves back and forth along the first direction for operation; the device of the utility model occupies less space and adopts a hidden structure, which can effectively reduce interference, has a stable structure, fast response and more firm double-sided clamping, increases the pushing force surface, has a more stable structure operation, is less prone to lateral displacement, accurately processes door frames, is suitable for various types of door frame panels, has a high yield rate of finished products, improves processing efficiency, and ensures the safety of processing personnel.

Description

Fixed-length saw for door pocket processing
Technical Field
The utility model relates to the technical field of door pocket processing equipment, in particular to a sizing saw for door pocket processing.
Background
The door pocket has the boss, is difficult for location, clamp and damage when easy secondary operation, then the door pocket machine is higher to location, step up the functional requirement. In the prior art, when the door pocket is positioned and clamped, manual feeding and discharging are usually adopted, the front end of the door pocket is flush with the front baffle of the door pocket machine, the right end or the left end of the door pocket is flush with the side baffle of the door pocket machine, the rear end of the door pocket is pushed tightly through manual pushing to finish final positioning, and then the pressing plate is clamped. Therefore, the requirement on the processing technology of operators is high, meanwhile, the concentration force is kept at all times to ensure accurate positioning, the size of a finished cut door pocket is out of a tolerance range due to inaccurate positioning of the door pocket, the probability of defective products is increased, the existing processing depends on co-positioning and clamping control of people, synchronous operation is difficult, concentration is required at all times, the safety distance between people and a saw blade is insufficient, and safety hidden hazards are easily caused to people in the operation of the saw blade.
Disclosure of utility model
The utility model aims to provide a sizing saw for door pocket processing, which is used for solving the problems in the background technology.
In order to achieve the above purpose, the present utility model is realized by the following technical means:
The utility model provides a fixed length saw for door pocket processing, includes the frame to and locate fixed workstation, auxiliary workbench, the movable workbench in the frame in proper order, fixed workstation installs in frame one end, and the movable workbench activity is installed in the frame other end and is followed the reciprocating motion work in the frame along first direction, auxiliary workbench activity is installed in the frame and is located between fixed workstation and the movable workbench, and auxiliary workbench is along the reciprocating motion work of first direction.
The fixed workbench is fixedly arranged at one end of the frame and comprises a first fixed working part which reciprocates in a first direction and a second direction to saw and cut the door pocket, the front end of the first fixed working part is connected with a first main shaft part which processes the door pocket in the first direction and the third direction, the right side part of the first fixed working part is provided with a first workbench part which moves in the third direction and the second direction and is used for clamping and positioning the processed door pocket, and the right side of the first workbench part is provided with a first conveying part which receives and conveys the door pocket along the second direction;
the auxiliary workbench is arranged at the top of the frame and can move back and forth along the first direction, and comprises an auxiliary side pushing component for pushing the door pocket laterally along the second direction, one end of the auxiliary side pushing component is connected with an electric rubber sleeve roller component arranged along the second direction, and one side of the rubber sleeve roller component is connected with an auxiliary pressing wheel limiting component in a matched manner, wherein the auxiliary pressing wheel limiting component is used for limiting the pressing material of the door pocket;
The movable workbench is arranged at one end of the top of the frame and can reciprocate along a first direction, the movable workbench comprises a second fixed working part which reciprocates along the first direction and the second direction and is used for sawing the door pocket, the front end of the second fixed working part is connected with a first main shaft part which is used for machining the door pocket along the first direction and the third direction, the left side part of the fixed working part is provided with a second workbench part which moves along the third direction and the second direction and is used for clamping and positioning the machined door pocket, and the left side of the first workbench part is provided with a second conveying part which is used for carrying and conveying the door pocket along the second direction.
Compared with the prior art, the utility model has the following beneficial effects:
The device provided by the utility model has the advantages that the occupied space is more saved, a hidden structure is adopted, the interference can be effectively reduced, the structure is stable, the reaction is quick, the double-side opposite clamping material is firmer, the pushing force bearing surface is enlarged, the structure is more stable in operation, the lateral displacement is not easy to occur, the door pocket is accurately machined, the device is suitable for door pocket plates of various types, the yield of finished products is high, the machining efficiency is improved, and the safety of machining personnel is ensured.
Drawings
FIG. 1 is a schematic diagram of a product structure according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a product structure according to an embodiment of the present utility model;
FIG. 3 is a schematic view of a product rack portion according to an embodiment of the present utility model;
FIG. 4 is a schematic view of a product rack portion according to an embodiment of the present utility model;
FIG. 5 is a schematic view showing a part of the structure of a first stationary working member of the product according to the embodiment of the present utility model;
FIG. 6 is a schematic view showing a part of the structure of a first stationary working member of the product according to the embodiment of the present utility model;
FIG. 7 is a schematic view of a first spindle unit according to an embodiment of the present utility model;
FIG. 8 is a schematic view of a first spindle unit according to an embodiment of the present utility model;
FIG. 9 is a schematic view showing a part of the structure of a first stage component of the product according to the embodiment of the present utility model;
FIG. 10 is a schematic view showing a part of the structure of a first conveying member for products according to an embodiment of the present utility model;
FIG. 11 is a schematic view showing a part of the structure of a first conveying member for products according to an embodiment of the present utility model;
FIG. 12 is a schematic view of a product auxiliary workbench part in accordance with an embodiment of the utility model;
fig. 13 is a schematic view of a part of a product moving table according to an embodiment of the present utility model.
Detailed Description
Embodiments of the technical scheme of the present application will be described in detail below with reference to the accompanying drawings. The following examples and drawings are only for the purpose of more clearly illustrating the technical aspects of the present application, and thus are merely exemplary and are not to be construed as limiting the scope of the present application. The drawings only schematically illustrate parts related to the technical solution of the present application and they do not represent the actual structure thereof as a product, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application pertains unless otherwise defined, the terms used herein are used for the purpose of describing specific embodiments only and are not intended to limit the present application, and the terms "include" and "have" and any variations thereof in the description of the present application and the claims and the above drawings are intended to cover non-exclusive inclusions.
In the description of embodiments of the present application, the technical terms "first," "second," and the like are used merely to distinguish between different objects and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, a particular order or a primary or secondary relationship. In the description of the embodiments of the present application, the term "plurality" means two or more (including two), and similarly, "plural sets" means two or more (including two), and "plural sheets" means two or more (including two).
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
In the description of the embodiments of the present application, the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. refer to the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are merely for convenience of describing the embodiments of the present application and for simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present application.
In describing embodiments of the present application, unless explicitly stated or limited otherwise, the terms "mounted," "connected," "secured" and the like should be construed broadly, and may, for example, be fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected through an intervening medium, or in communication between two elements or in an interaction relationship between two elements. The specific meaning of the above terms in the embodiments of the present application will be understood by those of ordinary skill in the art according to specific circumstances.
The woodworking industry develops to the customization direction, and the unloading mode of timber, cupboard door frame is gone on according to the cover number, and the frame material of every cover has a plurality of length dimensions. Along with the development of the modern machining industry, the requirements on cutting quality and precision are continuously improved, the requirements on improving production efficiency, reducing production cost and having high intelligent automatic cutting function are also improved, and the development of the sizing saw is required to adapt to the development requirement of the modern machining industry, wherein the door pocket is difficult to position and clamp and is easy to damage during secondary machining because the door pocket is provided with a boss, and the door pocket machine has higher requirements on positioning and clamping functions. In the prior art, when the door pocket is positioned and clamped, manual feeding and discharging are usually adopted, the front end of the door pocket is flush with the front baffle of the door pocket machine, the right end or the left end of the door pocket is flush with the side baffle of the door pocket machine, the rear end of the door pocket is pushed tightly through manual pushing to finish final positioning, and then the pressing plate is clamped. Therefore, the requirement on the processing technology of operators is high, meanwhile, the concentration force is kept at all times to ensure accurate positioning, the size of a finished cut door pocket is out of a tolerance range due to inaccurate positioning of the door pocket, the probability of defective products is increased, the existing processing depends on co-positioning and clamping control of people, synchronous operation is difficult, concentration is required at all times, the safety distance between people and a saw blade is insufficient, and safety hidden hazards are easily caused to people in the operation of the saw blade.
In this embodiment, a fixed length saw for door pocket processing, including frame 1 to and locate fixed workstation 2, auxiliary workstation 3, the movable workstation 4 on frame 1 in proper order, fixed workstation 2 is installed in frame 1 one end, and movable workstation 4 activity is installed in frame 1 other end and is followed the first direction and is operated in frame 1 reciprocating motion, auxiliary workstation 3 activity is installed in frame 1 and is located between fixed workstation 2 and the movable workstation 4, and auxiliary workstation 3 is operated along the first direction reciprocating motion.
The fixed workbench 2 is fixedly arranged at one end of the frame 1 and comprises a first fixed working part 21 which reciprocates in a first direction and a second direction to saw and cut a door pocket, the front end of the first fixed working part 21 is connected with a first main shaft part 22 which processes the door pocket in the first direction and the third direction, the right side part of the first fixed working part 21 is provided with a first workbench part 23 which moves in the third direction and the second direction and is used for clamping and positioning the processed door pocket, and the right side of the first workbench part 23 is provided with a first conveying part 24 which receives and conveys the door pocket along the second direction;
The auxiliary workbench 3 is arranged at the top of the frame 1 and can move back and forth along the first direction, and comprises an auxiliary side pushing component 31 for pushing the door pocket laterally along the second direction, one end of the auxiliary side pushing component 31 is connected with an electric rubber covered roller component 32 arranged along the second direction, and one side of the electric rubber covered roller component 32 is connected with an auxiliary pressing wheel limiting component 33 for limiting pressing materials of the door pocket in a matched manner;
The movable workbench 4 is arranged at one end of the top of the frame 1 and can reciprocate along a first direction, the movable workbench comprises a second fixed working part 41 which reciprocates along the first direction and the second direction and is used for sawing the door pocket, the front end of the second fixed working part 41 is connected with a second main shaft part 42 which is used for machining the door pocket along the first direction and the third direction, the left side part of the second fixed working part 41 is provided with a second workbench part 43 which moves along the third direction and the second direction and is used for clamping and positioning the machined door pocket, and the left side of the first workbench part 23 is provided with a second conveying part 44 which is used for carrying and conveying the door pocket along the second direction.
In the utility model, the first direction is along the X direction in the drawing, the second direction is along the Y direction in the drawing, and the third direction is along the Z direction in the drawing, so that the workbench 2, the auxiliary workbench 3 and the movable workbench 4 are fixed.
In one or more possible embodiments of the present utility model, the frame 1 is disposed along a first direction, that is, transversely disposed in the drawing, in this embodiment, the frame 1 includes two sets of transverse frames 11 extending along the first direction, longitudinal frames 12 with top surfaces lower than top surfaces of the transverse frames 11 are connected between two ends of the two transverse frames 11, a plurality of bases are uniformly disposed at bottoms of the two transverse frames 11,
The upper surface of the frame 1 is symmetrically provided with two groups of first frame guide rails 13 arranged along a first direction, the first frame guide rails 13 are arranged for being movably matched with the auxiliary workbench 3 and the movable workbench 4, the inner side walls of the frame 1 are matched and provided with fixed transmission parts 14 matched with transmission mechanisms in the auxiliary workbench 3 and the movable workbench 4, in the embodiment, the fixed transmission parts 14 adopt helical racks, the transmission mechanisms in the auxiliary workbench 3 and the movable workbench 4 are driving motors provided with helical gears, and the auxiliary workbench 3 and the movable workbench 4 are driven to reciprocate along the first direction through the driving motors, the helical gears and the helical racks;
In order to ensure that the movable workbench 4 effectively reciprocates and controllably moves on the frame 1, one end, far away from the fixed workbench 2, of the top of the transverse frame 11 provided with the diagonal rack is connected with a hard limit seat 15 provided with a polyurethane stop block;
the left end part of the top surface of the frame 1 is provided with a plurality of bases 16 which are used for being matched with the fixed workbench 2.
The fixed table 2 in the above description comprises a first fixed working part 21 which reciprocates in a first direction and a second direction to saw and cut a door pocket, a first main shaft part 22 which processes the door pocket in the first direction and the third direction is connected to the front end of the first fixed working part 21, a first table part 23 which moves in the third direction and the second direction and is used for clamping and positioning the processed door pocket is arranged on the right side of the first fixed working part 21, and a first conveying part 24 which receives and conveys the door pocket along the second direction is arranged on the right side of the first table part 23;
In one or more possible embodiments of the present utility model, a structure for sawing a first fixed working part 21 of a door pocket is disclosed, which comprises a fixed seat 211 arranged on the top surface of a frame 1 along a second direction, two groups of first fixed movable components 212 arranged along the second direction are arranged on the top surface of the fixed seat 211, a first fixed inclined rack 213 arranged on the top surface of the fixed seat 211 along the second direction is matched between the two groups of first fixed movable components 212, a moving seat plate 214 is arranged on the top of the two groups of first fixed movable components 212, two groups of second fixed movable components 215 arranged along the first direction are arranged on the top of the moving seat plate 214, a sawing component seat 216 is connected on the top of the second fixed movable components 215 in a matched manner, the moving seat plate 214 is connected with a first fixed driving component 217 which is vertically arranged and is matched and driven by the first fixed inclined rack 213, a second fixed driving component 218 is connected with the left side end of the moving seat plate 214, in this embodiment, the first fixed movable component 212 and the second movable component 215 is matched with a cylinder seat plate 216 by a speed reducing mechanism, a first piston and a cylinder seat plate are arranged on the end of the piston seat plate 216 in a reciprocating manner, and a cylinder seat plate is driven by a speed reducing mechanism is arranged on the end of the piston seat plate 216 in a reciprocating manner, and the piston seat plate is matched with the piston seat plate for the first fixed seat plate, and the piston is driven by a cylinder plate 216, i.e. in the X-axis, thereby effecting a positional movement of the sawing machine 219 in a first direction, a second direction;
In order to ensure that the door pocket is sawn and the subsequent processing of the door pocket after the sawing is finished, the sawing machine 219 is arranged on a sawing rotating seat 2110, the sawing rotating seat 2110 is connected with the sawing assembly seat 216 through a swinging shaft, a connecting part arranged at the rear end of the sawing rotating seat 2110 is connected with a reset cylinder 2111 obliquely arranged on the sawing assembly seat 216 through a fisheye joint, and the sawing machine 219 is driven to reset after the door pocket is processed by matching with the swinging shaft and the sawing rotating seat 2110 through the telescopic of the reset cylinder 2111, so that the subsequent jacking and carrying of the processing operation of the door pocket are facilitated;
In order to facilitate the collection of wood dust during sawing, the sawing rotary seat 2110 is provided with a saw blade upper dust hood 2193 which partly surrounds the saw blade 2192 and a saw blade lower dust hood 2194 which is positioned below the saw blade 2192, and the saw blade upper dust hood 2193 and the saw blade lower dust hood 2194 are respectively provided with a dust collection interface in a matching way for connecting a dust collection pipeline, so that the powder during sawing is sucked, and the processing environment is ensured;
When sawing the door pocket, can produce saw cut the waste material, need collect and carry saw cut the waste material, prevent to pile up the processing to the door pocket in one side, for this reason, be connected with on the removal bedplate 214 and be located saw cut stripper 2112 of rotary seat 2110 below, provided with a stripper 2112 structure in this embodiment, wherein, stripper 2112 is including the discharge bracket 21121 that cooperates with removal bedplate 214 and be connected, install first inclined plate 21122 on the slope holding surface of discharge bracket 21121, a plurality of limit cooperation of first inclined plate 21122 are provided with the striker plate that separates saw cut the waste material, and striker plate size sets up according to actual need to leave saw cut the breach of waste material roll-off first inclined plate 21122, in order to guarantee saw cut the waste material and all effectively slide out from stripper 2112 and fall to waste material conveying mechanism on, first inclined plate 21122's left rear is provided with first inclined plate 22 complex second inclined plate 21123 for saw cut the waste material can not pile up from the left rear side of first inclined plate 21122 effectively and unload from 2112.
In one or more possible embodiments of the present utility model, the front end of the first fixed working part 21 is connected with the first spindle part 22 for processing the door pocket in the first direction and the third direction, and the door pocket is trimmed by the first spindle part 22 after trimming the door pocket;
In this embodiment, the first spindle unit 22 includes a spindle fixing base 221 installed at the top of the sawing driving motor 2191, a spindle fixing plate 222 vertically disposed along a first direction is connected to the front end of the spindle fixing base 221, a spindle slide plate 223 is connected to the front end of the spindle fixing plate 222 through a first spindle moving component 229 disposed along the first direction, a first spindle driving component 224 driving the spindle slide plate 223 to reciprocate in the first direction is disposed at the front end of the spindle fixing plate 222, a spindle plate 225 is connected to the front end of the spindle slide plate 223 through a second spindle moving component 2210 disposed along a third direction, an air-cooled spindle driving motor 226 disposed along the third direction is connected to the spindle plate 225, a milling cutter 227 is connected to the output end of the air-cooled spindle driving motor 226, and a spindle driving cylinder 228 driving the spindle plate 225 to move in the third direction is connected to the top end of the spindle fixing plate 223 through a spindle cylinder seat, in this embodiment, the spindle driving component 224 and the spindle driving cylinder 228 are driven in a matching manner, the spindle driving motor 226 is driven, and the spindle sleeve is driven in the third direction, and the third direction is driven in a third direction, and the third direction is further driven to perform a three-dimensional state, and a three-dimensional door sleeve is finished by the third door sleeve is fixed in the second direction, and the third direction is matched with the third direction;
In this embodiment, the first spindle movable assembly 229 and the second spindle movable assembly 2210 are both structural assemblies of guide rail matching sliding blocks, and in combination with the drawing, the first spindle driving assembly 224 in this embodiment includes a spindle ac servo motor 2241 installed on the spindle fixing plate 222 through a spindle motor seat, the spindle ac servo motor 2241 is connected with a spindle 2242 in a matching manner, the other end of the spindle 2242 is movably connected with a spindle bearing seat 2243 installed on the spindle fixing plate 222, the spindle 2242 is connected with a spindle nut 2244 in a matching manner, the spindle nut 2244 is connected with a spindle nut seat 2245 installed on the rear end surface of the spindle sliding plate 223 in a matching manner, the spindle 2242 is driven by the spindle ac servo motor 2241 to drive the spindle nut 2244 to move in the first direction, so as to drive the spindle sliding plate 223 to move in the first direction through the spindle nut seat 2245 in a matching manner with the spindle driving cylinder 228, drive the air-cooled spindle driving motor 226 to drive the milling cutter 227, and polish the door pocket in the first direction and the third direction, so as to realize automatic control.
In one or more possible embodiments of the present utility model, the first table member 23 includes a vertical table 231 vertically installed at one side of the first fixed table member 21, a side pushing assembly seat 233 installed in the second direction is connected to the right side of the vertical table 231 through a first vertical working sliding assembly 232 installed in the third direction, a first table driving assembly 234 driving the side pushing assembly seat 233 to move in the third direction is provided at the right side lower part of the vertical table 231, a second working sliding assembly 235 installed in the second direction is provided at the top of the side pushing assembly seat 233, a side pushing driving assembly 236 driving the moving pressing assembly 237 installed at the second working sliding assembly 235 to move in the second direction is connected to the front end of the side pushing assembly seat 233, the upper part of the moving pressing assembly 237 extends into the vertical table 231 and is connected to a cylinder end 2312 mounted at the top of the cylinder end 2311, a compression plate 2312 is compressed and positioned at the top of the cylinder end 2311, and a compression plate 2312 is compressed and is compressed by a compression plate 2311 mounted at the top end of the cylinder end 2311, in this embodiment, in a state that the first pressing cylinder 239 protrudes from the lower position in a default state and is required to perform sawing processing on the door pocket, the first table driving assembly 234 stretches and contracts to achieve up-and-down movement of the side pushing assembly seat 233, so as to drive the movable pressing seat 237 to move up and down, and the side pushing driving assembly 236 stretches and stretches to drive the movable pressing seat 237 until the door pocket is pushed to the positioning pad 2314 to complete positioning action, and then the first movable pressing plate 2310 and the first fixed pressing plate 2313 can be respectively driven to clamp the door pocket by stretching and contracting of the first pressing cylinder 239 and the first rotary clamping cylinder 2312, and after the positioning and clamping are completed, the door pocket is subjected to sawing trimming processing by the first fixed working assembly 21;
In this embodiment, the first vertical working sliding component 232 and the second working sliding component 235 are both structural components of a sliding block matched with a guide rail, and in combination with the accompanying drawings, a side pushing pad 2371 is installed on the top of the moving pressing seat 237 opposite to the side surface of the positioning pad 2314, the door pocket frame to be processed is protected, the first moving pressing plate 2310 is an L-shaped structural component, and is disposed along two sides of the first moving pressing plate 2310 along a first direction and a second direction, the side edges disposed along the second direction are located between the side pushing pad and the positioning pad 2314, in order to prevent interference between the first moving pressing plate 2310 and the moving pressing seat 237, the extended optical axis of the first pressing cylinder 239 needs to be staggered with the side pushing pad and is in a front side position, as shown in the drawings, in this embodiment, the first table driving component 234 adopts an SC40 cylinder TR, the side pushing driving component 236 adopts an SC32 long cylinder, the first rotary clamping cylinder 2312 adopts a QCKR cylinder, the first pressing cylinder 239 adopts a 25 cylinder, and the first fixed pressing plate 2313 defaults to be disposed along the first direction, and the door pocket is not clamped by the two sides of the whole, and the door pocket frame is more firmly moved in a rapid and the whole, and the door pocket frame is not clamped and moved in a rapid and is set.
In one or more possible embodiments of the present utility model, the first conveying member 24 includes a conveying installation seat 241 installed at the front end of the fixing seat 211, the conveying installation seat 241 is connected with a conveying support 242 extending along the second direction, two ends of a side surface of the conveying support 242, which is close to the auxiliary workbench 3, are provided with a first synchronizing wheel 243 and a second synchronizing wheel 244, a synchronous belt 245 is sleeved between the first synchronizing wheel 243 and the second synchronizing wheel 244 in a matched manner, and a right-angle speed reducing motor 246 matched with the first synchronizing wheel 243 is installed at the front end of a side surface of the conveying support 242, which is far from the auxiliary workbench 3, for driving the synchronous belt 245, so as to realize conveying of the door pocket. In order to drive the conveying mechanism arranged on the conveying support 242 to lift so as to receive the conveying door pocket, the conveying installation seat 241 is in sliding fit with the conveying support, and the conveying installation seat 241 is provided with a conveying lifting motor 247 for lifting and falling the conveying support 242.
In the utility model, the auxiliary workbench 3 is arranged at the top of the frame 1 and can move back and forth along the first direction, and comprises an auxiliary side pushing component 31 for pushing the door pocket laterally along the second direction, one end of the auxiliary side pushing component 31 is connected with an electric rubber covered roller component 32 arranged along the second direction, one side of the electric rubber covered roller component 32 is connected with an auxiliary pressing wheel limiting component 33 for limiting the pressing material of the door pocket in a matched manner, and the door pocket is received through the auxiliary workbench 3 and is matched for positioning and clamping;
Specifically, in one or more possible embodiments of the present utility model, in order to enable the auxiliary table 3 to reciprocate along the first direction, in combination with the fixed transmission member 14 disposed on the inner side wall of the frame 1, that is, to cooperate with the rack used for fixing the transmission member 14, the auxiliary table 3 includes an auxiliary seat 34 movably disposed on the top of the frame 1, the auxiliary seat 34 is disposed along the second direction, two ends of the bottom of the auxiliary seat 34 are respectively disposed with an auxiliary slider 35 that cooperates with the first frame rail 13 disposed along the first direction on the top of the frame 1, a driving board 36 is disposed at the bottom of the auxiliary seat 34, and an auxiliary driving assembly 37 that cooperates with the fixed transmission member 14 is mounted on the driving board 36, in this embodiment, the auxiliary driving assembly 37 includes an ac servo motor, a speed reducer, and a bevel gear, and the specific connection is conventional, which is not described in this embodiment;
An auxiliary assembly seat 38 is arranged at the front end of the top of the auxiliary assembly seat 34, an auxiliary side pushing component 31 is arranged at the front end surface of the auxiliary assembly seat 38, the auxiliary side pushing component 31 comprises a cylinder mounting plate 311 connected with the auxiliary assembly seat 38, a vertical auxiliary cylinder 312 stretching in a third direction is arranged on the cylinder mounting plate 311, an auxiliary side pushing cylinder seat 313 is connected to the stretching end of the vertical auxiliary cylinder 312, a longitudinal auxiliary cylinder 314 arranged along a second direction is connected to the auxiliary side pushing cylinder seat 313, an auxiliary roller bracket 315 is arranged at the top of the auxiliary side pushing cylinder seat 313, a structural member connected with the tail of the longitudinal auxiliary cylinder 314 is arranged at the front end of the auxiliary roller bracket 315, and a plurality of groups of screw rubber bearings 316 uniformly arranged along the second direction are arranged on the auxiliary roller bracket 315 to realize bearing of a door pocket and facilitate the feeding of the door pocket;
The top of auxiliary assembly seat 38 has set up the electronic cover gum roller part 32 that distributes along the second direction, electronic cover gum roller part 32 is including a plurality of sets of cover gum rollers 321 that distribute along the second direction, and the both ends of each cover gum roller 321 are connected with the auxiliary roller seat 322 cooperation that sets up in auxiliary assembly seat 38 top respectively, and the top of auxiliary roller seat 322 that is located the rear side position is provided with the rubber pinch roller subassembly 323 that carries out the location to the door pocket, is convenient for carry out the removal processing to the door pocket to effective location.
In order to realize effective clamping of the auxiliary workbench 3 and the door pocket, an auxiliary clamping cylinder 381 is arranged at the rear end of the auxiliary assembly seat 38 through a cylinder mounting plate 311, an auxiliary rubber wheel 383 is connected to the top of the auxiliary clamping cylinder 381 through an auxiliary pressing wheel seat 382, and clamping of the door pocket is realized through expansion and contraction of the auxiliary clamping cylinder 381.
In the utility model, the movable workbench 4 is arranged at one end of the top of the frame 1 and can reciprocate along a first direction, and comprises a second fixed working part 41 which reciprocates along the first direction and the second direction and performs sawing processing on the door pocket, the front end of the second fixed working part 41 is connected with a second main shaft part 42 which performs processing on the door pocket along the first direction and the third direction, the left side part of the fixed working part is provided with a second workbench part 43 which moves along the third direction and is used for clamping and positioning the processing door pocket, the left side part of the first workbench part 23 is provided with a second conveying part 44 which receives and conveys the door pocket along the second direction, the structures of the second fixed working part 41, the second workbench part 43 and the second conveying part 44 are mirror images of the reference surface arranged on the frame 1 along the second direction, based on the above description, the structure of the second fixed working member 41, the second working table member 43 and the second conveying member 44 is not described any more in this embodiment, only the structure of the power driving member for realizing the reciprocating movement of the movable working table 4 on the frame 1 along the first direction is described, the movable working table 4 includes a movable seat (i.e. the fixed seat 211 in the fixed working table 2), the two ends of the lower surface of the movable seat are respectively provided with a movable sliding block matched with the first frame rail 13 arranged along the first direction at the top of the frame 1, the bottom of the movable seat is provided with a movable driving auxiliary plate, the movable driving auxiliary plate is provided with a movable driving assembly matched with the fixed transmission member 14, and in this embodiment, the movable driving assembly includes an ac servo motor, the speed reducer and the bevel gear are specifically connected in a conventional manner, and are not described in the embodiment.
Through the above description, the specific structure of the sizing saw for door pocket processing and the specific working principle of corresponding parts are disclosed, but some structures disclosed in the accompanying drawings are not described, such as a control cabinet device which is arranged on one side of a frame 1 and is used for controlling all pneumatic electric devices, such as all diffuse reflection photoelectric sensors which are arranged in all devices, such as all transfer structures which are used for controlling dust collection pipeline guiding, such as a fixed workbench 2 and a movable workbench 4 which are mirror image parts, have consistent functions, the utility model is used for explaining the fixed workbench 2 and an auxiliary workbench 3, and the like, and does not prevent the implementation of the utility model, in the specific implementation process, the utility model conveys the whole unprocessed door pocket to the door pocket sizing saw through the fixed workbench by a pipeline, when the diffuse reflection photoelectric sensor on the movable workbench (4) detects a door pocket field, the auxiliary workbench (3) moves from right to left to a fixed position to receive the door pocket, simultaneously, the first rotary clamping device (2312) of the fixed workbench (2) and the movable workbench (4) and the auxiliary workbench (3) stretch out of the auxiliary workbench (3) after the auxiliary workbench (3) is contacted by a certain time, the auxiliary workbench is clamped by a cylinder clamping program, then the clamped door pocket is dragged from right to left to the track setting and positioning of the length of the door pocket customized by a customer, and the auxiliary workbench is linked at the moment so that the auxiliary workbench (3) moves to the middle position of the fixed workbench (2) and the movable workbench (4);
After the auxiliary workbench (3) is in place, the positioning and clamping devices of the fixed workbench (2), the auxiliary workbench (3) and the movable workbench (4) are linked, the action of the movable workbench (4) is consistent with the action of the fixed workbench (2), the positioning and clamping actions are completed on the door pocket, the positioning and clamping actions of the incoming door pocket plate are completed, the trimming can be performed on saw teeth on the fixed workbench (2) and the movable workbench (4) in a linked manner, the trimming is performed through the first main shaft part (22), after the trimming is completed, the saw blade (2192) is returned to the original position, then the clamping plate on the door pocket and the cylinder correspondingly positioned by retracting are released, the second fixed driving assembly (218) is linked after the trimming is completed, the finished door pocket is jacked up and processed by the conveying belt of the linked conveying assembly, finished door pocket products are taken out and manually collected, and the work flow completed by the door pocket sizing saw is finished.
The device provided by the utility model has the advantages that the occupied space is more saved, a hidden structure is adopted, the interference can be effectively reduced, the structure is stable, the reaction is quick, the double-side opposite clamping material is firmer, the pushing force bearing surface is enlarged, the structure is more stable in operation, the lateral displacement is not easy to occur, the door pocket is accurately machined, the device is suitable for door pocket plates of various types, the yield of finished products is high, the machining efficiency is improved, and the safety of machining personnel is ensured.
The disclosed embodiments fall within the scope of the appended claims, and are intended to be illustrative of the scope of the utility model as defined by the claims, which should not be construed as limiting the scope of the claims.

Claims (7)

1.一种用于门套加工的定尺锯,其特征在于:包括有机架(1),以及依次设于机架(1)上的固定工作台(2)、辅助工作台(3)、移动工作台(4),所述固定工作台(2)装设于机架(1)一端,移动工作台(4)活动装设于机架(1)另一端并沿第一方向于机架(1)上往复移动工作,所述辅助工作台(3)活动装设于机架(1)上并位于固定工作台(2)与移动工作台(4)之间,辅助工作台(3)沿第一方向往复移动工作。1. A sizing saw for door frame processing, characterized in that it comprises a frame (1), and a fixed workbench (2), an auxiliary workbench (3), and a movable workbench (4) sequentially arranged on the frame (1), wherein the fixed workbench (2) is mounted on one end of the frame (1), the movable workbench (4) is movably mounted on the other end of the frame (1) and reciprocates along a first direction on the frame (1), and the auxiliary workbench (3) is movably mounted on the frame (1) and is located between the fixed workbench (2) and the movable workbench (4), and the auxiliary workbench (3) reciprocates along the first direction. 2.根据权利要求1所述的一种用于门套加工的定尺锯,其特征在于:所述固定工作台(2)固定装设于机架(1)的一端,包括有在第一方向、第二方向往复移动对门套进行锯切加工的第一固定工作部件(21),第一固定工作部件(21)的前端连接有在第一方向、第三方向对门套进行加工的第一主轴部件(22),所述第一固定工作部件(21)的右侧部装设有在第三方向、第二方向上移动并用于对加工门套进行夹紧定位的第一工作台部件(23),所述第一工作台部件(23)的右侧装设有沿第二方向承接并输送门套的第一输送部件(24)。2. A sizing saw for door frame processing according to claim 1, characterized in that: the fixed workbench (2) is fixedly mounted on one end of the frame (1), and includes a first fixed working component (21) that reciprocates in the first direction and the second direction to saw the door frame, the front end of the first fixed working component (21) is connected to a first spindle component (22) that processes the door frame in the first direction and the third direction, the right side of the first fixed working component (21) is equipped with a first workbench component (23) that moves in the third direction and the second direction and is used to clamp and position the processed door frame, and the right side of the first workbench component (23) is equipped with a first conveying component (24) that receives and conveys the door frame along the second direction. 3.根据权利要求2所述的一种用于门套加工的定尺锯,其特征在于:所述第一固定工作部件(21)包括有沿第二方向设于机架(1)顶面的固定座(211),所述固定座(211)的顶面设有两组沿第二方向设置的第一固定活动组件(212),两组第一固定活动组件(212)之间配合设有沿第二方向设置于固定座(211)顶面的第一固定斜齿条(213),两所述第一固定活动组件(212)的顶部设置有移动座板(214),所述移动座板(214)的顶部设置有两组沿第一方向设置的第二固定活动组件(215),所述第二固定活动组件(215)的顶部配合连接有锯切组件座(216),所述移动座板(214)连接有竖直设置并与第一固定斜齿条(213)配合传动的第一固定驱动组件(217),所述移动座板(214)的左侧端连接有驱动锯切组件座(216)在第一方向移动的第二固定驱动组件(218);所述锯切组件座(216)的前端连接有锯切机(219),所述锯切机(219)装设于锯切旋转座(2110)上,所述锯切旋转座(2110)通过摆轴与锯切组件座(216)连接,所述锯切旋转座(2110)的后端所设置连接部通过鱼眼接头与倾斜设置于锯切组件座(216)上的复位气缸(2111)连接。3. A sizing saw for door frame processing according to claim 2, characterized in that: the first fixed working component (21) includes a fixed seat (211) arranged on the top surface of the frame (1) along the second direction, the top surface of the fixed seat (211) is provided with two groups of first fixed movable components (212) arranged along the second direction, the two groups of first fixed movable components (212) are matched with a first fixed oblique rack (213) arranged on the top surface of the fixed seat (211) along the second direction, the top of the two first fixed movable components (212) is provided with a movable seat plate (214), the top of the movable seat plate (214) is provided with two groups of second fixed movable components (215) arranged along the first direction, the top of the second fixed movable component (215) is matched with the first fixed movable component (213) and the second fixed movable component (213) is matched with the first fixed movable component (213). The movable seat plate (214) is connected to a first fixed driving assembly (217) vertically arranged and cooperating with a first fixed bevel rack (213) for transmission, and the left end of the movable seat plate (214) is connected to a second fixed driving assembly (218) for driving the sawing assembly seat (216) to move in a first direction; the front end of the sawing assembly seat (216) is connected to a sawing machine (219), and the sawing machine (219) is installed on a sawing rotating seat (2110); the sawing rotating seat (2110) is connected to the sawing assembly seat (216) through a swing shaft, and the connecting portion provided at the rear end of the sawing rotating seat (2110) is connected to a reset cylinder (2111) obliquely arranged on the sawing assembly seat (216) through a fisheye joint. 4.根据权利要求2所述的一种用于门套加工的定尺锯,其特征在于:所述第一主轴部件(22)包括有装设于锯切驱动电机(2191)顶部的主轴固定座(221),所述主轴固定座(221)的前端连接有沿第一方向竖直设置的主轴固定板(222),所述主轴固定板(222)的前端通过沿第一方向设置的第一主轴活动组件(229)连接有主轴滑板(223),所述主轴固定板(222)的前端设置有带动主轴滑板(223)在第一方向往复移动的第一主轴驱动组件(224),所述主轴滑板(223)的前端通过沿第三方向设置的第二主轴活动组件(2210)连接有主轴板(225),所述主轴板(225)上连接有沿第三方向设置的风冷主轴驱动电机(226),所述风冷主轴驱动电机(226)的输出端部连接有铣刀(227),所述主轴滑板(223)的顶端通过主轴气缸座连接有驱动主轴板(225)在第三方向移动的主轴驱动气缸(228)。4. A sizing saw for door casing processing according to claim 2, characterized in that: the first spindle component (22) includes a spindle fixing seat (221) installed on the top of the sawing drive motor (2191), the front end of the spindle fixing seat (221) is connected to a spindle fixing plate (222) vertically arranged along the first direction, the front end of the spindle fixing plate (222) is connected to a spindle slide (223) through a first spindle movable component (229) arranged along the first direction, and the front end of the spindle fixing plate (222) is provided with a spindle slide (223) that drives the spindle slide (223). A first spindle drive assembly (224) reciprocates in a first direction, the front end of the spindle slide (223) is connected to a spindle plate (225) via a second spindle movable assembly (2210) arranged along a third direction, the spindle plate (225) is connected to an air-cooled spindle drive motor (226) arranged along the third direction, the output end of the air-cooled spindle drive motor (226) is connected to a milling cutter (227), and the top end of the spindle slide (223) is connected to a spindle drive cylinder (228) for driving the spindle plate (225) to move in the third direction via a spindle cylinder seat. 5.根据权利要求2所述的一种用于门套加工的定尺锯,其特征在于:所述第一工作台部件(23)包括有竖直装设于第一固定工作部件(21)一侧的竖直工作台(231),所述竖直工作台(231)的右侧面通过沿第三方向设置的第一竖直工作滑动组件(232)连接有沿第二方向设置的侧推组件座(233),所述竖直工作台(231)的右侧面下部设置驱动侧推组件座(233)在第三方向移动的第一工作台驱动组件(234),所述侧推组件座(233)的顶部设置有沿第二方向设置的第二工作滑动组件(235),所述侧推组件座(233)的前端连接有驱动装设于第二工作滑动组件(235)上的移动压料座(237)在第二方向上移动的侧推驱动部件(236),所述移动压料座(237)的上部伸入竖直工作台(231)的顶面区域并于装设于竖直工作台(231)顶部的工作台垫板(238)相接,所述移动压料座(237)的右侧部安装有第一压紧气缸(239),第一压紧气缸(239)默认状态为伸出状态,在需对门套进行压紧时进行收缩,所述第一压紧气缸(239)的顶部连接有位于工作台垫板(238)上方的第一移动压板(2310),所述竖直工作台(231)的后侧面上端连接有定位压料座(2311),所述定位压料座(2311)上装设有竖直向上伸缩设置的第一回转夹紧气缸(2312),所述第一回转夹紧气缸(2312)的伸缩端顶部连接有第一固定压板(2313),所述定位压料座(2311)的前侧面上端部设置有与工作台垫板(238)配合的定位垫板(2314)。5. A sizing saw for door casing processing according to claim 2, characterized in that: the first working table component (23) includes a vertical working table (231) vertically installed on one side of the first fixed working component (21), the right side of the vertical working table (231) is connected to a side pushing component seat (233) arranged in the second direction through a first vertical working sliding component (232) arranged along the third direction, a first working table driving component (234) for driving the side pushing component seat (233) to move in the third direction is provided at the lower part of the right side of the vertical working table (231), a second working sliding component (235) arranged in the second direction is provided on the top of the side pushing component seat (233), a side pushing driving component (236) for driving a movable pressing seat (237) installed on the second working sliding component (235) to move in the second direction is connected to the front end of the side pushing component seat (233) The movable pressing seat (237) is provided with a first pressing cylinder (239) on the right side thereof. The first pressing cylinder (239) is in an extended state by default and is retracted when the door cover needs to be pressed. The top of the first pressing cylinder (239) is connected to a first movable pressing plate (2310) located above the workbench pad (238). The upper end of the rear side surface of the vertical workbench (231) is connected to a positioning pressing seat (2311), and a first rotary clamping cylinder (2312) is installed on the positioning pressing seat (2311) and is telescopically arranged vertically upward. The top of the telescopic end of the first rotary clamping cylinder (2312) is connected to a first fixed pressing plate (2313), and the upper end of the front side surface of the positioning pressing seat (2311) is provided with a positioning pad (2314) that cooperates with the workbench pad (238). 6.根据权利要求1所述的一种用于门套加工的定尺锯,其特征在于:所述辅助工作台(3)包括有活动设置于机架(1)顶部的辅助座(34),所述辅助座(34)沿第二方向设置,且辅助座(34)的底部两端分别设置有与机架(1)顶部所沿第一方向设置的第一机架导轨(13)配合的辅助滑块(35),所述辅助座(34)的底部装设有驱动板(36),所述驱动板(36)上安装有与固定传动件(14)配合的辅助驱动组件(37),所述辅助工作台(3)装设于机架(1)顶部并可沿第一方向往复移动,所述辅助座(34)上装设有沿第二方向对门套进行侧推的辅助侧推部件(31),辅助侧推部件(31)一端连接有沿第二方向设置的电动套胶滚筒部件(32),所述电动套胶滚筒部件(32)一侧配合连接有用于对门套进行压料限位的辅助压轮限位部件(33)。6. A sizing saw for door cover processing according to claim 1, characterized in that: the auxiliary workbench (3) includes an auxiliary seat (34) movably arranged on the top of the frame (1), the auxiliary seat (34) is arranged along the second direction, and the two ends of the bottom of the auxiliary seat (34) are respectively provided with auxiliary slides (35) that cooperate with the first frame guide rail (13) arranged along the first direction of the top of the frame (1), and the bottom of the auxiliary seat (34) is equipped with a driving plate (36), and the driving plate (36) is equipped with An auxiliary drive assembly (37) cooperates with the fixed transmission member (14); the auxiliary workbench (3) is mounted on the top of the frame (1) and can reciprocate along the first direction; an auxiliary side-pushing component (31) for pushing the door cover along the second direction is mounted on the auxiliary seat (34); one end of the auxiliary side-pushing component (31) is connected to an electric rubber roller component (32) arranged along the second direction; one side of the electric rubber roller component (32) is cooperatively connected to an auxiliary pressure wheel limiting component (33) for limiting the door cover by pressing the material. 7.根据权利要求1所述的一种用于门套加工的定尺锯,其特征在于:所述移动工作台(4)装设于机架(1)顶部一端并可沿第一方向往复移动,包括有在第一方向、第二方向往复移动对门套进行锯切加工的第二固定工作部件(41),第二固定工作部件(41)的前端连接有在第一方向、第三方向对门套进行加工的第二主轴部件(42),所述第二固定工作部件(41)的左侧部装设有在第三方向、第二方向上移动并用于对加工门套进行夹紧定位的第二工作台部件(43),还包括装设于第一工作台部件(23)的左侧并沿第二方向承接并输送门套的第二输送部件(44),所述第二固定工作部件(41)、第二工作台部件(43)、第二输送部件(44)与固定工作台(2)中第一固定工作部件(21)、第二工作台部件(43)、第二输送部件(44)的结构关于机架(1)在沿第二方向设立的基准面镜像设置。7. A fixed-length saw for door frame processing according to claim 1, characterized in that: the movable workbench (4) is installed at one end of the top of the frame (1) and can move back and forth in the first direction, including a second fixed working component (41) that moves back and forth in the first direction and the second direction to saw the door frame, the front end of the second fixed working component (41) is connected to a second spindle component (42) that processes the door frame in the first direction and the third direction, the left side of the second fixed working component (41) is equipped with a second workbench component (43) that moves in the third direction and the second direction and is used to clamp and position the processed door frame, and also includes a second conveying component (44) installed on the left side of the first workbench component (23) and receives and conveys the door frame in the second direction, the structure of the second fixed working component (41), the second workbench component (43), the second conveying component (44) and the first fixed working component (21), the second workbench component (43), the second conveying component (44) in the fixed workbench (2) are mirror-imaged with respect to a reference plane established along the second direction of the frame (1).
CN202422384268.1U 2024-09-29 2024-09-29 Fixed-length saw for door pocket processing Active CN223251901U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119238661A (en) * 2024-09-29 2025-01-03 合肥金雕数控设备有限公司 Door cover sizing saw and door cover sawing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119238661A (en) * 2024-09-29 2025-01-03 合肥金雕数控设备有限公司 Door cover sizing saw and door cover sawing method

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