CN223194582U - An intermediate shaping machine for stator coil extrusion - Google Patents
An intermediate shaping machine for stator coil extrusionInfo
- Publication number
- CN223194582U CN223194582U CN202422467160.9U CN202422467160U CN223194582U CN 223194582 U CN223194582 U CN 223194582U CN 202422467160 U CN202422467160 U CN 202422467160U CN 223194582 U CN223194582 U CN 223194582U
- Authority
- CN
- China
- Prior art keywords
- stator coil
- hydraulic cylinder
- electric hydraulic
- pushing frame
- shaping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model provides an intermediate shaper for stator coil extrusion, which belongs to the field of coil shapers and comprises a processing table, a pushing assembly and a shaping assembly; the utility model discloses a wire shaping device, which comprises a processing table, a stator coil, a shaping rod, a first electric hydraulic cylinder, a second electric hydraulic cylinder, a shaping rod, a wire groove, a wire harness, a limiting ring and a limiting ring, wherein one side of the processing table is fixedly provided with the mounting plate, and the top of the mounting plate is provided with the fixing plate.
Description
Technical Field
The utility model relates to the field of coil shaping machines, in particular to an intermediate shaping machine for stator coil extrusion.
Background
The stator coil of the motor is generally manually inserted, and after the coil insertion is finished, the end parts of the stator coil are scattered, so that the shape of the coil after the coil is installed is accurate, and the coil after the coil is installed is usually required to be shaped by a coil shaping device. At present, most of motor stator coils are shaped manually, the wire wrap is easy to loosen after being wound inside a stator, and the wire harness extends to the inside of the stator, so that follow-up processing and installation are affected, and shaping processing is needed to be carried out in the middle of the stator coils.
Disclosure of utility model
The utility model aims to provide an intermediate shaper for stator coil extrusion, which aims to solve the problems that the stator coil of a motor provided by the background art is shaped manually, the wire is easy to loose after being wound inside a stator, and a wire harness extends to the inside of the stator, so that the subsequent processing and installation are affected, and the shaping processing is needed to be performed in the middle of the stator coil.
In order to achieve the aim, the utility model provides the technical scheme that the middle shaping machine for stator coil extrusion comprises a processing table, a pushing component and a shaping component;
wherein, one side of the processing table is fixedly provided with a mounting plate, and the top of the mounting plate is provided with a fixing plate;
The pushing assembly comprises an electric push rod arranged at the top of the fixed plate, a pushing frame is arranged at the telescopic end of the electric push rod, a guide rod is arranged at one side of the bottom of the fixed plate, and one side of the pushing frame slides on the surface of the guide rod;
The shaping assembly comprises a first electric hydraulic cylinder arranged in the middle of the pushing frame, the telescopic end of the first electric hydraulic cylinder penetrates through the pushing frame and is fixedly provided with a shaping rod, and the end head of the shaping rod is connected with a conical head.
As a preferable scheme of the utility model, a placing seat is arranged in the middle of the surface of the processing table, a stator coil is placed on the surface of the placing seat, supporting seats are arranged on two sides of the surface of the processing table, two pneumatic push rods are fixedly arranged at the top of the supporting seats, fixing blocks are arranged at the telescopic ends of the two pneumatic push rods, and the fixing blocks are fixed on two sides of the stator coil.
As a preferable scheme of the utility model, a second electric hydraulic cylinder is fixedly arranged on the surface of the pushing frame, a limiting ring is fixedly arranged at the telescopic end of the second electric hydraulic cylinder, and the limiting ring is contacted with the top of the stator coil.
As a preferable scheme of the utility model, the surface of the pushing frame is fixedly provided with a displacement sensor.
As a preferable scheme of the utility model, the displacement sensor corresponds to the telescopic end of the first electric hydraulic cylinder.
As a preferable scheme of the utility model, a switch panel is fixedly arranged on one side of the mounting plate, and the electric push rod, the first electric hydraulic cylinder, the second electric hydraulic cylinder, the pneumatic push rod and the displacement sensor are all electrically connected with the switch panel, and the switch panel is electrically connected with an external power supply.
Compared with the prior art, the utility model has the beneficial effects that:
(1) An electric push rod is arranged at the top of the fixed plate, the electric push rod stretches to drive the pushing frame to move, the pushing frame slides on the surface of the guide rod at the bottom of the fixed plate, so that the pushing frame keeps stable lifting movement, and the pushing frame drives the shaping assembly arranged on the surface to shape the stator coil;
(2) Push frame is close to the stator coil under electric putter's promotion, first electronic pneumatic cylinder stretches and drives the plastic pole to the inside removal of stator coil, inside the conical head of plastic pole end department inserted the stator coil first, be convenient for push away the wire casing on stator surface with scattered and disorderly pencil that extends to the stator inside in, arrange the pencil in order through the plastic pole, guarantee the order of pencil, push frame's fixed surface installs second electronic pneumatic cylinder, the second electronic pneumatic cylinder drives the spacing ring first with the contact of stator coil for fix the top coil through the spacing ring, avoid the stator coil to appear shifting when the plastic.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic side view of the present utility model;
FIG. 3 is a schematic view of a surface mounting structure of a pushing frame according to the present utility model;
fig. 4 is a schematic view of a mounting structure of a fixing block according to the present utility model.
The device comprises a machining table 1, a mounting plate 2, a mounting plate 3, a fixing plate 4, a pushing assembly 41, an electric push rod 42, a pushing frame 43, a guide rod 5, a shaping assembly 51, a first electric hydraulic cylinder 52, a shaping rod 53, a conical head 54, a second electric hydraulic cylinder 55, a limiting ring 6, a placing seat 7, a supporting seat 8, an air push rod 9, a fixing block 10, a displacement sensor 11 and a switch panel.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.
Referring to fig. 1-4, an intermediate shaper for stator coil extrusion comprises a processing table 1, a pushing assembly 4 and a shaping assembly 5, wherein one side of the processing table 1 is fixedly provided with a mounting plate 2, and the top of the mounting plate 2 is provided with a fixing plate 3;
Referring to fig. 1 and 3, the pushing assembly 4 includes an electric push rod 41 mounted on the top of the fixing plate 3, a pushing frame 42 mounted on a telescopic end of the electric push rod 41, a guide rod 43 mounted on one side of the bottom of the fixing plate 3, and a sliding portion of the pushing frame 42 sliding on the surface of the guide rod 43.
When the stator coil shaping device is specifically used, the electric push rod 41 is installed at the top of the fixed plate 3, the electric push rod 41 stretches to drive the pushing frame 42 to move, the pushing frame 42 slides on the surface of the guide rod 43 at the bottom of the fixed plate 3, the pushing frame 42 keeps stable lifting movement, and the pushing frame 42 drives the shaping assembly 5 mounted on the surface to shape the stator coil.
Referring to fig. 1 and 3, the shaping assembly 5 includes a first electro-hydraulic cylinder 51 installed in the middle of the pushing frame 42, a shaping rod 52 fixedly installed at a telescopic end of the first electro-hydraulic cylinder 51 penetrates through the pushing frame 42, a conical head 53 connected to an end of the shaping rod 52, a second electro-hydraulic cylinder 54 fixedly installed on a surface of the pushing frame 42, a limiting ring 55 fixedly installed at a telescopic end of the second electro-hydraulic cylinder 54, and the limiting ring 55 contacts with the top of the stator coil.
When the wire harness shaping device is specifically used, the pushing frame 42 is pushed by the electric push rod 41 to approach the stator coil, the first electric hydraulic cylinder 51 stretches to drive the shaping rod 52 to move towards the inside of the stator coil, the conical head 53 at the end of the shaping rod 52 is inserted into the stator coil first, the wire harnesses which are scattered and extended to the inside of the stator are pushed into the wire slots on the surface of the stator conveniently, the wire harnesses are tidied through the shaping rod 52, the uniformity of the wire harnesses is ensured, the second electric hydraulic cylinder 54 is fixedly arranged on the surface of the pushing frame 42, and the second electric hydraulic cylinder 54 drives the limiting ring 55 to contact with the stator coil first, so that the top coil is fixed through the limiting ring 55, and the deviation of the stator coil during shaping is avoided.
Referring to fig. 1 and 4, a placing seat 6 is installed in the middle of the surface of a processing table 1, a stator coil is placed on the surface of the placing seat 6, supporting seats 7 are installed on two sides of the surface of the processing table 1, two pneumatic push rods 8 are fixedly installed on the top of the supporting seats 7, fixing blocks 9 are installed at telescopic ends of the two pneumatic push rods 8, and the fixing blocks 9 are fixed on two sides of the stator coil.
When the stator shaping device is particularly used, the placing seat 6 is arranged in the middle of the surface of the processing table 1, the stator coil to be shaped is placed on the surface of the placing seat 6, and the stator is clamped and fixed by the fixing block 9 of the telescopic end driven by the pneumatic push rod 8 arranged at the top of the supporting seat 7, so that the stator is kept in a fixed state when the stator coil is shaped.
Referring to fig. 3, a displacement sensor 10 is fixedly mounted on a surface of the pushing frame 42, and the displacement sensor 10 corresponds to a telescopic end of the first electro-hydraulic cylinder 51.
In specific use, the displacement sensor 10 is arranged on the surface of the pushing frame 42, and when the first electric hydraulic cylinder 51 stretches, the displacement sensor 10 is convenient for detecting the stretching length of the first electric hydraulic cylinder 51, so that the limiting ring 55 is contacted and fixed with the stator coil.
Referring to fig. 1, a switch panel 11 is fixedly mounted on one side of the mounting plate 2, and the electric push rod 41, the first electric hydraulic cylinder 51, the second electric hydraulic cylinder 54, the pneumatic push rod 8 and the displacement sensor 10 are all electrically connected with the switch panel 11, and the switch panel 11 is electrically connected with an external power supply.
When the switch panel 11 is connected with an external power supply, the electric push rod 41, the first electric hydraulic cylinder 51, the second electric hydraulic cylinder 54, the pneumatic push rod 8 and the displacement sensor 10 are electrified and run under control, and when the switch panel 11 is disconnected with the external power supply, the equipment stops running.
Push frame 42 is close to the stator coil under the promotion of electric putter 41, first electronic pneumatic cylinder 51 stretches and drives plastic pole 52 to the inside removal of stator coil, the conical head 53 of plastic pole 52 end department is first to insert inside the stator coil, be convenient for push away the wire casing on stator surface with the inside pencil that extends to the stator in disorder, arrange the pencil in order through plastic pole 52, guarantee the order of pencil, push frame 42's fixed surface installs second electronic pneumatic cylinder 54, second electronic pneumatic cylinder 54 drives spacing ring 55 first with the contact of stator coil, make fix the top line coil through spacing ring 55, avoid the stator coil to appear the skew during the plastic.
Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art may modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features thereof, and any modifications, equivalent substitutions, improvements and the like within the spirit and principles of the present utility model should be included in the scope of the present utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422467160.9U CN223194582U (en) | 2024-10-12 | 2024-10-12 | An intermediate shaping machine for stator coil extrusion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422467160.9U CN223194582U (en) | 2024-10-12 | 2024-10-12 | An intermediate shaping machine for stator coil extrusion |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223194582U true CN223194582U (en) | 2025-08-05 |
Family
ID=96572462
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422467160.9U Active CN223194582U (en) | 2024-10-12 | 2024-10-12 | An intermediate shaping machine for stator coil extrusion |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223194582U (en) |
-
2024
- 2024-10-12 CN CN202422467160.9U patent/CN223194582U/en active Active
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| GR01 | Patent grant |