Motor gear transmission gap detection device
Technical Field
The application relates to the field of gear clearance detection equipment, in particular to a motor gear transmission clearance detection device.
Background
The motor gear transmission clearance mainly comprises a normal side clearance, a circumferential side clearance and a meshing side clearance.
The size of the gap of the motor gear box gear transmission directly influences the stability and reliability of the gear transmission, in order to ensure that the meshing gap between gears is very small, the gear difference is generally adopted to ensure, and when the existing gap of the motor gear transmission is detected, the gap is generally detected by staff through a clearance gauge method, a dial gauge method and a lead pressing method, and the gap can also play a role in detection, but the gap can be manually detected for a long time manually, so that the phenomena such as fatigue and the like can be caused manually, and the detection effect and the detection efficiency are further influenced.
Disclosure of utility model
In order to improve the detection effect and the detection efficiency, the application provides a motor gear transmission gap detection device.
The motor gear transmission gap detection device adopts the following technical scheme that the motor gear transmission gap detection device comprises a protective box, wherein a shell is arranged in the protective box, a radiating hole is formed in the outer wall of one side of the shell, a torsion sensor is arranged in the shell, a connecting shaft is arranged on the torsion sensor, a motor is arranged at the output end of the torsion sensor, and a dustproof mechanism is arranged on one side of the shell;
Dustproof mechanism is including setting up the filter in thermovent one side, the top outer wall fixed mounting of filter has the connecting plate, one side outer wall symmetry fixed mounting of casing has two cylinders, two all overlap on the cylinder and be equipped with same locating plate, two all overlap on the cylinder and be equipped with reset spring, one side outer wall fixed mounting of locating plate has the pull rod, one side outer wall symmetry fixed mounting of casing has two support frames, two the equal fixed mounting of one end of cylinder is on the support frame that corresponds, reset spring's both ends are fixed mounting respectively on one side outer wall that support frame and locating plate are close to each other.
Through adopting above-mentioned technical scheme, the motor passes through the reduction gear output shaft rotation in torsion sensor drive motor complete sets, at first corotation, then overturns, and owing to there is gear clearance, thereby in the switching process of corotation and upset, and then can make the vertical fluctuation that produces of torsion, consequently can judge whether gear clearance is qualified through the torsion oscillogram of torsion sensor output, and then need not the staff and use the manual detection of instrument, and reduce artificial labour cost, and can further improvement detection effect and detection efficiency.
Preferably, the positioning plate is symmetrically provided with two circular holes, and the two cylinders are respectively and slidably arranged in the corresponding circular holes.
Through adopting above-mentioned technical scheme, thereby can carry out spacing removal to the cylinder through setting up circular hole.
Preferably, a positioning groove is formed in the outer wall of one side of the connecting plate, a positioning block is slidably mounted in the positioning groove, and the positioning block is fixedly connected with the positioning plate.
Through adopting above-mentioned technical scheme, thereby can strengthen the fixed effect of installation through setting up constant head tank and locating piece.
Preferably, the bottom outer wall of the shell is provided with a mounting plate, two dampers are symmetrically and fixedly arranged on the bottom outer wall of the mounting plate, damping springs are sleeved on the two dampers, and one end of the bottom of each damper is fixedly provided with the same bottom plate.
Through adopting above-mentioned technical scheme, thereby can reduce the vibrations when the casing uses through attenuator and damping spring, and then can improve the detection effect.
Preferably, the both sides outer wall of mounting panel is all fixed mounting has the backup pad, two the equal fixed mounting in top outer wall of backup pad has the telescopic link, two the equal fixed mounting in top one end of telescopic link has the roof.
Through adopting above-mentioned technical scheme, thereby can adjust the position of roof through setting up the telescopic link.
Preferably, the two top plates are respectively positioned at two sides of the top of the shell, and the two top plates are provided with anti-slip pads.
Through adopting above-mentioned technical scheme, thereby can increase frictional force through setting up the slipmat.
Preferably, threaded holes are formed in the outer surfaces of one sides of the two telescopic rods, and adjusting bolts are screwed into the threaded holes.
Through adopting above-mentioned technical scheme, through pulling two roof downwardly moving, two roof downwardly moving and can compress the telescopic link, can remove two roof to the both sides at casing top this moment to install spacingly to the casing, then rotate corresponding adjusting bolt again and fix spacingly to the telescopic link, thereby can fix spacingly to the position of roof, and then can improve the stability of casing.
In summary, the present application includes at least one of the following beneficial technical effects:
1. According to the application, under the cooperation of the torsion sensor and the like, the motor drives the reducer output shaft in the motor complete equipment to rotate through the torsion sensor, and then turns over, and due to the gear clearance, the torque vertically fluctuates in the switching process of the forward rotation and the turning over, so that whether the gear clearance is qualified or not can be judged through the torque waveform chart output by the torsion sensor, further, a worker does not need to use tools to manually detect, the labor cost of the worker is reduced, and the detection effect and the detection efficiency can be further improved.
2. According to the application, under the cooperation of the filter plate and the like, vibration of the shell during use can be reduced through the damper and the damping spring, so that the detection effect can be improved, and impurities such as dust and the like can be blocked and filtered through the filter plate, so that the heat dissipation effect of electronic devices in the shell can be improved, and the service life of the electronic devices in the shell can be prolonged.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a motor gear transmission gap detection device according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a detection structure according to an embodiment of the present application;
FIG. 3 is a schematic view of a mounting structure according to an embodiment of the present application;
FIG. 4 is a schematic view of a partially deployed configuration embodying aspects of the present application;
FIG. 5 is a schematic diagram of a positioning structure according to an embodiment of the present application;
Reference numeral 1, a protective box; 2, a shell, 3, a connecting shaft, 4, a torsion sensor, 5, a motor, 6, a filter plate, 7, a mounting plate, 8, a damper, 9, a damping spring, 10, a bottom plate, 11, a connecting plate, 12, a positioning plate, 13, a circular hole, 14, a cylinder, 15, a return spring, 16, a supporting frame, 17, a pull rod, 18, a positioning groove, 19, a positioning block, 20, a supporting plate, 21, a telescopic rod, 22, a top plate, 23, a threaded hole, 24 and an adjusting bolt.
Detailed Description
The present application is described in further detail below with reference to fig. 1-5.
The embodiment of the application discloses a motor gear transmission gap detection device.
Referring to fig. 2 to 4, a motor gear transmission gap detection device comprises a protection box 1, a shell 2 arranged in the protection box 1, a heat radiation opening formed on the outer wall of one side of the shell 2 and used for radiating heat, a torsion sensor 4 arranged in the shell 2, a connecting shaft 3 arranged on the torsion sensor 4, a motor 5 arranged on the output end of the torsion sensor 4, a dustproof mechanism and an installation mechanism arranged on one side of the shell 2, and a positioning mechanism arranged on the shell 2, wherein the protection box 1 is arranged so that the protection box can be stored when not in use;
The dustproof mechanism comprises a filter plate 6 arranged on one side of a heat radiation opening, a connecting plate 11 fixedly arranged on the outer wall of the top of the filter plate 6, two cylinders 14 symmetrically and fixedly arranged on the outer wall of one side of a shell 2, a positioning plate 12 sleeved on the two cylinders 14, a return spring 15 sleeved on the two cylinders 14 respectively, a pull rod 17 fixedly arranged on the outer wall of one side of the positioning plate 12, two support frames 16 symmetrically and fixedly arranged on the outer wall of one side of the shell 2, one ends of the two cylinders 14 are fixedly arranged on the corresponding support frames 16 respectively, two circular holes 13 symmetrically formed on the positioning plate 12 are respectively and fixedly arranged on the outer wall of one side, close to the support frames 16 and the positioning plate 12, two cylinders 14 are respectively and slidably arranged in the corresponding circular holes 13, a positioning groove 18 formed on the outer wall of one side of the connecting plate 11, a positioning block 19 slidably arranged in the positioning groove 18, and the positioning block 19 is fixedly connected with the positioning plate 12.
When the torque sensor 4 is used, the motor 5 drives the output shaft of the speed reducer in the complete equipment of the motor 5 to rotate, and then the motor rotates forwards and overturns, and due to the gear clearance, the torque vertically fluctuates in the switching process of the forward rotation and the overturns, so that whether the gear clearance is qualified or not can be judged through the torque waveform chart output by the torque sensor 4, further, a worker does not need to use tools to manually detect, the labor cost of the worker is reduced, and the detection effect and the detection efficiency can be further improved;
Through pulling pull rod 17 to remove, pull rod 17 removes and can drive locating plate 12 also to follow the removal, and compresses reset spring 15, can remove the location installation to connecting plate 11 this moment to can dismantle filter 6, and then be convenient for dismantle change or clean maintenance to it, the convenience when improving the use.
Referring to fig. 3, the mounting mechanism comprises a mounting plate 7 arranged on the outer wall of the bottom of the shell 2, two dampers 8 symmetrically and fixedly arranged on the outer wall of the bottom of the mounting plate 7, two damping springs 9 sleeved on the two dampers 8, and one bottom end of the bottom of each damper 8 is fixedly provided with the same bottom plate 10;
when in use, vibration of the shell 2 during use can be reduced through the damper 8 and the damping spring 9, and then the detection effect can be improved.
Referring to fig. 3 to 5, the positioning mechanism comprises two support plates 20 fixedly installed on the outer walls of two sides of the mounting plate 7, two telescopic rods 21 fixedly installed on the outer walls of the tops of the two support plates 20, two top plates 22 fixedly installed on one ends of the tops of the two telescopic rods 21, the two top plates 22 are respectively positioned on two sides of the top of the shell 2, anti-slip pads are respectively arranged on the two top plates 22, threaded holes 23 respectively formed on the outer surfaces of one sides of the two telescopic rods 21, and two adjusting bolts 24 screwed in the two threaded holes 23;
During the use, through pulling two roof 22 downwardly moving, two roof 22 downwardly moving and can compress telescopic link 21, can remove two roof 22 to the both sides at casing 2 top this moment to install spacingly to casing 2, then rotate corresponding adjusting bolt 24 and fix spacingly to telescopic link 21 again, thereby can fix spacingly to the position of roof 22, and then can improve the stability of casing 2.
When the motor gear transmission gap detection device is used, firstly, the shell 2 is placed on the mounting plate 7, then the two top plates 22 are pulled to move downwards, the two top plates 22 move downwards and compress the telescopic rods 21, at the moment, the two top plates 22 can be moved to two sides of the top of the shell 2, the shell 2 is mounted and limited, then the corresponding adjusting bolts 24 are rotated and the telescopic rods 21 are fixed and limited, so that the positions of the top plates 22 can be fixed and limited, and the stability of the shell 2 can be improved;
When the gap of the internal gear of the speed reducer connected with the output end of the motor 5 is required to be detected, the motor 5 drives the output shaft of the speed reducer in the complete equipment of the motor 5 to rotate through the torque sensor 4, and then to turn over, and the torque force is vertically fluctuated in the switching process of the forward rotation and the turning over due to the existence of the gap of the gear, so that whether the gap of the gear is qualified or not can be judged through the torque force waveform diagram output by the torque sensor 4, further, the manual detection by using tools by workers is not required, the labor cost of workers is reduced, and the detection effect and the detection efficiency can be further improved;
Thereby can reduce vibrations when casing 2 uses through attenuator 8 and damping spring 9, and then can improve the detection effect, and thereby can block impurity such as dust through setting up filter 6 and filter, and then can improve the radiating effect and the life of casing 2 inside electronic component, remove through pulling pull rod 17, pull rod 17 removes and can drive locating plate 12 and also follow the removal, and compress reset spring 15, can remove the location installation to connecting plate 11 this moment, thereby can dismantle filter 6, and then be convenient for dismantle change or clean maintenance to it, the convenience when improving the use.
The above embodiments are not intended to limit the scope of the application, so that the equivalent changes of the structure, shape and principle of the application are covered by the scope of the application.