CN223206110U

CN223206110U - Magnetic ring processing device

Info

Publication number: CN223206110U
Application number: CN202422041328.XU
Authority: CN
Inventors: 莫娇; 严金凤; 郑浩; 廖金凤; 杨红; 王治菊; 吴光蓉
Original assignee: Pingwu Jinliyuan Electronic Technology Co ltd
Current assignee: Pingwu Jinliyuan Electronic Technology Co ltd
Priority date: 2024-08-22
Filing date: 2024-08-22
Publication date: 2025-08-08
Anticipated expiration: 2034-08-22

Abstract

The utility model relates to the technical field of processing of magnetic rings, in particular to a magnetic ring processing device of a magnetic ring, which comprises a bottom plate, wherein one end of the top of the bottom plate is provided with a supporting plate, the other end of the top of the bottom plate is provided with a plurality of bottom posts, the top of the bottom posts is provided with a workbench, one end of the top of the workbench is provided with a first driving motor, the other end of the top of the workbench is provided with a plurality of stand columns, the top of the driving motor is provided with a driving wheel, the bottom of the driving wheel is sheathed with a supporting frame, the driving wheel is meshed with a winding assembly, and the surface of the winding assembly is provided with a plurality of driven wheels. The processing device after the improvement, through the design improvement of clamping assembly, can be nimble convenient adjust the change of dismantling to the magnetic ring of different specification sizes as required to through the design improvement of cutting assembly, electromagnetic wire after can be automatic, convenient finishes the wire winding operation carries out nimble quick cutting.

Description

Processing device for magnetic ring of magnetic ring

Technical Field

The utility model relates to the technical field of processing of magnetic rings, in particular to a processing device of a magnetic ring.

Background

The technical field of processing of magnetic rings of magnetic coils is focused on manufacturing and processing magnetic elements for electronic devices and power systems. For optimizing electromagnetic performance, reducing electromagnetic interference, or improving energy efficiency. Processing techniques include precision molding, sintering, winding, surface treatment, and assembly to ensure that the magnet ring has the desired magnetic properties and mechanical strength. These processes require extremely high magnetic properties, dimensional accuracy and consistency of the material.

In the field of processing of magnetic rings, the processing process of magnetic materials can be accurately controlled and optimized by using a special magnetic ring processing device. The device comprises a die, a sintering furnace, a winding machine and the like, can ensure that the magnetic ring of the magnetic ring has uniform magnetic performance and dimensional accuracy, can effectively treat the pressing, forming, sintering and winding processes of materials, reduces defects in production and improves production efficiency.

The inventor finds that the prior art has the following problems that 1, the conventional magnetic ring processing device for the magnetic ring is inconvenient to automatically and flexibly adjust the clamping width of a clamp and conveniently replace a magnetic ring to be processed according to magnetic rings with different specifications and sizes in the process of processing the magnetic ring winding, and the working cost is increased by frequently replacing the clamp with the corresponding specification, so that the working efficiency is reduced, and the applicability is low, 2, the conventional magnetic ring processing device for the magnetic ring is inconvenient to conveniently, quickly and conveniently cut an electromagnetic wire after winding operation is finished, generally manually cut the electromagnetic wire, increases the safety risk, improves the labor cost and reduces the operation experience.

Disclosure of utility model

The utility model aims to provide a processing device for a magnetic ring of a magnetic ring, which solves the problems that in the prior art, the clamping width of a clamp is automatically and flexibly adjusted according to the magnetic rings of different specifications and sizes, and the electromagnetic wire is convenient and quick to cut after the winding operation is finished. In order to achieve the above purpose, the technical scheme is that the processing device for the magnetic ring of the magnetic ring comprises a bottom plate, wherein one end of the top of the bottom plate is provided with a supporting plate, the other end of the top of the bottom plate is provided with a plurality of bottom posts, the top of each bottom post is provided with a workbench, one end of the top of each workbench is provided with a first driving motor, the other end of the top of each workbench is provided with a plurality of upright posts, the top of each driving motor is provided with a driving wheel, the bottom of each driving wheel is sleeved with a supporting frame, the driving wheels are meshed with a winding assembly, the surface of each winding assembly is provided with a plurality of driven wheels, and one side of each supporting plate is provided with a clamping assembly.

The winding assembly comprises a driving ring meshed with the surface of the driving gear, a first buffer spring is arranged on one side of the inner wall of the driving ring, a clamping block is arranged on one side of the driving ring, a clamping groove is formed in the other side of the driving ring, a drawing fixing rod is connected to the inside of the clamping groove in a sliding mode, an electromagnetic wire winding frame is arranged on the other side of the inner wall of the driving ring, a second driving motor is arranged at one end of the top of the electromagnetic wire winding frame, a screw is driven at the bottom of the second driving motor, a cutting knife is connected to the surface of the screw in a threaded mode, and a sliding rod is connected to one end of the cutting knife in a sliding mode.

The clamping assembly comprises a fixed plate movably mounted on one side of the supporting plate, a hydraulic telescopic rod is mounted on one side of the fixed plate, a limiting frame is sleeved at the bottom end of the hydraulic telescopic rod, a connecting plate is mounted at the bottom of the hydraulic telescopic rod, a plurality of second buffer springs are mounted at the bottom of the connecting plate, a clamping frame is mounted at the bottom of the second buffer springs, a third driving motor is mounted on one side of the clamping frame, a clamping roller is mounted on one side of the third driving motor, a driving wheel is mounted on one side of the clamping roller, and a driving belt is connected with the surface transmission of the driving wheel.

Further preferably, the bottom posts are symmetrically distributed about a horizontal center line of the table.

Further preferably, the limit frame and the fixed plate form a lifting structure through a hydraulic telescopic rod.

Further preferably, the clamping frame and the connecting plate form a buffer structure through a second buffer spring.

Further preferably, the second buffer springs are uniformly and equidistantly distributed at the bottom of the connecting plate.

Further preferably, the cutting knife and the third driving motor form a transmission structure through a screw.

Further preferably, the drawing fixing rod and the clamping groove form a drawing structure.

Compared with the prior art, the utility model has the beneficial effects that:

According to the utility model, through the design improvement of the clamping assembly, the magnetic ring with different specifications and sizes can be flexibly and conveniently adjusted, disassembled and replaced according to the needs, and additional manpower and equipment are used for auxiliary operation, so that the operation cost is reduced, the operation efficiency is improved, and the applicability of the device is improved.

According to the utility model, through the design improvement of the cutting assembly, the electromagnetic wire after the winding operation is finished can be automatically and conveniently cut flexibly and rapidly, additional manpower is not needed for manually assisting in cutting, the safety risk is reduced, and the practicability of the device is improved.

Drawings

FIG. 1 is a schematic elevational view of the present utility model;

FIG. 2 is a schematic diagram of an exploded view of the transmission assembly of the present utility model;

FIG. 3 is a schematic view of an exploded view of the clamping assembly of the present utility model;

fig. 4 is an exploded view of the coil assembly according to the present utility model.

In the figure, 1, a bottom plate, 2, a supporting plate, 3, a bottom column, 4, a first driving motor, 5, a column, 6, a driving wheel, 7, a supporting frame, 8, a winding assembly, 801, a driving ring, 802, a first buffer spring, 803, a clamping block, 804, a clamping groove, 805, a drawing fixing rod, 806, an electromagnetic wire winding frame, 807, a second driving motor, 808, a screw, 809, a cutting knife, 8010, a sliding rod, 9, a driven wheel, 10, a clamping assembly, 1001, a fixing plate, 1002, a hydraulic telescopic rod, 1003, a limiting frame, 1004, a connecting plate, 1005, a second buffer spring, 1006, a clamping frame, 1007, a third driving motor, 1008, a clamping roller, 1009, a driving wheel, 1010, a driving belt, 11 and a workbench.

Detailed Description

The following description of the embodiments of the present utility model will be made more clearly and fully with reference to the accompanying drawings, in which embodiments of the utility model are shown, it being apparent that the embodiments described are only some, but not all, of the embodiments of the utility model. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present utility model based on the embodiments of the present utility model.

Referring to fig. 1 to 4, the utility model provides a technical scheme that a processing device for a magnetic ring of a magnetic ring comprises a bottom plate 1, wherein a supporting plate 2 is arranged at one end of the top of the bottom plate 1, a plurality of bottom posts 3 are arranged at the other end of the top of the bottom plate 1, a workbench 11 is arranged at the top of the bottom posts 3, a first driving motor 4 is arranged at one end of the top of the workbench 11, a plurality of stand columns 5 are arranged at the other end of the top of the workbench 11, a driving wheel 6 is driven by the top of the driving motor, a supporting frame 7 is sleeved at the bottom of the driving wheel 6, a winding component 8 is meshed with the driving wheel 6, a plurality of driven wheels 9 are arranged on the surface of the winding component 8, and a clamping component 10 is arranged at one side of the supporting plate 2.

The wire winding subassembly 8 includes the driving ring 801 with the surface engagement of driving gear, first buffer spring 802 is installed to one side of the inner wall of driving ring 801, fixture block 803 is installed to one side of driving ring 801, draw-in groove 804 has been seted up to the opposite side of driving ring 801, draw-in groove 804's inside sliding connection has pull dead lever 805, electromagnetic wire winding frame 806 is installed to the opposite side of driving ring 801 inner wall, second driving motor 807 is installed to the one end at electromagnetic wire winding frame 806 top, the bottom drive of second driving motor 807 has screw 808, the surperficial screwed connection of screw 808 has cutting knife 809, cutting knife 809's one end sliding connection has slide bar 8010.

The clamping assembly 10 comprises a fixed plate 1001 movably mounted on one side of a supporting plate 2, a hydraulic telescopic rod 1002 is mounted on one side of the fixed plate 1001, a limiting frame 1003 is sleeved at the bottom end of the hydraulic telescopic rod 1002, a connecting plate 1004 is mounted at the bottom of the hydraulic telescopic rod 1002, a plurality of second buffer springs 1005 are mounted at the bottom of the connecting plate 1004, a clamping frame 1006 is mounted at the bottom of the second buffer springs 1005, a third driving motor 1007 is mounted on one side of the clamping frame 1006, a clamping roller 1008 is mounted on one side of the third driving motor 1007, a driving wheel 1009 is mounted on one side of the clamping roller 1008, and a driving belt 1010 is connected to the surface of the driving wheel 1009 in a driving manner.

In this embodiment, as shown in fig. 1, the bottom posts 3 are symmetrically distributed about the horizontal center line of the table 11, so that stability and balance of the structure are ensured, inclination or deformation caused by uneven load is reduced, and precision and durability of the table 11 are improved, so that the table 11 can be kept uniform during operation.

In this embodiment, as shown in fig. 3, the limiting frame 1003 forms a lifting structure with the fixing plate 1001 through the hydraulic telescopic rod 1002, and the lifting structure is improved in design, and the connecting plate 1004 is driven to adjust the position in the vertical direction through the action of the hydraulic telescopic rod 1002, so that the two clamping frames 1006 are driven to adjust the space interval, which is beneficial to clamping magnetic rings with different specifications and sizes, and convenient replacement and adjustment are performed, so that the operation efficiency is improved, and the operation cost is reduced.

In this embodiment, as shown in fig. 3, the clamping frame 1006 and the connecting plate 1004 form a buffer structure through the second buffer spring 1005, and the buffer structure is designed to effectively absorb and slow down the impact force, reduce the mechanical stress on the clamping frame 1006 and the connecting plate 1004, improve the stability and durability of the system, and reduce the damage or deformation of the components caused by the impact, thereby improving the reliability and precision of the overall operation.

In this embodiment, as shown in fig. 3, the second buffer springs 1005 are uniformly and equidistantly distributed at the bottom of the connection board 1004, and the uniformly and equidistantly distributed layout design can provide uniform supporting and buffering effects, ensure that the load is uniformly distributed on the whole connection board 1004, and avoid deformation or damage caused by uneven pressure, thereby improving the stability and service life of the device.

In this embodiment, as shown in fig. 4, the cutting blade 809 forms a transmission structure with the third driving motor 1007 through the screw 808, and the design of the transmission structure can drive the screw 808 to rotate through the action of the second driving motor 807, so that the cutting blade 809 can perform position adjustment in the vertical direction, thereby realizing automatic and convenient electromagnetic wire cutting, cutting without additional manpower assistance, improving the working efficiency and reducing the working cost.

In this embodiment, as shown in fig. 4, the drawing fixing rod 805 and the clamping groove 804 form a drawing structure, and the design improvement of the drawing structure can conveniently realize the opening and locking of the driving ring 801 by pushing and pulling the drawing fixing rod 805, thereby facilitating the quick replacement of the magnetic ring and improving the operation efficiency and the use experience.

The use method and the use advantages of the utility model are that the processing device of the magnetic ring has the following working procedures when in use:

As shown in fig. 1, fig. 2, fig. 3 and fig. 4, firstly, an operator pulls the pull fixing rod 805 to drive the driving ring 801 to open, further starts the hydraulic telescopic rod 1002 to drive the clamping frame 1006 to perform height adjustment according to the size of the magnet ring of the required operation, after the adjustment is completed, the corresponding magnet ring is clamped inside the clamping roller 1008, locking is performed under the action of the second buffer spring 1005, so that the clamping stability is ensured, then the driving ring 801 is driven to close and lock in the same way, then the first driving motor 4 is started to drive the driving ring 801 to rotate, further drives the magnet wire winding frame 806 to release the magnet wire to perform winding work on the magnet ring body, meanwhile, the third driving motor 1007 is started to ensure uniform rotation of the magnet ring body, further uniform winding work of the magnet wire is realized, the quality of a finished product is ensured, finally, the second driving motor 807 is started to drive the cutting knife 809 to perform rapid and automatic cutting of the magnet wire, the safety risk is reduced, and the practicability of the device is improved.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present utility model, and are not intended to limit the utility model, and that various changes and modifications may be made therein without departing from the spirit and scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a magnetic ring processingequipment, includes bottom plate (1), wherein backup pad (2) are installed to one end at bottom plate (1) top, a plurality of sill posts (3) are installed to the other end at bottom plate (1) top, workstation (11) are installed at the top of sill posts (3), first driving motor (4) are installed to one end at workstation (11) top, a plurality of stand (5) are installed to the other end at workstation (11) top, driving motor's top drive has action wheel (6), support frame (7) have been cup jointed to the bottom of action wheel (6), the meshing of action wheel (6) has wire winding subassembly (8), the surface of wire winding subassembly (8) is equipped with a plurality of driven wheels (9), clamping assembly (10) are installed to one side of backup pad (2);

The winding assembly (8) comprises a driving ring (801) meshed with the surface of a driving gear, a first buffer spring (802) is arranged on one side of the inner wall of the driving ring (801), a clamping block (803) is arranged on one side of the driving ring (801), a clamping groove (804) is formed in the other side of the driving ring (801), a drawing fixing rod (805) is connected with the inside of the clamping groove (804) in a sliding mode, an electromagnetic wire winding frame (806) is arranged on the other side of the inner wall of the driving ring (801), a second driving motor (807) is arranged at one end of the top of the electromagnetic wire winding frame (806), a screw (808) is driven at the bottom of the second driving motor (807), a cutting knife (809) is connected with the surface thread of the screw (808), and one end of the cutting knife (809) is connected with a sliding rod (8010) in a sliding mode;

Clamping assembly (10) include with backup pad (2) one side movable mounting's fixed plate (1001), hydraulic telescoping rod (1002) are installed to one side of fixed plate (1001), spacing frame (1003) have been cup jointed to the bottom of hydraulic telescoping rod (1002), connecting plate (1004) are installed to the bottom of hydraulic telescoping rod (1002), a plurality of second buffer springs (1005) are installed to the bottom of connecting plate (1004), clamping frame (1006) are installed to the bottom of second buffer springs (1005), third driving motor (1007) are installed to one side of clamping frame (1006), centre gripping kun (1008) are installed to one side of third driving motor (1007), drive wheel (1009) are installed to one side of centre gripping kun (1008), the surface transmission of drive wheel (1009) is connected with drive belt (1010).

2. The processing device of the magnetic ring machine is characterized in that the bottom posts (3) are symmetrically distributed about the horizontal center line of the workbench (11).

3. A magnet ring machining apparatus according to claim 1, wherein: the limiting frame (1003) and the fixing plate (1001) form a lifting structure through a hydraulic telescopic rod (1002).

4. A magnet ring machining apparatus according to claim 1, wherein: the clamping frame (1006) and the connecting plate (1004) form a buffer structure through a second buffer spring (1005).

5. The device for machining the magnetic ring of the magnetic ring manufacturing machine of claim 1, wherein the second buffer springs (1005) are uniformly and equidistantly distributed at the bottom of the connecting plate (1004).

6. The device for machining a magnetic ring of a magnetic ring manufacturing apparatus as set forth in claim 1, wherein the cutting blade (809) and the third driving motor (1007) form a transmission structure through a screw (808).

7. The device for manufacturing the magnetic ring of the magnetic ring manufacturing machine of claim 1, wherein the drawing fixing rod (805) and the clamping groove (804) form a drawing structure.