CN223246436U - Automatic production line for motor rotor - Google Patents
Automatic production line for motor rotorInfo
- Publication number
- CN223246436U CN223246436U CN202422071022.9U CN202422071022U CN223246436U CN 223246436 U CN223246436 U CN 223246436U CN 202422071022 U CN202422071022 U CN 202422071022U CN 223246436 U CN223246436 U CN 223246436U
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- rotor
- line
- feeding
- plate
- chain plate
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Abstract
The utility model discloses an automatic production line of a motor rotor, wherein a feeding device is used for feeding the rotor and detecting the front and the back of the rotor, a material moving device is used for clamping and overturning the rotor jacked by a jacking mechanism, an angle adjusting device horizontally rotates the rotor, a chain plate conveying line comprises a chain plate line, a bearing plate and a positioning tool, the chain plate line is arranged on a machine table and extends along the machining direction, a plurality of bearing plates are fixed on the chain plate line and used for bearing the rotor, the positioning tool is used for positioning the rotor at a machining station, a pressurizing height measuring device and a marking device are respectively used for pressurizing height measurement and laser marking of the rotor fed to the machining station through the chain plate conveying line, and a blanking unit is used for moving the rotor from the chain plate line to a blanking line. The utility model can improve the feeding efficiency and feeding precision of the rotor in the feeding process and the feeding efficiency and feeding precision of the rotor when moving between the processing stations, thereby improving the processing precision of the rotor by each processing device.
Description
Technical Field
The utility model relates to the technical field of electronic rotor processing devices, in particular to an automatic production line of a motor rotor.
Background
The automatic production degree of the rotor core of the new energy motor is lower, the high-speed matching automatic production cannot be completed by automatically butting the punching machine, namely the problems that the automatic production degree is lower, the integrated detection function is few, the beat is slow, the production efficiency is low, the process data can not be traced and the like can occur in the processing process of the rotor in the prior processing technology.
In order to improve the automatic processing level of a rotor, in stator and rotor production equipment for a new energy automobile driving motor with the application number 201822098400.7, the stator and rotor production equipment for the new energy automobile driving motor is disclosed, the rotor and rotor production equipment for the new energy automobile driving motor is characterized in that the rotor and rotor production equipment for the new energy automobile driving motor is provided with the automatic processing level, the rotor and rotor production equipment for the new energy automobile driving motor is provided with a rotor manual packaging table, an anion high-pressure cleaning device, a rotor laser marking device, a rotor measuring device, a rotor waste frame, a rotor punch discharge chain plate, a stator post-welding inspection device, a stator pressurizing height measuring device, a stator post-welding inspection device, a stator carrying truss, a stator welding seam cleaning device, a stator laser marking device, a rotor inspection device, a stator manual packaging table and a stator waste machine, and the production efficiency and on-line inspection qualification rate of the rotor can be improved, but the rotor state is not detected and adjusted in the feeding process of the rotor, and the matching of a plurality of material moving devices among the processing stations after feeding is poor in serial connection, so that a large space is needed for realizing the multifunctional processing equipment.
Disclosure of utility model
The utility model aims to provide an automatic production line for a motor rotor, which can improve the feeding efficiency and feeding precision of the rotor in the feeding process and the feeding efficiency and feeding precision of the rotor when moving among processing stations, thereby improving the processing precision of each processing device on the rotor.
In order to achieve the aim, the utility model adopts the technical scheme that the motor rotor automatic production line comprises a machine table and:
At least one set up in the processing unit on the board, processing unit includes:
The feeding device comprises a feeding line, a jacking mechanism and a first camera, wherein the jacking mechanism is arranged below the feeding line and can upwards penetrate through the feeding line to jack up the rotor, the first camera is used for photographing and detecting the front side and the back side of the rotor,
The material moving device is arranged at the side of the feeding device and used for clamping and overturning the rotor jacked up by the jacking mechanism,
The angle adjusting device is arranged at the side of the feeding device and horizontally rotates the rotor fed from the feeding device through the material moving device,
The chain plate conveying line comprises a chain plate line, a bearing plate and a positioning tool, wherein the chain plate line is arranged on a machine table and extends along the machining direction, a plurality of bearing plates are fixed on the chain plate line and used for bearing rotors fed from an angle adjusting device through a material moving device, the positioning tool is used for positioning the rotors at a machining station,
The pressurizing height measuring device and the marking device are sequentially arranged on the machine table and are respectively used for pressurizing height measurement and laser marking on the rotor fed to the processing station of the machine table through the chain plate conveying line,
A blanking line for blanking the processed rotor;
And the blanking unit is arranged on the machine table and used for moving the product from the chain plate line to the blanking line.
As further optimization, the feeding line is further provided with a height limiting mechanism, the height limiting mechanism comprises a lifting adjusting plate and a height limiting plate, and the height limiting plate is arranged on the lifting adjusting plate and located above the feeding line, so that a rotor with the height exceeding the height can be prevented from feeding on the feeding line.
As further optimization, the tail end of the feeding line is provided with a baffle block.
As further optimization, the material moving device comprises a moving module and a material moving tool, wherein the material moving tool is arranged at the output end of the moving module and used for clamping and overturning the rotor.
As a further optimization, move material frock includes connecting plate, centre gripping cylinder, revolving cylinder and splint, the connecting plate set up in remove the output of module, the centre gripping cylinder set up in on the connecting plate, a pair of revolving cylinder sets up respectively in the output of centre gripping cylinder, and its output is equipped with the splint that are used for pressing from both sides tight rotor, realizes the centre gripping and the upset to the rotor through the collaborative action of centre gripping cylinder and revolving cylinder.
As further optimization, the clamping plates are sponge plates with adsorption holes, and the damage to the side wall of the rotor can be avoided by the flexible material.
As a further optimization, the angle adjusting device comprises a supporting table, an adjusting mechanism and a second camera for detecting the angle of the rotor, wherein the adjusting mechanism is arranged below the supporting table, can penetrate through the supporting table upwards to jack up, and horizontally rotates the rotor.
As further optimization, the positioning tool comprises a supporting module, a lower pressing cylinder and a pressing plate, wherein the supporting module is arranged at the lower end of the chain plate line and is driven to jack up the bearing plate, the lower pressing cylinder is arranged on the machine table, and the pressing plate is arranged at the output end of the lower pressing cylinder and is driven to press the bearing plate.
As further optimization, the motor rotor production line further comprises a cleaning device and a detection device which are sequentially arranged at the rear end of the marking device, multiple-working-procedure processing of the rotor can be realized, the steps of replacing a machine table and the like are avoided, and the processing efficiency is improved.
As further optimization, the number of the processing units is two, and the two processing units are arranged on the machine table side by side, so that the processing efficiency can be improved.
Compared with the prior art, the utility model has the following beneficial effects:
1. The feeding device, the material moving device and the angle adjusting device are matched to carry out front and back detection and adjustment and angle detection and adjustment on the rotor, and the front and back adjustment is completed by overturning the rotor in the material moving process, so that the feeding efficiency and the feeding precision of the rotor in the feeding process are improved, and the rotor is convenient to accurately process in the subsequent process;
2. The chain plate conveying line is connected with a plurality of processing stations (a pressurizing height measuring device, a marking device and the like) in series, so that the stability and the accuracy of feeding the rotor to each processing station can be ensured, the feeding efficiency and the feeding accuracy of the rotor in the processing process are ensured by the chain plate conveying line, and the rotor can be accurately processed conveniently;
3. The pressurizing height measuring device, the marking device, the cleaning device, the detecting device and the like are connected in series at the side of the chain plate conveying line, so that multiple working procedures of the rotor can be realized, and the working efficiency of the rotor is improved.
Drawings
Fig. 1 is a structural diagram of the present utility model.
Fig. 2 is a structural view of the present utility model with the housing removed.
Fig. 3 is an enlarged view at a in fig. 2.
Fig. 4 is a top view of the present utility model.
Fig. 5 is a structural diagram of the material transferring tool of the present utility model.
Fig. 6 is a structural view of the link plate conveyor line of the present utility model.
Detailed Description
The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
As shown in fig. 1 to 6, an automatic production line for motor rotors comprises a machine 1, a processing unit 2 and a discharging unit 3 which are arranged in a shell 11 on the machine 1, wherein the two processing units 2 arranged side by side can process simultaneously to improve production efficiency, the processing unit 2 comprises a feeding device 21, a material shifting device 22, an angle adjusting device 23, a chain plate conveying line 24, a pressurizing height measuring device 25, a marking device 26 and a discharging line 27, the feeding device 21 comprises a feeding line 211, a first camera 212 and a lifting mechanism 213, the lifting mechanism 213 is arranged below the feeding line 211 and can lift the rotor 100 upwards through the feeding line 211, the first camera 212 is used for photographing and detecting the front and the back of the rotor 100, the material shifting device 22 is arranged beside the feeding device 21 and used for clamping the rotor 100 lifted by the lifting mechanism 213, and the front and the back of the rotor 100 can be adjusted by a turnover action when the front and the back of the rotor 100 is in a moment, the angle adjusting device 23 is arranged at the side of the feeding device 22, horizontally rotates the rotor 100 fed from the feeding device 21 by the feeding device 22, then the feeding device 22 moves the rotor 100 again and then is placed at the beginning end of the chain plate conveying line 24, the chain plate conveying line 24 comprises a chain plate line 241, a bearing plate 242 and a positioning tool, the chain plate line 241 is arranged on the machine table 1 and extends along the processing direction, a plurality of bearing plates 242 are fixed on the chain plate line 241 and are used for carrying the rotor 100 fed from the angle adjusting device 23 by the feeding device 22 and circularly feeding, the positioning tool can position the rotor at a position where the rotor needs to be processed to ensure the accuracy and stability of the position of the rotor, the pressurizing height measuring device 25 and the marking device 26 are sequentially arranged on the machine table 1 and are respectively used for pressurizing height measurement and laser marking of the rotor fed to the processing position by the chain plate conveying line 24, the blanking line 27 in each processing unit 2 cooperates with the blanking unit 3 for blanking the processed rotor, and the blanking unit 3 may use a combination of conventional triaxial moving mechanism and clamping mechanism for clamping the product from the end of the link plate line 24 and then transferring the product onto the blanking line 27.
In the present utility model, when the rotor 100 is fed from the feeding line 211 to the end of the rotor 100, the jacking mechanism 213 jacks up the rotor 100 to separate from the feeding line 211, the first camera 212 recognizes the state of the rotor 100, if the front and back sides of the rotor 100 are correct, the material moving device 22 clamps the rotor 100 and then moves the rotor to the angle adjusting device 23 directly, if the front and back sides of the rotor 100 are wrong, the material moving device 22 clamps the rotor 100 and then moves the rotor to the angle adjusting device 23 after turning over the rotor 100, so that the rotor 100 is placed on the angle adjusting device 23 in a uniform state, and the angle adjusting device 23 ensures that the state of the rotor is consistent in a horizontal rotation manner, specifically: the angle adjusting device is provided with a supporting table, an adjusting mechanism and a second camera for detecting the angle of the rotor, the adjusting mechanism is arranged below the supporting table, when the rotor 100 fed by the material moving device 22 is placed on the supporting table, the second camera photographs the state of the rotor 100, if the rotor 100 deviates in angle, the adjusting mechanism upwards penetrates through the supporting table to jack up the rotor 100 and drive the rotor 100 to rotate in the horizontal plane by a corresponding angle so as to ensure the accurate state of the rotor 100, after the adjustment, the rotor 100 is clamped by the material moving device 22 and fed onto the bearing plate 242 on the link plate conveyor line 24, the bearing plate 242 is driven by the link plate line 241 to move to the processing station of the pressurizing height measuring device 25, the positioning fixture performs pressurizing height measuring treatment on the rotor 100 by the bearing plate 242 after the positioning fixture is positioned, the bearing plate 242 is driven by the link plate line 241 to move to the processing station of the marking device 26 after the processing is finished, the other positioning fixture performs marking treatment on the rotor 100 after the positioning of the bearing plate 242, after the machining station finishes machining, the carrying plate 242 is driven by the chain plate line 241 to move to the next machining station, so that the machined rotor is positioned on the carrying plate 242, the rotor 100 is moved to the blanking line 27 through the blanking unit 3 after being positioned by the positioning tool, and the rotor 100 is blanked from the machining unit 2.
The utility model carries out front and back detection and adjustment, angle detection and adjustment on the rotor 100 through the matching of the feeding device 21, the material moving device 22 and the angle adjustment device 23, realizes the front and back adjustment of the rotor when the rotor is turned over in the material moving process, ensures that the rotor enters the processing procedure in a correct state, improves the feeding efficiency of the rotor 100 in the feeding process, ensures the feeding precision, and facilitates the accurate processing of the rotor in the subsequent procedure, and a plurality of processing stations (a pressurizing height measuring device 25, a marking device 26 and the like) are connected in series through the arrangement of the chain plate conveying line 24 instead of the devices such as a mechanical arm and the like to transfer and position the rotor one by one, thereby ensuring the stability and the accuracy of the rotor 100 when the rotor is fed to each processing station, ensuring the feeding efficiency and the feeding precision of the rotor 100 in the processing process, and facilitating the accurate processing of the rotor.
As further shown in fig. 3, the height limiting mechanism 214 is further disposed on the feeding line 211, the height limiting mechanism 214 includes a lifting adjusting plate 2141 and a height limiting plate 2142, the lifting adjusting plate 2141 is disposed on the machine table 1, the height limiting plate 2142 is disposed on the lifting adjusting plate 2141 and above the feeding line 211, and the distance between the bottom end of the height limiting plate 2142 and the feeding line 211 can be limited by adjusting the position of the height limiting plate 2142 on the lifting adjusting plate 2141, so that the product exceeding the height (the number of silicon steel sheets is greater than the required number and the height of the product does not meet the standard) cannot pass through, in addition, a stop block 215 is disposed at the end of the feeding line 211, the stop block 215 is used for blocking the rotor 100, and then the lifting mechanism 213 is used for lifting the product.
For the specific structure of the material transferring device 22, it includes a moving module and a material transferring tool 221, the moving module may be a conventional two-axis or three-axis moving mechanism, and the material transferring tool 221 is disposed at an output end of the moving module for clamping and turning the rotor 100. Referring to fig. 5, the material transferring tool 221 includes a connection plate 2211, a clamping cylinder 2212, a rotating cylinder 2213 and a clamping plate 2214, where the connection plate 2211 is disposed at an output end of the moving module, the clamping cylinder 2212 has a pair of symmetrical positioning plates on the connection plate 2211, the pair of rotating cylinders 2213 are respectively disposed at output ends of the clamping cylinder 2212, and the output end of the rotating cylinder 2213 is provided with a clamping plate 2214 for clamping the rotor, the rotating cylinder 2213 is driven by the pair of clamping cylinders 2212, and the clamping plate 2214 located on the rotating cylinder 2213 clamps a side wall of the rotor 100, and the rotating cylinder 2213 drives the clamping plate 2214 and the rotor 100 to turn over to realize a function of adjusting front and back of the rotor. It should be noted that, the lower portion of the connection plate 2211 has at least a relief groove or a relief hole 2210 to enable the turning space of the rotor 100.
Preferably, the clamping plate 2214 can be selected as a sponge plate with adsorption holes, so that damage to the outer wall of the rotor 100 can be avoided, the sponge plate can be connected with an external air source to form negative pressure for adsorbing the rotor 100 to a certain extent, and the stability of clamping the rotor 100 is ensured through clamping and adsorption.
In addition, the angle adjusting device 23 may be configured with a multifunctional structure, such as a corresponding weighing device and a supporting table, or a rotor is weighed by connecting with an adjusting mechanism.
As shown in fig. 6, the positioning tool located beside the chain plate line 241 has a specific structure that the positioning tool comprises a supporting module 2431, a lower pressing cylinder 2432 and a pressing plate 2433, wherein the supporting module 2431 has a lifting function, is arranged at the lower end of the chain plate line 241 and is driven to jack up the bearing plate 242, the lower pressing cylinder 2432 is arranged on the machine table 1, and the pressing plate 2433 is arranged at the output end of the lower pressing cylinder 2422 and is driven to press up the bearing plate 242 by the supporting module, so that the positions of the bearing plate 242 and the rotor 100 can be ensured to be accurate.
In addition, the motor rotor production line further comprises a cleaning device 28 and a detection device 29 which are sequentially arranged at the rear end of the marking device 26, a positioning tool matched with a chain plate line 241 is also arranged at the two processing stations on the machine table 1, an ion air bar, compressed air and a dust collector are arranged in the cleaning device 28, a booster pump and a gas storage tank are arranged, the rotor 100 rotates when the ion air is sprayed, a structure of blowing up and sucking down is adopted, a protective cover is further arranged at the processing stations to prevent blown dust from overflowing, the detection device 29 photographs through a CCD camera to detect burrs in a magnetic steel groove of the rotor 100, and efficient processing of the rotor can be realized by connecting the pressurizing height measuring device 25, the marking device 26, the cleaning device 28 and the detection device 29 in series.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.
Claims (10)
1. The utility model provides an automatic production line of motor rotor, includes the board, its characterized in that still includes:
At least one set up in the processing unit on the board, processing unit includes:
The feeding device comprises a feeding line, a jacking mechanism and a first camera, wherein the jacking mechanism is arranged below the feeding line and can upwards penetrate through the feeding line to jack up the rotor, the first camera is used for photographing and detecting the front side and the back side of the rotor,
The material moving device is arranged at the side of the feeding device and used for clamping and overturning the rotor jacked up by the jacking mechanism,
The angle adjusting device is arranged at the side of the feeding device and horizontally rotates the rotor fed from the feeding device through the material moving device,
The chain plate conveying line comprises a chain plate line, a bearing plate and a positioning tool, wherein the chain plate line is arranged on a machine table and extends along the machining direction, a plurality of bearing plates are fixed on the chain plate line and used for bearing rotors fed from an angle adjusting device through a material moving device, the positioning tool is used for positioning the rotors at a machining station,
The pressurizing height measuring device and the marking device are sequentially arranged on the machine table and are respectively used for pressurizing height measurement and laser marking on the rotor fed to the processing station of the machine table through the chain plate conveying line,
A blanking line for blanking the processed rotor;
And the blanking unit is arranged on the machine table and used for moving the product from the chain plate line to the blanking line.
2. The automatic production line of motor rotors according to claim 1, wherein the feeding line is further provided with a height limiting mechanism, the height limiting mechanism comprises a lifting adjusting plate and a height limiting plate, and the height limiting plate is arranged on the lifting adjusting plate and is located above the feeding line.
3. The automatic production line for motor rotors according to claim 1 or 2, wherein a stopper block is provided at a terminal end of the feeding line.
4. The automatic production line of motor rotors according to claim 1, wherein the material moving device comprises a moving module and a material moving tool, and the material moving tool is arranged at an output end of the moving module for clamping and overturning the rotors.
5. The automatic production line of motor rotors according to claim 4, wherein the material moving tool comprises a connecting plate, a clamping cylinder, a rotating cylinder and clamping plates, the connecting plate is arranged at the output end of the moving module, the clamping cylinder is arranged on the connecting plate, a pair of rotating cylinders are respectively arranged at the output ends of the clamping cylinders, and the clamping plates for clamping the rotors are arranged at the output ends of the rotating cylinders.
6. The automatic motor rotor production line according to claim 5, wherein the clamping plate is a sponge plate having adsorption holes.
7. The automatic motor rotor production line according to claim 1, wherein the angle adjusting device comprises a supporting table, an adjusting mechanism and a second camera for detecting the angle of the rotor, and the adjusting mechanism is arranged below the supporting table, can penetrate upwards through the supporting table to jack up and horizontally rotate the rotor.
8. The automatic production line of motor rotors according to claim 1, wherein the positioning fixture comprises a supporting module, a lower pressing cylinder and a pressing plate, the supporting module is arranged at the lower end of the chain plate line and driven to jack up the bearing plate, the lower pressing cylinder is arranged on a machine table, and the pressing plate is arranged at the output end of the lower pressing cylinder and driven to press the bearing plate.
9. The automatic production line of motor rotors according to claim 1, further comprising a cleaning device and a detecting device sequentially arranged at the rear end of the marking device.
10. The automatic production line for motor rotors according to claim 1 or 9, wherein the number of the processing units is two, and two processing units are arranged on the machine in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422071022.9U CN223246436U (en) | 2024-08-26 | 2024-08-26 | Automatic production line for motor rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422071022.9U CN223246436U (en) | 2024-08-26 | 2024-08-26 | Automatic production line for motor rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223246436U true CN223246436U (en) | 2025-08-19 |
Family
ID=96717124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422071022.9U Active CN223246436U (en) | 2024-08-26 | 2024-08-26 | Automatic production line for motor rotor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223246436U (en) |
-
2024
- 2024-08-26 CN CN202422071022.9U patent/CN223246436U/en active Active
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