Mounting tool for fixed bed grate plate of grate cooler
Technical Field
The utility model relates to the technical field of grid plate installation, in particular to an installation tool of a fixed bed grid plate of a grid cooler.
Background
The grate cooler is one of important equipment for producing cement, wherein the grate plates are key components for transferring heat and realizing cement cooling, hundreds to thousands of unequal grate plates are installed in the grate cooler according to the size, the grate bed of the grate cooler is provided with a fixed bed and a movable bed, the fixed bed is often manufactured in a casting mode, the grate plates are installed in a staggered splicing and preassembling mode, but after the grate plates are installed in a preassembling mode, the grate plates are heavier and are more difficult to carry from the ground to the grate bed, the grate plates are required to be transported to the upper part of the fixed bed in a hoisting mode after the grate plates are assembled, the hoisting operation steps are complex, the working efficiency is low, a certain safety risk exists, and therefore, an installation tool for the grate plates is urgently needed to be designed.
Disclosure of utility model
The utility model provides a mounting tool for a fixed bed grate plate of a grate cooler, which is used for solving the problems of low working efficiency and safety risk caused by frequent hoisting operation when a fixed grate bed is mounted in a preassembled mode.
In order to alleviate the technical problems, the technical scheme provided by the utility model is as follows:
The utility model provides an installation tool of a fixed bed grate plate of a grate cooler, which comprises a positioning component;
the positioning assembly comprises a positioning beam and an auxiliary beam;
the positioning beam is arranged at the lower part of the auxiliary beam;
the upper part of the positioning beam is provided with a plurality of bulges matched with the grid plate.
Still further, the method further comprises the steps of,
The spacing between the protrusions is set according to the size of the grate plate.
Still further, the method further comprises the steps of,
The device also comprises a support component;
The two support assemblies are respectively arranged at two sides of the positioning assembly;
the support assembly comprises a connecting rod, a base, a support rod and a bolt and nut pair;
one end of the connecting rod is rotationally connected with the base through a rotating shaft, the other end is rotationally connected with the bolt and nut pair;
the supporting rod is in threaded connection with the bolt and nut pair.
Still further, the method further comprises the steps of,
The connecting rod is fixedly connected with the positioning beam and the auxiliary beam respectively.
Still further, the method further comprises the steps of,
The bottom of the supporting rod is provided with an anti-slip pad.
Still further, the method further comprises the steps of,
The lower part of the base is provided with a rubber pad.
The beneficial effects of the utility model are analyzed as follows:
The present solution contemplates an installation tool that includes a positioning assembly and a support assembly. By using the tool, the grate plate can be directly preassembled on the grate bed, time and labor are saved, frequent hoisting operation is reduced, and the installation efficiency is greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the related art, the drawings that are required to be used in the description of the embodiments or the related art will be briefly described, and it is apparent that the drawings in the description below are some embodiments of the present utility model, and other drawings may be obtained according to the drawings without inventive effort for those skilled in the art.
FIG. 1 is a schematic view of the construction of the tool on a grate bed;
FIG. 2 is a schematic diagram of the structure of the tool;
Fig. 3 is a schematic structural view of the grate plate.
Icon:
100-positioning assembly, 110-positioning beam, 120-auxiliary beam;
200-grid plates;
300-supporting components, 310-connecting rods, 320-bases, 330-supporting rods, 340-bolt-nut pairs and 350-rotating shafts.
Detailed Description
Because the grate plates which are assembled in advance are difficult to carry from the ground to the grate bed, the grate plates are required to be hoisted by a lifting appliance for auxiliary transportation, the operation steps are complex, the working efficiency is low, and a certain safety risk exists.
In view of this, as shown in fig. 1 to 3, the present embodiment provides a tool for installing a fixed bed grate plate of a grate cooler, which includes a positioning assembly 100;
The positioning assembly 100 includes a positioning beam 110 and an auxiliary beam 120;
the positioning beam 110 is disposed at the lower portion of the auxiliary beam 120;
The upper part of the positioning beam 110 is provided with a plurality of protrusions matched with the grid plate 200;
the interval between the protrusions is set according to the size of the grate plate 200.
Specifically, fig. 3 is a schematic diagram of the front side up state of the grate plate 200, wherein a set of screw holes and long holes are respectively arranged on the left side and the right side for connection between the grate plate 200, a counter bore and a slot are respectively arranged on the upper end and the lower end, the protrusions on the positioning beams 110 can be arranged according to the size of the counter bore and the size of the slot so as to accurately position the space between the grate plates 200, the positioning beams 110 can be made of angle steel, the side walls of the angle steel are abutted against the grate plates 200 to realize positioning, and the positioning beams can also be made of two steel plates by welding at an included angle of 90 degrees.
As shown in fig. 1, the tool can be directly placed on the upper surface of a grate bed or the upper surface of a mounted grate plate 200 to pre-assemble the grate plate 200, and the specific method is as follows:
The grid plates are reversely buckled on the auxiliary beam 120, the grid plates are uniformly arranged according to the positions of the grid plates matched with the protrusions, and then are connected according to the corresponding intervals by using bolts and nuts, and after the pre-assembled grid plates are connected, the grid plates can be taken down to be directly arranged on a grid bed, so that the time and labor are saved, frequent hoisting operation is avoided, and the installation efficiency is improved.
The shape and structure of the support assembly 300 are as shown in fig. 1 and 2:
the two support assemblies 300 are respectively disposed at two sides of the positioning assembly 100;
The support assembly 300 includes a connection rod 310, a base 320, a support rod 330, and a bolt-nut pair 340;
one end of the connecting rod 310 is rotationally connected with the base 320 through a rotating shaft 350, and the other end is rotationally connected with the bolt and nut pair;
the supporting rod 330 is in threaded connection with the bolt and nut pair;
the connecting rod 310 is fixedly connected with the positioning beam 110 and the auxiliary beam 120, respectively.
Specifically, since the grate bed has different inclination angles of about 5 degrees to 15 degrees according to different sizes of the equipment, in order to ensure stability in the use process, the supporting assembly 300 is in a tripod-like form, and the whole supporting assembly 300 and the grate bed angle are adapted by adjusting the position of the bolt-nut pair 340 on the supporting rod 330, the connection angle of the bolt-nut pair and the connecting rod 310 and the connection angle of the connecting rod 310 and the base 320, as shown in fig. 1, the supporting assembly 300 can be directly placed on the upper surface of the installed grate plate 200, and can be stably placed on the grate bed by means of the device and the gravity of the preassembled grate plate 200.
Preferably, in order to avoid damage to the surface of the grate 200 and damage to the coating of the grate 200, which affects the life, the support rod 330 may have a non-slip pad at its bottom and a rubber pad at its bottom of the base 320, so that the lower part of the support assembly 300 is connected to the grate 200 with a soft material.
The scheme has the following beneficial effects:
The conventional preassembled and installed grate 200 needs to be hoisted through a hoist for auxiliary transportation, is complex in operation, low in working efficiency and has a certain safety risk. To solve this problem, the present solution contemplates an installation tool that includes the positioning assembly 100 and the support assembly 300. The positioning assembly 100 is precisely matched with the hole sites on the grate plate 200 by utilizing the protrusions to realize the rapid positioning and pre-assembly of the grate plate 200, and the support assembly 300 is adapted to grate beds with different inclination angles by adjusting the angles of the support rods 330 and the connecting rods 310 to ensure the stability in the installation process. By using the tool, the grate plate 200 can be directly preassembled on the grate bed, so that time and labor are saved, frequent hoisting operation is reduced, and the installation efficiency is greatly improved. In addition, this instrument need not special fixed mode, relies on self gravity can stably place, has further improved convenience and the security of installation.
It should be noted that the above-mentioned embodiments are merely for illustrating the technical solution of the present utility model, and not for limiting the same, and although the present utility model has been described in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that the technical solution described in the above-mentioned embodiments may be modified or some or all of the technical features may be equivalently replaced, and these modifications or substitutions do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the present utility model.