Forming device of combined material automotive decoration spare
Technical Field
The application relates to the technical field of automobile ornament manufacturing, in particular to a forming device of a composite material automobile ornament.
Background
With the development of the automobile industry towards light weight and environmental protection, the composite material gradually becomes one of important choices of automobile ornaments due to the excellent performance, however, in the actual production process of the automobile ornaments made of the composite material, the problems of unstable molding quality, low production efficiency and the like always plagues manufacturers, and in the prior art, the processing of the automobile ornaments by using different dies according to different shapes is the most reliable scheme after the integration of the prior art, and meanwhile, the automobile ornaments made of the composite material are widely used.
According to an automotive interior spare hot briquetting device disclosed in chinese patent publication No. CN220242202U, the on-line screen storage device comprises a base, the top fixed mounting of base has the box, both ends all fixed mounting have the fixed block about the box back, through setting up lower mould, threaded rod and jet-propelled pipe, after automotive interior spare hot briquetting, because servo motor's operation this moment, make the threaded rod drive the automotive interior spare raw materials of another lower mould inside through the connecting block and carry out hot working, and make automotive interior spare after hot briquetting remove the jet-propelled pipe below, then because the operation of air-cooler, thereby make the extraction pipe extract external gas and convert into the cold air current, and then make the cold air current pass through bifurcation pipe and jet-propelled pipe blowout in proper order and cool down automotive interior spare after the hot briquetting, so reciprocating operation makes the device can alternately cool off automotive interior spare.
The patent has the defects that the automobile ornament after hot press forming is subjected to cooling treatment and shaping in the actual use process, and the upper forming die and the lower forming die are required to be always in a pressed state in the cooling and shaping process, so that the shape is prevented from being changed due to expansion caused by heat and contraction caused by cold, the scheme that the ornament is moved out to the other side for cooling after hot press forming clearly has the problem that the shape is changed during cooling and contraction, the integral quality is influenced, the actual use is compared with a chicken rib, and the upper forming die and the lower forming die cannot be conveniently positioned when the upper forming die and the lower forming die are required to be replaced, so that the positions of the upper forming die and the lower forming die are corresponding, and the upper forming die and the lower forming die are required to be manually adjusted, so that the composite automobile ornament forming device is provided for solving the problems.
Disclosure of utility model
Aiming at the defects of the prior art, the application provides a forming device for a composite material automobile ornament, which has the advantages of further improving the overall working efficiency and the like, and solves the defects that the prior hot press forming device cannot conveniently position an upper forming die and a lower forming die in the actual use process, so that the actual working efficiency is affected to a certain extent.
In order to achieve the aim, the application provides the technical scheme that the forming device of the composite automobile ornament comprises a processing machine box, wherein a power assembly is arranged at the top of the processing machine box, a die assembly is arranged at the top of the processing machine box, and a lower die is detachably connected to the top of the processing machine box;
The die assembly comprises a fixing plate, two sliding rails fixedly mounted at the bottom of the fixing plate, an adjusting block which is connected between the outer sides of the two sliding rails in a sliding mode, two trapezoid grooves formed in the bottom of the adjusting block, trapezoid blocks which are inserted into and connected with the inner sides of the trapezoid grooves in a sliding mode, a mounting plate which is fixed between the bottoms of the trapezoid blocks, a plurality of positioning plates which are fixed at the top of the mounting plate, an upper die which is fixedly mounted at the bottom of the mounting plate, two symmetrical plates which are fixed at the bottom of the fixing plate and are positioned above the mounting plate, a screw rod which is connected between two opposite sides of the symmetrical plates in a rotating mode through a bearing, a servo motor which is fixedly mounted on the front side of the symmetrical plates, four laser sensors which are fixedly mounted at the bottom of the mounting plate, four shielding plates which are fixed at the outer sides of the lower die, through holes formed in the tops of the shielding plates, and four receiving plates which are fixedly mounted at the outer sides of the lower die.
Through adopting above-mentioned technical scheme, can let holistic work efficiency obtain further promotion, through carrying out the location adjustment that can be relaxed after letting upper and lower forming die change to can also promote the holistic efficiency of operation when having saved staff's adjustment time.
Further, the power assembly comprises four upright posts fixed at the top of the processing machine box, a top plate fixed between the top of the four upright posts, a hydraulic cylinder fixedly installed at the top of the top plate, two linear sliding cylinders fixed at the top of the top plate, and a sliding rod penetrating through and connected to the inner side of the linear sliding cylinders in a sliding manner.
By adopting the technical scheme, stable pressing power can be provided.
Further, the output shaft of pneumatic cylinder runs through the top of roof and with the top fixed connection of fixed plate, the bottom of slide bar runs through the bottom of corresponding sharp slide cylinder and the top of roof in proper order and with the top fixed connection of fixed plate, the top of sharp slide cylinder is the opening setting.
Through adopting above-mentioned technical scheme for the fixed plate can be driven by the pneumatic cylinder and carry out normal reciprocates under the slip spacing effect between two slide bars and the straight line slide cylinder.
Further, the heating mechanism is integrally arranged in the upper die, the position of the upper die corresponds to that of the lower die, and the appearance of the upper die is matched with the inner side of the lower die.
Through adopting above-mentioned technical scheme, can heat prefabricated combined material through last mould, and then can finalize the design to prefabricated combined material through the pressfitting effect between last mould and the lower mould.
Further, a cooling mechanism positioned on one side of the back surface of the lower die is fixedly arranged at the top of the processing machine box, and two sliding grooves respectively used for inserting and sliding connection of the two sliding rails are formed in the top of the adjusting block.
Through adopting above-mentioned technical scheme for cooling mechanism can cool down the cooling to the lower mould, makes the slide rail play the effect that slides and support to the adjusting piece through the spout.
Further, the front face of the trapezoid groove is provided with an opening, and the adjusting block is located between the opposite sides of the two symmetrical plates.
By adopting the technical scheme, the trapezoid blocks can normally enter.
Further, the front face of the adjusting block is provided with an internal threaded hole for the screw rod to penetrate through and be in threaded connection, and an output shaft of the servo motor penetrates through the front face of the front face symmetrical plate and is fixedly connected with one end of the front face of the screw rod.
By adopting the technical scheme, the servo motor can drive the screw rod to rotate.
Further, the four laser sensors are respectively located at four corners of the bottom of the mounting plate, the four shielding sheets respectively correspond to the positions of the four laser sensors, the receiving plate is located below the corresponding shielding sheet and is shielded by the corresponding shielding sheet, and the emitting ends of the laser sensors correspond to the positions of the corresponding through holes.
By adopting the technical scheme, the laser emitted by the emitting end of the laser sensor can be transmitted to the receiving plate only through the through hole, so that the adjustment precision is improved, and the accurate and effective adjustment work is convenient.
Compared with the prior art, the technical scheme of the application has the following beneficial effects:
this forming device of combined material automotive part uses through the cooperation between power pack and mould subassembly and the lower mould at processing machine case top, can let holistic work efficiency obtain further promotion, through carrying out the location adjustment that can be relaxed after letting upper and lower forming die change to can also promote the holistic efficiency of operation when having saved staff's adjustment time, thereby let holistic work efficiency can obtain certain promotion, and simplified operating personnel's working strength and technological threshold, the cooperation between the structure can be more practical effective, thereby greatly promoted automotive part forming device's practicality.
Drawings
FIG. 1 is a schematic diagram of the structure of the present application;
FIG. 2 is a schematic front view of the structure of FIG. 1 of the present application;
FIG. 3 is a schematic cross-sectional view of the attachment structure of the fixing plate of FIG. 1, which is a structural view of the present application;
Fig. 4 is a schematic perspective view of a connection structure of a shielding plate in the structure of the present application.
In the figure, 1, a processing machine box, 200, a power assembly, 201, a column, 202, a top plate, 203, a hydraulic cylinder, 204, a linear slide cylinder, 205, a slide bar, 300, a die assembly, 301, a fixed plate, 302, a slide rail, 303, an adjusting block, 304, a trapezoid groove, 305, a trapezoid block, 306, a mounting plate, 307, a positioning plate, 308, an upper die, 309, a symmetrical plate, 310, a screw rod, 311, a servo motor, 312, a laser sensor, 313, a shielding plate, 314, a through hole, 315, a receiving plate and 4, a lower die.
Detailed Description
The technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present application are included in the protection scope of the present application.
Referring to fig. 1 to 4, the application provides a technical scheme that the molding device for the composite automobile ornament comprises a processing machine case 1, wherein a power component 200 is arranged at the top of the processing machine case 1, a die component 300 is arranged at the top of the processing machine case 1, a lower die 4 is detachably connected to the top of the processing machine case 1, the overall working efficiency can be further improved through the matched use between the power component 200 at the top of the processing machine case 1 and the die component 300 and the lower die 4, and the positioning adjustment can be easily performed after the upper molding die and the lower molding die are replaced, so that the overall working efficiency can be improved to a certain extent while the adjusting time of staff is saved, the working strength and the technical threshold of operators are simplified, the matched use between structures can be more practical and effective, and the practicability of the automobile ornament molding device is greatly improved.
The mold assembly 300 in this embodiment is a structure for press molding a composite automotive trim and facilitating the replacement and adjustment of the upper and lower molding dies.
As shown in fig. 2, 3 and 4, the mold assembly 300 includes a fixing plate 301, two slide rails 302 fixedly installed at the bottom of the fixing plate 301, an adjusting block 303 slidably connected between the outer sides of the two slide rails 302, two trapezoidal grooves 304 opened at the bottom of the adjusting block 303, a trapezoidal block 305 inserted and slidably connected inside the trapezoidal grooves 304, a mounting plate 306 fixed between the bottoms of the two trapezoidal blocks 305, a plurality of positioning plates 307 fixed at the top of the mounting plate 306, an upper mold 308 fixedly installed at the bottom of the mounting plate 306, two symmetrical plates 309 fixed at the bottom of the fixing plate 301 and positioned above the mounting plate 306, a screw 310 rotatably connected between opposite sides of the two symmetrical plates 309 through bearings, a servo motor 311 fixedly installed at the front side of the front symmetrical plates 309, four laser sensors 312 fixedly installed at the bottom of the mounting plate 306, four shielding pieces 313 fixed at the outer sides of the lower mold 4, through holes 314 opened at the top of the shielding pieces 313, and four receiving plates 315 fixedly installed at the outer sides of the lower mold 4.
It should be noted that, the heating mechanism is installed in the inner integration of the upper die 308, the position of the upper die 308 corresponds to the position of the lower die 4, and the shape of the upper die 308 is matched with the inner side of the lower die 4, the heating mechanism may be an electric heating pipe, and the prefabricated composite material may be heated by the upper die 308, and then may be shaped by the pressing action between the upper die 308 and the lower die 4, and the top of the processing machine case 1 is fixedly installed with the cooling mechanism located on one side of the back of the lower die 4, so that the cooling mechanism may cool the lower die 4, and the cooling mechanism may be an industrial cooling wind power transmission device such as an air cooler.
In addition, two sliding grooves for inserting and sliding connection of the two sliding rails 302 are respectively formed in the top of the adjusting block 303, the left side and the right side of the sliding rail 302 are concave, the sliding rail 302 can slide and support the adjusting block 303 through the sliding grooves, the front surface of the trapezoid groove 304 is provided with an opening, the trapezoid block 305 can enter normally, the adjusting block 303 is located between the opposite sides of the two symmetrical plates 309, an internal threaded hole for the screw rod 310 to penetrate through and be in threaded connection is formed in the front surface of the adjusting block 303, an output shaft of the servo motor 311 penetrates through the front surface of the front symmetrical plate 309 and is fixedly connected with one end of the front surface of the screw rod 310, the servo motor 311 can drive the screw rod 310 to rotate, and then the adjusting block 303 is driven to perform position adjustment through threaded connection matching between the screw rod 310 and the internal threaded hole.
Meanwhile, the four laser sensors 312 are respectively located at four corners of the bottom of the mounting plate 306, the four shielding plates 313 are respectively corresponding to the positions of the four laser sensors 312, the receiving plate 315 is located below the corresponding shielding plates 313 and is shielded by the corresponding shielding plates 313, specifically, the area of the shielding plates 313 is larger than that of the receiving plate 315, so that the top of the receiving plate 315 can be shielded, the emitting end of the laser sensor 312 corresponds to the position of the corresponding through hole 314, and laser emitted by the emitting end of the laser sensor 312 can only be transmitted to the receiving plate 315 through the through hole 314, so that the adjustment precision is improved, and accurate and effective adjustment work is facilitated.
The power assembly 200 in this embodiment is a structure for providing compression power for the molding operation.
As shown in fig. 1 and 2, the power assembly 200 includes four columns 201 fixed to the top of the processing machine box 1, a top plate 202 fixed between the tops of the four columns 201, a hydraulic cylinder 203 fixedly installed on the top of the top plate 202, two linear slide cylinders 204 fixed on the top of the top plate 202, and a slide bar 205 penetrating and slidably connected to the inner side of the linear slide cylinders 204.
It should be noted that, the output shaft of the hydraulic cylinder 203 penetrates through the top of the top plate 202 and is fixedly connected with the top of the fixed plate 301, the bottom ends of the slide rods 205 sequentially penetrate through the bottom of the corresponding linear slide tube 204 and the top of the top plate 202 and are fixedly connected with the top of the fixed plate 301, and the top of the linear slide tube 204 is provided with an opening, so that the fixed plate 301 can be driven by the hydraulic cylinder 203 to move up and down normally under the sliding limiting action between the two slide rods 205 and the linear slide tube 204.
The working principle of the embodiment is as follows:
When processing automobile ornaments, place prefabricated combined material in the inside of lower mould 4, start pneumatic cylinder 203, drive fixed plate 301 and move downwards, make last mould 308 move downwards and carry out the compound die with lower mould 4, can heat prefabricated combined material and make it soften through last inside heating structure of mould 308, then make it can form specific shape under the effect of pressure, can let last mould 308 keep away from lower mould 4 after the cooling, be convenient for take out inside automobile ornaments, when need change last mould 308 and lower mould 4, dismantle mould 4 and direct change it, dismantle locating plate 307, remove trapezoidal piece 305 from the inboard that corresponds trapezoidal channel 304, can accomplish the dismantlement of last mould 308, reverse operation according to above-mentioned principle, go up the grafting slip between trapezoidal piece 305 and the trapezoidal channel 304 with the change and fix a position, and lock locating plate 307 and adjusting block 303, can accomplish the installation of last mould 308, drive servo motor 311, it rotates, can move the adjusting block 303 under the spacing cooperation effect of two slide rails 302, and can be adjusted, and the transmission of adjusting block 314 can be carried out, and the corresponding laser sensor's of adjusting plate 315 is passed through, can be convenient for receiving and high-efficient and convenient adjustment is carried out, the laser sensor 315 is received and is adjusted and can be accomplished.
Compared with the prior art, this forming device of combined material automotive trim spare, through the cooperation use between the power component 200 at processing machine case 1 top and mould subassembly 300 and the lower mould 4, can let holistic work efficiency obtain further promotion, through carrying out the location adjustment that can relax after letting upper and lower forming die change, thereby it can also promote the holistic efficiency of operation when having saved staff's adjustment time, thereby let holistic work efficiency can obtain certain promotion, and operating personnel's working strength and technical threshold have been simplified, make the cooperation between the structure can be more practical effective, thereby greatly promoted automotive trim spare forming device's practicality, the unable convenient shortcoming to upper and lower forming die of in-process at in-service use of current hot briquetting device is solved, the actual work efficiency receives certain influence.
The electrical components that appear in this paper all are connected with master controller and power electricity, and the provision of power belongs to the common sense in the art, and the master controller can be for the conventionally known equipment that computer etc. played control, can realize through the simple programming of the person skilled in the art, and all is the electric power connection technique of current disclosure, and is not described in detail herein.