Sugarcane ridge breaking stubble cutting machine with stubble cutting cutterhead capable of imitating terrain floating
Technical Field
The utility model relates to an agricultural machine for managing sugarcane perennial roots, in particular to a sugarcane ridge-breaking stubble-leveling machine with stubble-leveling cutterhead capable of floating in a terrain-like manner, and belongs to the technical field of agricultural mechanical equipment.
Background
The sugarcane perennial root refers to a sugarcane stump remained in a sugarcane field after the last year of sugarcane harvest, and can sprout again to soil and grow into sugarcane plants in the next year after proper agricultural management. The perennial root of the sugarcane can be generally used for 2-3 years and can be as long as 4-5 years, so that the sugarcane grown from the perennial root of the sugarcane accounts for more than 2/3 of the planting area of the sugarcane. However, after the sugarcane is harvested, especially manually, the perennial root of the sugarcane remained in the sugarcane field is always higher than the ground, if the stubble cutting, ridge breaking and root loosening, base fertilizer application, soil covering film covering and other treatments are not performed, the sugarcane stubble on the ground can rapidly germinate and grow at a high position, the root is not well covered with soil and nourished with fertilizer, and the sugarcane seedlings can die or can not thrive in the later stage due to insufficient nutrients in the growth process, so that the yield of the sugarcane is seriously affected. Therefore, after sugarcane harvest, agricultural management of sugarcane perennial roots is required in time.
The method is characterized in that the sugarcane is planted in the hilly and hilly fields in the south of China, the sugarcane field is mostly hilly and sloping fields, the existing sugarcane perennial stubble leveling equipment on the market is generally hung and driven by a tractor, the cutting depth of the stubble leveling device is generally controlled by hydraulic lifting adjustment and depth limiting wheels, the depth limiting wheels are firstly lifted to a high enough position, then the stubble leveling cutter disc is adjusted to a preset cutting depth by the hydraulic lifting device of the tractor in an operation state according to the requirement, at the moment, the operation is stopped, the cutting cutter tip is kept at the preset depth position for entering soil, and the depth limiting wheels are fixed after being lowered to be contacted with the ground, so that stubble leveling operation with set depth is realized. The stubble cutting depth control mode cannot be adjusted in a self-adaptive mode according to fluctuation of terrains, only manual adjustment can be adopted, the phenomenon that sugarcane perennial roots are damaged due to too deep penetration of a cutter head into soil can occur when the hillside terrains work, and the phenomenon that the stubble cutting depth is insufficient to cause the sugarcane to remain too long can occur when the hillside terrains work. Once the depth limiting wheel is adjusted and fixed, the cutter disc can be limited at a certain cutting depth, and the depth limiting wheel has a good depth limiting effect on a flat sugarcane field, but does not have a constant soil-entering cutting depth effect on a fluctuation sugarcane field. Therefore, the stubble cutting cutterhead of the existing sugarcane perennial root stubble cutting equipment cannot well adapt to the stubble cutting operation requirements of the sugarcane with fluctuation and change in the cutting depth. In addition, the existing stubble cutting cutterhead is driven to rotate by adopting a hydraulic motor, a corresponding hydraulic control system is needed to be provided for the stubble cutting cutterhead, the structure is complex, and the maintenance is not convenient enough.
Disclosure of utility model
The utility model aims to provide a sugarcane ridge-breaking stubble-leveling machine with a stubble-leveling cutter capable of floating in a terrain, the stubble-leveling cutter can be adaptively and floatingly adjusted according to fluctuation of the terrain of a sugarcane field, so that a better stubble-leveling effect is achieved, and the stubble-leveling cutter is driven by adopting purely mechanical chain transmission, so that the stubble-leveling machine is high in transmission efficiency, simple in structure and convenient to maintain.
The specific technical scheme of the utility model is as follows:
a stubble leveling cutter head can imitate a topography floating sugarcane ridge-breaking stubble leveling machine is provided with a frame, a stubble leveling device is arranged at a position, which is close to the lower end of the frame, a rotary tillage device is arranged behind the stubble leveling device in a erected mode, a depth limiting wheel is arranged at a position, which is centered on the left side and the right side and is positioned between the stubble leveling device and the rotary tillage device, of the frame through a middle wheel frame extending downwards, a main transmission shaft is arranged at a position, which is centered on the left side and the right side, of the front end of the frame above the stubble leveling device, a universal coupling is connected to the front end of the main transmission shaft, and power is transmitted to the stubble leveling device and the rotary tillage device through the main transmission shaft after the power output by a PTO of a matched tractor is received by the universal coupling.
The stubble leveling device is characterized in that an auxiliary frame is arranged below the front end of the frame, the upper end of the auxiliary frame is in sliding connection with a sliding bearing correspondingly arranged on the frame through a sliding guide post, the auxiliary frame can move up and down relative to the frame, the lower end of the middle part of the auxiliary frame is fixedly connected with left and right symmetrically arranged transmission gearboxes, each transmission gearbox is provided with a backward extending input shaft and a downward extending output shaft, the output ends of the two transmission gearboxes are respectively connected with a stubble leveling cutter disc, the main transmission shaft simultaneously drives the input shafts of the two transmission gearboxes to rotate through a chain transmission assembly with an elastic tensioning structure, the output shafts of the two transmission gearboxes drive the two stubble leveling cutter discs to rotate, the left end and the right end of the auxiliary frame are respectively provided with a left copying wheel and a right copying wheel through front wheel frames which extend downwards in a forward and downward inclination mode, the upper ends of the front wheel frames are hinged on the auxiliary frame, the front ends of the left front wheel frames and the right front wheel frames are respectively provided with elastic wheel frame pushing mechanisms which enable the front wheel frames to swing down in a backward mode, and the elastic wheel frames are pushed by the elastic pushing mechanisms to elastically push the front wheels to keep the front frames to elastically push against the bottom surfaces of a furrow, thereby realizing the copying of the stubble leveling cutter discs.
The stubble leveling device of the sugarcane ridge-breaking stubble leveling machine drives the auxiliary frame and the stubble leveling cutter disc to correspondingly float up and down by arranging the stubble leveling cutter disc capable of floating up and down along with the auxiliary frame and by using the profiling wheel according to fluctuation of the ridge ditch bottom, the stubble leveling cutter disc can be well kept at a certain cutting depth position no matter the stubble leveling cutter disc works in terrains such as flat ground, uphill or downhill, and the phenomenon that the sugarcane dormitory root is damaged due to too deep penetration of a cutting blade caused by uphill or too high leaving of the cutting blade from the ground caused by downhill can not occur. In addition, the stubble cutting cutterhead of the sugarcane ridge-cutting stubble-cutting machine is driven by adopting purely mechanical chain transmission, and is provided with an elastic tensioning structure to enable a chain to be tensioned all the time, so that the requirement of floating up and down of the stubble cutting cutterhead can be well met, and the stubble cutting machine is higher in transmission efficiency than a conventional hydraulic motor type driving machine, and has the advantages of being simple in structure, low in cost, convenient to assemble and disassemble, convenient to maintain and the like.
Drawings
Fig. 1 is a schematic perspective view of a sugarcane ridge breaking stubble leveling machine.
Fig. 2 is a right side schematic view of the sugarcane ridge breaking stubble leveling machine.
Fig. 3 is a schematic perspective view of a stubble leveling device of the sugarcane ridge-breaking stubble leveling machine.
Fig. 4 is a rear side schematic view of the stubble leveling device of the sugarcane ridge-breaking stubble leveling machine.
FIG. 5 is a schematic diagram of the positions of a depth stop wheel, a stubble leveling cutter head and a profiling wheel of the sugarcane ridge-breaking stubble leveling machine when the sugarcane ridge-breaking stubble leveling machine works on a flat ground.
FIG. 6 is a schematic diagram of the positions of the depth limiting wheel, stubble cutting disc and profiling wheel when the sugarcane ridge breaking stubble leveling machine works on an uphill terrain.
Fig. 7 is a schematic diagram of the positions of the depth limiting wheel, stubble cutting disc and profiling wheel of the sugarcane ridge breaking stubble cutter when the sugarcane ridge breaking stubble cutter works on downhill terrains.
In the drawing, 1-frame, 1.1-sliding bearing, 1.2-hinged support, 1.3-upper hanging lug, 1.4-lower hanging lug, 2-stubble leveling device, 3-rotary tillage device, 4-middle wheel carrier, 5-depth limiting wheel, 6-main transmission shaft, 7-universal coupling, 8-auxiliary frame, 8.1-sliding guide post, 9-transmission gear box, 10-stubble leveling cutter head, 11-front wheel carrier, 12-profiling wheel, 13-driving sprocket, 14-driven sprocket, 15-chain ring, 16-guiding sprocket, 17-tensioning sprocket, 18-swing arm, 19-tension spring, 20-ejector rod, 21-support arm, 22-sliding sleeve, 23-adjusting spring, 24-fertilizer application device, 25-earthing covering film device, 26-transmission box, 27-mounting seat and 28-drip irrigation pipe laying device.
Detailed Description
The utility model is further described below with reference to the accompanying drawings. In the description of the present utility model, the terms "front", "rear", "left" and "right" are defined based on the forward facing perspective of the tractor driver at the front end of the present sugarcane ridge-breaking stubble cutter during operation.
As shown in fig. 1-4, the sugarcane ridge-breaking stubble-leveling machine is provided with a frame 1, a stubble-leveling device 2 is erected at the position, which is lower than the front end of the frame 1, a rotary tillage device 3 is erected behind the stubble-leveling device 2 on the frame 1, a depth-limiting wheel 5 is erected at the position, which is centered on the left and right and is positioned between the stubble-leveling device 2 and the rotary tillage device 3, of the frame 1 through a middle wheel frame 4 which extends downwards, a main transmission shaft 6 is arranged at the position, which is centered on the left and right, of the front end of the frame 1 above the stubble-leveling device 2, the front end of the main transmission shaft 6 is connected with a universal coupling 7, and the power is transmitted to the stubble-leveling device 2 and the rotary tillage device 3 through the main transmission shaft 6 after the power output by a PTO of a matched tractor is received by the universal coupling 7.
The stubble leveling device 2 is characterized in that an auxiliary frame 8 is arranged below the front end of the frame 1, the upper end of the auxiliary frame 8 is in sliding connection with a sliding bearing 1.1 which is correspondingly arranged on the frame 1 through a sliding guide pillar 8.1, the auxiliary frame 8 can move up and down relative to the frame 1, the lower end of the middle part of the auxiliary frame 8 is fixedly connected with a left driving gear box 9 and a right driving gear box 9 which are symmetrically arranged, the driving gear box 9 is provided with an input shaft which extends backwards and an output shaft which extends downwards, the output ends of the two driving gear boxes 9 are respectively connected with a stubble leveling cutter disc 10, the main driving shaft 6 simultaneously drives the input shafts of the two driving gear boxes 9 to rotate through a set of chain transmission assembly with an elastic tensioning structure, the left end and the right end of the auxiliary frame 8 are respectively provided with a left copying wheel 12 and a right copying wheel 11 which extend downwards in an inclined manner, the upper ends of the front wheel boxes 11 are hinged on the auxiliary frame 8, the auxiliary frame 8 is respectively provided with a front end of the left copying wheel 11 and the front wheel frames 11, and the front end of the two copying wheel frames 11 are respectively pushed by a set of chain transmission assembly with an elastic tensioning mechanism which enables the front wheel frames 11 to be pushed down on the bottom surface of a sugarcane cutter disc 12 to be elastically pushed against the ground by the copying mechanism, and thus the elastic stubble leveling cutter disc 12 is realized.
Further, the chain transmission assembly is provided with a driving sprocket 13 fixedly connected to the main transmission shaft 6, two driven sprockets 14 respectively fixedly connected to the input shafts of the two transmission gearboxes 9 below the driving sprocket 13, a chain ring 15 encircling the peripheries of the driving sprocket 13 and the two driven sprockets 14 and forming engagement, and a guide sprocket 16 fixedly arranged on the auxiliary frame 8 and positioned between the two driven sprockets 14 and engaged with the chain ring 15 from the outer side, the elastic tensioning structure is provided with a left tensioning sprocket 17 and a right tensioning sprocket 17 respectively engaged with the chain ring 15 from the outer sides of the left side and the right side and tensioning the chain ring 15, the two tensioning sprockets 17 are respectively arranged at the upper ends of two swing arms 18 which form splayed arrangement, a tension spring 19 is arranged between the upper ends of the two swing arms 18 for transverse elastic pulling, and the lower ends of the two swing arms 18 are respectively hinged on hinge seats 1.2 correspondingly arranged on the frame 1.
Further, the chain drive assembly may be replaced with a belt drive assembly.
Further, the left and right ends of the auxiliary frame 8 are provided with mounting seats 27 capable of moving left and right along the auxiliary frame 8 and locking, the mounting seats 27 are fixed on the auxiliary frame 8 through U-shaped screws, the upper ends of the front wheel frames 11 on the left and right sides are respectively hinged on the mounting seats 27 on the left and right ends of the auxiliary frame, and the elastic pushing mechanisms on the left and right sides are correspondingly erected on the left and right mounting seats 27. The distance between the left profiling wheel 12 and the right profiling wheel 12 can be changed by adjusting the positions of the left mounting seat 27 and the right mounting seat 27 on the auxiliary frame 8 so as to be matched with the distance between furrows on two sides of a sugarcane ridge. Furthermore, the elastic pushing mechanism is provided with a push rod 20 which is inclined forwards, the lower end of the push rod 10 is hinged on the front wheel frame 11, a support arm 21 which extends forwards is fixedly arranged above the front wheel frame 11, the front end of the support arm 21 is hinged with a sliding sleeve 22, an upper nut is arranged for locking after the upper end of the push rod 10 slides through the sliding sleeve 22, the push rod 20 is sleeved on a rod body below the sliding sleeve 22 and provided with an adjusting spring 23, and the lower nut is used for pushing the adjusting spring 23, so that elastic pushing for enabling the front wheel frame 11 to swing backwards is realized.
Further, the stubble cutter head 10 is provided with a planar disc cutter frame, and a group of cutting blades which radially extend and can adjust the extending length are fixedly arranged on the cutter frame.
Further, the fertilizing device 24 is further erected above the rotary tillage device 3 on the frame 1, the earthing and covering device 25 and the drip irrigation pipe laying device 28 are further erected behind the rotary tillage device 3 on the rear end of the frame 1, and therefore the operation of stubble leveling, ridge breaking and root loosening, base fertilizer application, earthing and covering and drip irrigation pipe laying can be simultaneously completed on the dormitory roots of the sugarcane through the operation of the sugarcane ridge breaking and stubble leveling machine.
Further, the main transmission shaft 6 transmits power to the rotary tillage cutter of the rotary tillage device through the transmission case 26 and drives the rotary tillage cutter to rotate.
Further, an upper hanging lug 1.3 extending forward is arranged at the front end of the frame 1 at the position right above the universal coupler 7, a lower hanging lug 1.4 extending forward is respectively arranged at the left and right sides right below the universal coupler 7 at the front end of the frame 1, and the upper hanging lug 1.3 and the two lower hanging lugs 1.4 are arranged in a delta shape and are both used for being connected with a matched tractor in a hanging mode.
When the sugarcane ridge-breaking stubble-leveling machine is used, the whole machine is firstly hung behind a matched tractor through the upper hanging lugs 1.3 and the lower hanging lugs 1.4, the front end of the universal shaft coupler 7 is connected to a PTO power output interface of the tractor, and the matched tractor pulls the machine to walk on the sugarcane land and provides driving power for the stubble-leveling device 2 and the rotary tillage device 3 of the machine.
As shown in fig. 5-7, when the sugarcane stubble-cutting machine is used for cutting the perennial root of sugarcane, the tractor wheel walks at the bottom of a furrow, the depth limiting wheel 5 walks at the top of the furrow, the profiling wheel 12 of the stubble cutting device 2 walks at the bottom of the furrow and profiles the walking surface under the pushing of the elastic pushing mechanism, and the profiling wheel 12 drives the stubble cutting cutterhead 10 to correspondingly float up and down according to the fluctuation of the bottom of the furrow. When the stubble leveling device works on the land, as no obvious fluctuation change exists in the furrows, no obvious up-and-down motion action exists in the profiling wheel 12, no obvious up-and-down floating of the stubble leveling device 2 occurs, and the cutting blades on the stubble leveling cutter head 10 are kept on the top surface of the ridge or at a certain soil penetration depth position. When the profile modeling wheel 12 keeps pressing at the bottom of a furrow during the operation of an uphill terrain, the front wheel frame 11 is lifted along with the profile modeling wheel 12 to drive the auxiliary frame 8 components including the stubble cutting cutterhead 10 to be lifted, so that the cutting blade on the stubble cutting cutterhead 10 is still well kept at the top surface of the furrow or at a certain soil penetration depth position. When the stubble leveling cutter head 10 works on downhill terrains, the whole auxiliary frame 8 assembly comprising the stubble leveling cutter head 10 and the front wheel frame 11 moves downwards under the action of dead weight until the profiling wheel 12 keeps pressing on the bottom of a furrow, so that the stubble leveling cutter head 10 is also in linkage along with the reduction of the topography, and the cutting blade on the stubble leveling cutter head 10 is still well kept on the top surface of the furrow or at a certain soil penetration depth position. Therefore, the cutting blade on the stubble leveling cutter head 10 can be well kept at the top surface position of the ridge or at a certain soil penetration depth no matter walking in the terrains of the flat land, the ascending slope or the descending slope, and the phenomenon that the perennial root of the sugarcane is damaged due to the too deep soil penetration of the cutting blade caused by the ascending slope or the stubble of the sugarcane is too long due to the too high distance of the cutting blade from the ground caused by the descending slope can be avoided.
Therefore, the stubble cutter head 10 of the sugarcane perennial root stubble cutter head can effectively solve the problem that the stubble cutter head 10 of the existing sugarcane perennial root stubble cutter can not adaptively adjust the cutting depth well when working on uphill and downhill terrains by virtue of the design of the stubble cutter head capable of imitating the terrain float.
The above-described drawings illustrate only typical embodiments of the utility model and are therefore not to be considered limiting of its scope, for the utility model may admit to other equally effective alternatives and modifications, without departing from the spirit and principles of the utility model.