Micro-electrolysis oxidation device
Technical Field
The utility model relates to the technical field of sewage treatment, in particular to a micro-electrolysis oxidation device.
Background
A large amount of produced water is generated in the oil and gas field exploitation process, and the produced water is a multiphase system which is formed by the primary processing processes of crude oil demulsification, separation and the like and integrates suspended solids, oil, dissolved gas and dissolved salt, wherein the produced water is exploited along with crude oil in a stratum. The impurities in the oil extraction sewage are mainly suspended solids, colloid particles, dispersed oil, floating oil, emulsified oil, dissolved substances and the like. And if the sewage is discharged without advanced treatment, the surrounding environment and the like are greatly affected. After treatment, the oilfield produced water can be re-used in water injection recovery, a so-called "produced water reinjection". The reinjection of the produced water can effectively reduce the requirement of oil and gas field exploitation on fresh water, and has important significance for saving water resources.
The polymer flooding oil sampling technology is one of important technologies for improving recovery efficiency in the tertiary oil recovery process of an oil field. However, polymer flooding improves crude oil recovery efficiency and simultaneously generates a large amount of polymer flooding produced water, and the polymer flooding produced water has higher oil content and suspended matter content than the traditional produced water, and is more difficult to treat, and direct reinjection can cause stratum blockage, damage to a rock core, increase of water injection pressure and reduction of recovery efficiency. Compared with water flooding produced water, the polymer flooding produced water contains substances such as petroleum hydrocarbon, solid particles, inorganic salt, bacteria and the like contained in conventional oil extraction sewage, and has the characteristics that 1, a large amount of residual HPAM is contained, and the concentration can reach about 500mg/L when the concentration is high. 2. The viscosity of the sewage is high. 3. The initial particle size of the oil globules in the sewage is small. 4. The degree of emulsification is enhanced. 5. The quality of produced water is generally poor. So the treatment difficulty of polymer flooding produced water is more.
In the reinjection process of the produced water, the water quality of the produced water meets the relevant requirements of the water quality index and analysis method of water injection of clastic rock oil reservoirs SY/T5329-2012, so that suspended matters, floating oil and emulsified oil in the produced water need to be removed. At present, high-efficiency and low-cost treatment technology for polymer-containing produced water of oil and gas fields is still lacking.
The micro-electrolysis reactor is equipment for treating high-concentration wastewater, and the filler filled in the reactor can greatly improve the biodegradability of the wastewater and remove chromaticity and heavy metals. Is a novel sewage treatment device widely applied at present. However, the traditional micro-electrolysis reaction device generally adopts a cylindrical structure, water flow enters from the bottom, so that the problem of uneven water distribution often exists, the problem of passivation, hardening, blocking and channeling of the filler are caused, and an isolating layer is easily formed between the iron and the carbon because the iron and the carbon are in physical contact, so that the filler is passivated, and the micro-electrolysis material needs to be replaced frequently, so that the resource waste is caused.
Disclosure of utility model
The utility model aims to provide a micro-electrolysis oxidation device, which aims to solve the technical problems, has a much higher removal rate on polymer-containing produced water than the traditional device, reduces the oil content, the suspended solid concentration, the particle size, the turbidity and the viscosity of oil particles, and solves the problems of passivation and blockage of electrolytic materials. Thoroughly solves the problems of hardening, channeling and attenuation of the micro-electrolysis process, saves the filler, shortens the reaction time and improves the reaction effect.
The micro-electrolysis oxidation device comprises a box body, wherein a micro-electrolysis reaction bin and an oxidation reaction bin are arranged in the box body, a filler support is arranged in the micro-electrolysis reaction bin, a filler separation bin is arranged above the filler support, an overflow weir is arranged on the upper part of the filler separation bin, the overflow weir is connected with a self-flow pipe, the self-flow pipe is communicated with the oxidation reaction bin, and the filler separation bin consists of a plurality of small bins.
The lower part of the micro-electrolysis reaction bin is provided with a water inlet and distribution pipe, a first aeration pipe is arranged above the water inlet and distribution pipe, a filler support is arranged above the first aeration pipe, and a filler separation bin is arranged above the filler support.
The first aeration pipe is provided with a first aeration device.
The bottom of the oxidation reaction bin is provided with a second aeration pipe, and a second aeration device is arranged on the second aeration pipe.
One side of the oxidation reaction bin, which is far away from the micro-electrolysis reaction bin, is provided with a rotational flow coagulation reaction bin.
The cyclone coagulation reaction bin is internally provided with a cyclone tube, and a first cyclone tube orifice is arranged on the cyclone tube.
The cyclone tube in the cyclone coagulation reaction bin is provided with a second cyclone tube orifice.
The bottom of the small bin is provided with a hole.
A baffle plate is arranged between the micro-electrolysis reaction bin and the oxidation reaction bin.
The bottom of the box body is provided with a bottom plate, and a bottom pry is arranged below the bottom plate.
The bottom plate is positioned below the micro-electrolysis reaction bin and the oxidation reaction bin.
The filler separating bin is composed of a small bin for storing filler, holes are formed in the bottom of the small bin, sewage flows upwards from the bottom of the small bin, and the filler cannot fall into the bin below.
The micro-electrolysis reaction bin consists of a bottom pry, a bottom plate, a filler support, a filler separation bin, an overflow weir, a water inlet and distribution pipe, a first aeration pipe and a first aeration device.
The oxidation reaction bin is a bin for producing Fe (OH) 3 with flocculation effect by carrying out oxidation reaction on Fe 2+ ions produced by micro-electrolysis reaction and blown air under alkaline conditions.
The oxidation reaction bin consists of a bottom sled, a bottom plate, a self-flow pipe, a second aeration device and a rotational flow coagulation reaction bin.
The bottom sled is by the section bar welding, arranges little electrolysis reaction storehouse, oxidation reaction storehouse bottom in, can consolidate the bottom plate, forms sled dress equipment, prevents equipment deformation.
The filler support is formed by welding sectional materials and supports the filler partition bin.
The micro-electrolysis reaction bin is divided into an upper bin and a lower bin, and the lower bin is uniformly distributed with a water inlet water distribution pipe, a first aeration pipe and a first aeration device. The upper bin is composed of a filler support, a filler partition bin and an overflow weir.
The overflow weir is mainly used for collecting the water phase medium subjected to the electrolytic reaction and entering the oxidation reaction bin through the gravity flow pipe.
The cyclone coagulation reaction bin is mainly used for forming a small virtual body under the flocculation effect of Fe (OH) of suspended matters in sewage, and is convenient for post-precipitation treatment.
The produced water enters the cyclone coagulation reaction bin from the cyclone tube in a tangential water inlet mode.
The micro-electrolysis reaction bin gas distribution system comprises a first aeration pipe and a first aeration device.
The oxidation reaction bin gas distribution system comprises a second aeration device and a second aeration pipe.
The bottom of the cyclone coagulation reaction bin is provided with a water outlet.
The operating principle of the utility model is as follows:
After the produced water with most oil removed by coalescence and degreasing enters the bottom of the micro-electrolysis oxidation reactor through a water inlet and distribution pipe, electrochemical reaction is carried out in a micro-electrolysis area, and the produced water is fully contacted with the iron-carbon filler in a micro-electrolysis reaction bin. The gas distribution system of the micro-electrolysis reaction bin is simultaneously aerated and stirred to prevent the products of the electrolysis reaction from blocking the filler. The produced water after the reaction automatically flows into an oxidation reaction bin by utilizing the height difference, a water distribution system and a rotational flow aeration system are arranged in the oxidation reaction bin, full aeration is carried out, ferric ions and ferrous ions generated by electrolytic oxidation form ferric hydroxide colloid through oxidation and polymerization under alkaline conditions, and Fe (OH) 3 has high-efficiency flocculation and adsorption effects, so that the sedimentation performance of the produced water is improved. And the waste liquid after electrolytic oxidation enters a rear-end coagulation unit through a secondary lifting pump.
The produced water flows upwards from the tubular water inlet distributor at the bottom of the tank body and gradually flows to the bin-type electrolytic material layer of the filler partition bin, and meanwhile, the first aeration pipe is aerated, and the electrolytic treatment of the produced water is completed along with the layered aeration and stirring. The waste water after the electrolytic treatment enters an oxidation reaction bin through a self-flowing pipe to react.
The first aeration pipe is used for conveying an air source, the air source is provided for the micro-electrolysis reaction bin through the uniformly distributed first aeration devices, and the filler is prevented from being blocked by pollutants through stirring of the air source. Oxygen is provided for the oxidation reaction bin through the second aeration device to participate in the oxidation reaction, so that Fe 2+ ions produced by the electrolysis reaction in the micro-electrolysis reaction bin are oxidized into Fe (OH) 3 with flocculation effect.
The electrolytic material area is a multi-layer bin type honeycomb partition, so that the filler is in a loose and uniform state, the defects of hardening and channeling of the filler are overcome, the specific surface area of the filler for water passing is increased, the reaction effect is improved, and the iron mud is completely taken out through layered aeration stirring.
Compared with the prior art, the utility model has the beneficial effects that:
1) Saving filler, shortening reaction time and improving reaction effect.
2) The micro-electrolysis reaction device has much higher removal rate of polymer-containing produced water than the traditional device, and can simultaneously reduce the oil content, suspended solid concentration, particle size of oil particles, turbidity and viscosity.
3) Solves the problems of passivation and blockage of the electrolytic material.
4) The utility model discloses a separate-bin type micro-electrolysis device, which is formed by layering a micro-electrolysis reaction bin and tens of thousands of bins, and thoroughly solves the problems of hardening, channeling and attenuation of micro-electrolysis filler.
5) The specific surface area of the water passing through the filler is increased, and the iron mud is completely carried out through layered aeration and stirring.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the bottom structure of the chamber;
In the figure, 1, a micro-electrolysis reaction bin, 2, an oxidation reaction bin, 3, a bottom sled, 4, a filler support, 5, a small bin, 6, an overflow weir, 7, a self-flow pipe, 8, a water inlet and distribution pipe, 9, a first aeration pipe, 10, a first aeration device, 11, a second aeration device, 12, a cyclone coagulation reaction bin, 13, a box body, 14, a second aeration pipe, 15, a partition plate, 16, a bottom plate, 17, a first cyclone pipe orifice, 18, a hole, 19, a second cyclone pipe orifice, 20 and a water outlet.
Detailed Description
The utility model is described in further detail below with reference to the drawings and examples.
Example 1
The micro-electrolysis oxidation device comprises a box body 13, wherein a micro-electrolysis reaction bin 1 and an oxidation reaction bin 2 are arranged in the box body 13, a filler support 4 is arranged in the micro-electrolysis reaction bin 1, a filler separation bin is arranged above the filler support 4, an overflow weir 6 is arranged at the upper part of the filler separation bin, the overflow weir 6 is connected with a self-flow pipe 7, the self-flow pipe 7 is communicated with the oxidation reaction bin 2, and the filler separation bin consists of a plurality of small chambers 5.
The lower part of the micro-electrolysis reaction bin 1 is provided with a water inlet water distribution pipe 8, a first aeration pipe 9 is arranged above the water inlet water distribution pipe 8, a filler support 4 is arranged above the first aeration pipe 9, and a filler separation bin is arranged above the filler support 4.
A first aeration device 10 is arranged on the first aeration pipe 9.
The bottom of the oxidation reaction bin 2 is provided with a second aeration pipe 14, and a second aeration device 11 is arranged on the second aeration pipe 14.
The side of the oxidation reaction bin 2 far away from the micro-electrolysis reaction bin 1 is provided with a rotational flow coagulation reaction bin 12.
The cyclone coagulation reaction bin 12 is internally provided with a cyclone tube, and a first cyclone tube orifice 17 is arranged on the cyclone tube.
The cyclone tube in the cyclone coagulation reaction bin 12 is provided with a second cyclone tube orifice 19.
The bottom of the small chamber 5 is provided with a hole 18.
A baffle plate 15 is arranged between the micro-electrolysis reaction chamber 1 and the oxidation reaction chamber 2.
The bottom of the box 13 is provided with a bottom plate 16, and a bottom sled 3 is arranged below the bottom plate 16.
The bottom plate 16 is positioned below the micro-electrolysis reaction chamber 1 and the oxidation reaction chamber 2.
The filler separating bin consists of a small bin 5 for storing filler, a hole 18 is arranged at the bottom of the small bin 5, sewage flows upwards from the bottom, and the filler cannot fall into a bin below.
The micro-electrolysis reaction bin 1 consists of a bottom pry 3, a bottom plate 16, a filler support 4, a filler separation bin 5, an overflow weir 6, a water inlet and distribution pipe 8, a first aeration pipe 9 and a first aeration device 10.
The oxidation reaction bin 2 consists of a bottom pry 3, a bottom plate 16, a self-flow pipe 7, a second aeration pipe 14, a second aeration device 11 and a rotational flow coagulation reaction bin 12.
The bottom pry 3 is formed by welding sectional materials and is arranged at the bottoms of the micro-electrolysis reaction bin 1 and the oxidation reaction bin 2.
The packing support 4 is welded by sectional materials and supports packing separation bins.
The micro-electrolysis reaction bin 1 is divided into an upper bin and a lower bin, wherein the lower bin is uniformly distributed with a water inlet water distribution pipe 8, a first aeration pipe 9 and a first aeration device 10. The upper bin is composed of a filler support 4, a filler separation bin and an overflow weir 6.
The overflow weir 6 mainly serves to collect the aqueous medium subjected to the electrolytic reaction and enters the oxidation reaction bin 2 through the self-flow pipe 7.
The produced water enters the cyclone coagulation reaction bin 12 from the cyclone tube in a tangential water inlet mode.
The gas distribution system of the micro-electrolysis reaction bin 1 comprises a first aeration pipe 9 and a first aeration device 10.
The gas distribution system of the oxidation reaction bin 2 is a second aeration device and a second aeration pipe.
The bottom of the cyclone coagulation reaction bin 12 is provided with a water outlet 20.