Disclosure of utility model
In view of the defects existing at present, the utility model provides the welding process type changing device, which can achieve the purpose of welding type changing, can be suitable for various types of products, has strong applicability, is convenient to adjust, is simple to operate, saves time and labor, improves the production efficiency and has low cost.
In order to achieve the above purpose, the embodiment of the present utility model adopts the following technical scheme:
The welding process type changing device comprises a supporting component, a bottom plate, an XY adjusting mechanism, an installing seat and a welding machine, wherein the supporting component, the bottom plate, the XY adjusting mechanism and the installing seat are sequentially connected, the welding process type changing device further comprises a Z-axis adjusting mechanism, an installing plate and an angle adjusting mechanism, the Z-axis adjusting mechanism and the installing plate are arranged on the installing seat, the Z-axis adjusting mechanism is connected with the installing plate, the angle adjusting mechanism and the welding machine are arranged on the installing plate, the angle adjusting mechanism is connected with the welding machine, the installing seat is driven by the XY adjusting mechanism to respectively move in the XY direction, so that the XY direction of the welding machine is adjusted, the Z direction of the welding machine is driven by the Z-axis adjusting mechanism to move in the Z direction, the welding machine is driven by the angle adjusting mechanism to rotate relative to the installing plate, and therefore the angle of the welding machine is adjusted.
According to one aspect of the utility model, the Z-axis adjusting mechanism comprises a Z-direction support and a Z-direction adjusting rod, the Z-direction support and the Z-direction adjusting rod are connected, the Z-direction support is fixed on the mounting seat, a Z-direction protrusion is arranged on the mounting plate, one end of the Z-direction adjusting rod extends out of the Z-direction support and props up the Z-direction protrusion, and therefore the mounting plate is driven to move along the Z direction of the mounting seat.
According to one aspect of the utility model, the welding machine is connected with the mounting plate through the movable plate, the angle adjusting mechanism is connected with the movable plate, and the movable plate is driven to rotate relative to the mounting plate through the angle adjusting mechanism, so that the angle adjustment of the welding machine is realized.
According to one aspect of the utility model, the angle adjusting mechanism comprises an adjusting bolt and an adjusting block, wherein the adjusting bolt is respectively in threaded connection with the adjusting block and the movable plate, the adjusting block is in rotary connection with the mounting plate, and the movable plate is driven to rotate relative to the mounting plate by screwing the adjusting bolt, so that the angle adjustment of the welding machine is realized.
According to one aspect of the utility model, the angle adjusting mechanism is a telescopic rod, one end of the telescopic rod is hinged with the mounting plate, the other end of the telescopic rod is hinged with the movable plate, and the movable plate is driven to rotate relative to the mounting plate through telescopic rod expansion and contraction, so that the angle adjustment of the welding machine is realized.
According to one aspect of the utility model, the XY adjustment mechanism comprises an X-axis adjustment mechanism and a Y-axis adjustment mechanism, wherein the X-axis adjustment mechanism is arranged on the bottom plate, the Y-axis adjustment mechanism is arranged on one side of the X-axis adjustment mechanism, the X-axis adjustment mechanism drives the mounting seat to move in the X direction so as to realize the X-direction adjustment of the welding machine, and the Y-axis adjustment mechanism drives the mounting seat to move in the Y direction so as to realize the Y-direction adjustment of the welding machine.
According to one aspect of the utility model, the X-axis adjusting mechanism comprises an X-direction support, an X-direction adjusting rod and an X-direction sliding plate, wherein the X-direction support is fixed on the bottom plate and is connected with the X-direction adjusting rod, the X-direction sliding plate is in sliding connection with the bottom plate, an X-direction protrusion is arranged on the X-direction sliding plate, and one end of the X-direction adjusting rod extends out of the X-direction support and props up the X-direction protrusion, so that the X-direction sliding plate is driven to move along the X-direction of the bottom plate.
According to one aspect of the utility model, the Y-axis adjusting mechanism comprises a Y-direction support and a Y-direction adjusting rod which are connected, the Y-direction support is fixed on the X-direction sliding plate, the mounting seat is in sliding connection with the X-direction sliding plate, the mounting seat is provided with a Y-direction bulge, and one end of the Y-direction adjusting rod extends out of the Y-direction support and jacks up the Y-direction bulge, so that the mounting seat is driven to move along the X-direction sliding plate in the Y direction.
According to one aspect of the utility model, the X-axis adjusting mechanism further comprises an X-direction limiting plate and an X-direction limiting rod, wherein the X-direction limiting plate is fixed on the bottom plate, an X-direction limiting hole is formed in the X-direction limiting plate, one end of the X-direction limiting rod is fixed with the X-direction sliding plate, and the other end of the X-direction limiting rod is sleeved in the X-direction limiting hole.
According to one aspect of the utility model, the Y-axis adjusting mechanism further comprises a Y-direction limiting plate and a Y-direction limiting rod, wherein the Y-direction limiting plate is fixed on the X-direction sliding plate, a Y-direction limiting hole is formed in the Y-direction limiting plate, one end of the Y-direction limiting rod is fixed with the mounting seat, and the other end of the Y-direction limiting rod is sleeved in the Y-direction limiting hole.
The welding machine has the advantages that if the initial position is the position set by welding the first product, when the welding position is different, for example, the welding position is higher when the second product is to be welded, the position of the welding machine is required to be raised to a proper position through the Z-axis adjusting mechanism, and if the welding machine is far away from the welding product, the welding focal length adjustment (the position adjustment of the angle and the XY direction) is required to be carried out through the angle adjusting mechanism and the XY adjusting mechanism, so that the purpose of welding and changing the shape is achieved. Compared with the traditional welding process, which needs to frequently replace welding clamps to adapt to different types of products, the device can achieve the purpose of welding and changing the shape, is suitable for various types of products, has strong applicability, is convenient to adjust, is simple to operate, saves time and labor, improves the production efficiency, has low cost, realizes 'one machine for multiple purposes' and 'one person for multiple machines' and has high and stable yield, and can help customers reduce the manpower input, improve the assembly efficiency and enlarge the profit.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of a first angle of the present utility model;
FIG. 2 is a schematic perspective view of a second angle of the present utility model;
Fig. 3 is a schematic perspective view of a third angle of the present utility model.
The names corresponding to the serial numbers in the figures are as follows:
1. The welding machine comprises a supporting component, 11, a column, 12, a first connecting cross rod, 13, a second connecting cross rod, 2, a bottom plate, 3, an X-axis adjusting mechanism, 31, an X-direction support, 32, an X-direction adjusting rod, 33, an X-direction sliding plate, 34, an X-direction limiting plate, 35, an X-direction limiting rod, 36, an X-direction protrusion, 37, a first auxiliary plate, 4, a Y-axis adjusting mechanism, 41, a Y-direction support, 42, a Y-direction adjusting rod, 43, a Y-direction limiting plate, 44, a Y-direction limiting rod, 45, a Y-direction protrusion, 46, a Y-direction sliding plate, 5, a mounting seat, 6, a Z-axis adjusting mechanism, 61, a Z-direction support, 62, a Z-direction adjusting rod, 63, a Z-direction limiting plate, 64, Z-direction limiting rod, 65, Z-direction protrusion, 66, a second auxiliary plate, 67, a Z-direction sliding plate, 7, a mounting plate, 8, an angle adjusting mechanism, 81, an adjusting bolt, 82, an adjusting block, 83, a first connecting block, 84, a second connecting block, 85, an angle limiting hole, 9, a movable plate and 10, and a welding machine.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
As shown in figures 1-3, the welding process type changing device can be used as a special machine or can be connected to any existing automatic assembly machine, and comprises a supporting component 1, a bottom plate 2, an XY adjusting mechanism, a mounting seat 5, a Z-axis adjusting mechanism 6, a mounting plate 7, an angle adjusting mechanism 8, a movable plate 9 and a welding machine 10. The welding machine comprises a supporting component 1, a base plate 2, an XY adjusting mechanism and a mounting seat 5, wherein the Z-axis adjusting mechanism 6 and the mounting plate 7 are sequentially connected, the Z-axis adjusting mechanism 6 is connected with the mounting plate 7, the mounting plate 7 is slidably connected with the mounting seat 5, the angle adjusting mechanism 8 is arranged on the mounting plate 7, the angle adjusting mechanism 8 is connected with a movable plate 9, the movable plate 9 is rotatably connected with the mounting plate 7, the welding machine 10 is fixed on the side face or right in front of the movable plate 9, the mounting seat 5 is driven by the XY adjusting mechanism to respectively move relative to the base plate 2, so that the XY direction adjustment of the welding machine 10 is achieved, the Z-axis adjusting mechanism 6 is used for driving the mounting plate 7 to move relative to the mounting seat 5, so that the Z direction adjustment of the welding machine 10 is achieved, the movable plate 9 is driven by the angle adjusting mechanism 8 to rotate relative to the mounting plate 7, the welding machine 10 is driven to rotate relative to the mounting plate 7, and the angle adjustment of the welding machine 10 is achieved.
In the embodiment, the supporting part 1 comprises a connecting upright post 11, a first connecting cross rod 12 and a second connecting cross rod 13 which are sequentially and vertically connected and fixed, wherein the connecting upright post 11 is vertically arranged, the first connecting cross rod 12 and the second connecting cross rod 13 are horizontally arranged, and the supporting part 1 is used for mounting and supporting the whole device. The bottom plate 2 is fixed on the second connecting cross bar 13, and the bottom plate 2 is square plate-shaped and used for connecting and installing each adjusting structure. The mounting seat 5 is in an L-shaped plate shape as a whole, and the mounting plate 7 and the movable plate 9 are both in square plate shapes.
In the embodiment, the XY adjusting mechanism comprises an X-axis adjusting mechanism 3 and a Y-axis adjusting mechanism 4, wherein the X-axis adjusting mechanism 3 is arranged on the base plate 2, the Y-axis adjusting mechanism 4 is arranged on one side above the X-axis adjusting mechanism 3, the mounting seat 5 is driven to move in the X direction relative to the base plate 2 through the X-axis adjusting mechanism 3, so that the X-direction adjustment of the welding machine 10 is achieved, and the mounting seat 5 is driven to move in the Y direction relative to the base plate 2 through the Y-axis adjusting mechanism 4, so that the Y-direction adjustment of the welding machine 10 is achieved.
In the embodiment, the X-axis adjusting mechanism 3 comprises an X-direction support 31, an X-direction adjusting rod 32, an X-direction sliding plate 33, an X-direction limiting plate 34 and an X-direction limiting rod 35, wherein the X-direction support 31 is fixed on the side surface of the bottom plate 2, the X-direction support 31 is connected with the X-direction adjusting rod 32, the X-direction sliding plate 33 is in sliding connection with the bottom plate 2, an X-direction protrusion 36 is fixed on the side surface of the X-direction sliding plate 33, the X-direction limiting plate 34 is fixed on the other side surface of the bottom plate 2 and is opposite to the X-direction protrusion 36 or the X-direction support 31, an X-direction limiting hole is formed in the X-direction limiting plate 34, one end of the X-direction limiting rod 35 is fixed with the X-direction sliding plate 33, the other end of the X-direction limiting rod 35 is sleeved in the X-direction limiting hole, and the X-direction protrusion 36 is jacked forward through the front end of the X-direction adjusting rod 32, so that the X-direction sliding plate 33 is driven to move along the X-direction of the bottom plate 2, the X-direction adjustment of the welding machine 10 is realized, and the X-direction limiting rod 35 is driven to move in the X-direction limiting hole.
In this embodiment, the X-axis adjusting mechanism 3 may further include a first auxiliary plate 37, the first auxiliary plate 37 is fixed directly above the base plate 2, the first auxiliary plate 37 and the base plate are identical in structure and are fixed by bolts or integrally formed, the X-direction support 31 is fixed on a side surface of the first auxiliary plate 37, the X-direction slide plate 33 is slidably connected with the first auxiliary plate 37, the X-direction limiting plate 34 is fixed on another side surface of the first auxiliary plate 37, and the front end of the X-direction adjusting rod 32 extends out of the X-direction support 31 and props up the X-direction protrusion 36 forward, so that the X-direction slide plate 33 is driven to move along the first auxiliary plate 37 in the X-direction, thereby realizing the X-direction adjustment of the welding machine 10. The first auxiliary plate 37 facilitates the disassembly and assembly of the whole device and the reasonable arrangement of the structures of the parts.
In this embodiment, the Y-axis adjusting mechanism 4 includes a Y-axis support 41, a Y-axis adjusting rod 42, a Y-axis limiting plate 43, and a Y-axis limiting rod 44, where the Y-axis support 41 is fixed on the side of the X-axis sliding plate 33, the Y-axis support 41 is connected with the Y-axis adjusting rod 42, the mount 5 is slidably connected with the X-axis sliding plate 33, a Y-axis protrusion 45 is fixed on the side of the mount 5, the Y-axis limiting plate 43 is fixed on the other side of the X-axis sliding plate 33 and opposite to the Y-axis protrusion 45 or the Y-axis support 41, a Y-axis limiting hole is formed in the Y-axis limiting plate 43, one end of the Y-axis limiting rod 44 is fixed with the mount 5, and the other end of the Y-axis limiting rod 44 is sleeved in the Y-axis limiting hole, and the front end of the Y-axis adjusting rod 42 extends out of the Y-axis support 41 and pushes up the Y-axis protrusion 45 forward, so as to drive the mount 5 to move along the Y-axis direction of the X-axis sliding plate 33, thereby realizing the Y-axis adjustment of the welder 10, and the Y-axis limiting rod 44 is driven by the mount 5.
In this embodiment, the Y-axis adjusting mechanism 4 may further include a Y-directional slide 46, the mounting seat 5 is fixed directly above the Y-directional slide 46, and is fixed or integrally formed by using a bolt, the Y-directional slide 46 is slidably connected with the X-directional slide 33, a Y-directional protrusion 45 is fixed on a side surface of the Y-directional slide 46, one end of the Y-directional limit rod 44 is fixed with the Y-directional slide 46, and the other end of the Y-directional limit rod is sleeved in the Y-directional limit hole, and the front end of the Y-directional adjusting rod 42 extends out of the Y-directional support 41 and props up the Y-directional protrusion 45 forward, so as to drive the Y-directional slide 46 to move along the X-directional slide 33, thereby realizing Y-directional adjustment of the welding machine 10, and meanwhile, the Y-directional slide 46 drives the Y-directional limit rod 44 to move in the Y-directional limit hole, thereby playing a role of limiting. The Y-direction slide 46 facilitates the disassembly and assembly of the whole device and the reasonable arrangement of the structures of the parts.
In this embodiment, the Z-axis adjusting mechanism 6 includes a Z-axis support 61 and a Z-axis adjusting rod 62, which are connected, the Z-axis support 61 is fixed on the side of the mounting base 5, a Z-axis protrusion 65 is fixed on the side of the mounting plate 7, and the front end (or top end) of the Z-axis adjusting rod 62 extends out of the Z-axis support 61 and lifts the Z-axis protrusion 65 forward (or upward) so as to drive the mounting plate 7 to move along the Z-axis of the mounting base 5, thereby realizing the Z-axis adjustment or vertical lifting adjustment of the welder 10.
In this embodiment, the Z-axis adjusting mechanism 6 further includes a Z-axis limiting plate 63 and a Z-axis limiting rod 64, where the Z-axis limiting plate 63 is fixed on the other side of the mounting seat 5 and opposite to the Z-axis protrusion 65 or the Z-axis support 61, a Z-axis limiting hole is formed in the Z-axis limiting plate 63, one end of the Z-axis limiting rod 64 is fixed with the mounting plate 7, the other end of the Z-axis limiting rod 64 is sleeved in the Y-axis limiting hole, and the front end (or top end) of the Z-axis adjusting rod 62 extends out of the Z-axis support 61 and lifts the Z-axis protrusion 65 forward (or upward), so as to drive the mounting plate 7 to move along the Z-axis of the mounting seat 5, thereby realizing the Z-axis adjustment of the welding machine 10, and meanwhile, the mounting plate 7 drives the Z-axis limiting rod 64 to move in the Z-axis limiting hole, thereby playing a role in limiting.
In this embodiment, the Z-axis adjusting mechanism 6 may further include a second auxiliary plate 66 and a Z-direction slide plate 67, which are slidably connected, and both are square, where the second auxiliary plate 66 is fixed on the side surface of the mounting seat 5, both are fixed by bolts or integrally formed, the mounting plate 7 is fixed on the side surface of the Z-direction slide plate 67, both are fixed by bolts or integrally formed, the Z-direction support 61 is fixed on the side surface of the second auxiliary plate 66, the Z-direction protrusion 65 is fixed on the side surface of the Z-direction slide plate 67, and the front end (or top end) of the Z-direction adjusting rod 62 extends out of the Z-direction support 61 and pushes up the Z-direction protrusion 65 forward (or upward) so as to drive the Z-direction slide plate 67 and the mounting plate 7 to move along the second auxiliary plate 66 in the Z-direction, thereby realizing the Z-direction adjustment of the welding machine 10. The second auxiliary plate 66 and the Z-direction sliding plate 67 facilitate the disassembly and assembly of the whole device and the reasonable arrangement of the structures of all parts.
In this embodiment, the X-axis adjusting mechanism 3, the Y-axis adjusting mechanism 4, and the Z-axis adjusting mechanism 6 are identical in structure, that is, the X-direction support 31, the Y-direction support 41, and the Z-direction support 61 are identical in structure, the X-direction adjusting lever 32, the Y-direction adjusting lever 42, and the Z-direction adjusting lever 62 are identical in structure, the X-direction protrusion 36, the Y-direction protrusion 45, and the Z-direction protrusion 65 are identical in structure, the X-direction limiting plate 34, the Y-direction limiting plate 43, and the Z-direction limiting plate 63 are identical in structure, the X-direction limiting rod 35, the Y-direction limiting rod 44, and the Z-direction limiting rod 64 are identical in structure, and the like. The X-direction support 31 and the X-direction protrusion 36 are not limited to specific structural shapes, and are all in an approximately L-shaped block shape, the X-direction limiting plate 34 is in a square plate shape, the X-direction limiting hole is in a waist-shaped hole shape, and the X-direction limiting rod 35 is in a rod shape.
In this embodiment, the X-direction adjusting rod 32 is a threaded rod, which is screwed with the X-direction support 31, and by screwing the X-direction adjusting rod 32, the X-direction adjusting rod 32 moves forward relative to the X-direction support 31 and lifts the X-direction protrusion 36 forward, so as to drive the X-direction sliding plate 33 to move along the X-direction of the bottom plate 2, thereby realizing the X-direction adjustment of the welder 10. In addition, the setting mode of the 2 adjusting rods is consistent with that of the adjusting rods, and the detailed description is omitted.
In the embodiment, the angle adjusting mechanism 8 comprises an adjusting bolt 81 and an adjusting block 82, the adjusting block 82 is rotationally connected with the mounting plate 7, a first connecting block 83 is integrally and vertically fixed on the adjusting block 82, a second connecting block 84 is integrally and vertically fixed on the upper corner of the movable plate 9, the adjusting bolt 81 is vertically arranged, the adjusting bolt 81 is sequentially connected with the first connecting block 83 and the second connecting block 84 from top to bottom in a threaded manner, the movable plate 9 is driven to rotate relative to the mounting plate 7 by screwing the adjusting bolt 81, and therefore angle adjustment of the welding machine 10 is achieved, and after adjustment is finished, the movable plate 9 and the mounting plate 7 are fixed by adopting bolts or screw fasteners.
In this embodiment, the angle adjusting mechanism 8 further includes an angle limiting hole 85 and an angle limiting rod, where the angle limiting hole 85 is an arc hole and is formed on the movable plate 9, the angle limiting hole 85 is formed at a corner of the movable plate 9 and is close to the second connecting block 84, and the angle limiting rod is cylindrical, and one end of the angle limiting rod is fixed on the mounting plate 7, and the other end of the angle limiting rod is clamped in the angle limiting hole 85. When the movable plate 9 rotates relative to the mounting plate 7, the angle rotation of the movable plate 9 is guided and limited through the angle limiting hole 85 and the angle limiting rod.
In practical application, the supporting component 1, the bottom plate 2 and the welding machine 10 are in the prior art, and will not be described again.
In this embodiment, if the initial position is the position set by welding the first product, when the welding position is different, for example, the welding position is higher if the second product is to be welded, the position of the welder 10 needs to be raised to a proper position by the Z-axis adjusting mechanism 6, and when the welder 10 is far away from the welded product, the welding focal length adjustment (the position adjustment in the angle and XY directions) needs to be performed by the angle adjusting mechanism 8 and the XY adjusting mechanism to achieve the purpose of welding and changing.
Compared with the traditional welding process, which needs to frequently replace welding clamps to adapt to products of different types, the device can achieve the purpose of welding and changing the model, is applicable to products of various types, has strong applicability, is convenient to adjust, simple to operate, time-saving and labor-saving, improves production efficiency, is low in cost, achieves multiple purposes, and can help customers reduce labor input, improve assembly efficiency and expand profits.
Example two
The difference between the first embodiment and the second embodiment is that the angle adjusting mechanism 8 is a telescopic rod, that is, the angle adjusting mechanism 8 does not adopt an adjusting bolt 81 and an adjusting block 82, one end of the telescopic rod is hinged with the mounting plate 7, the other end of the telescopic rod is hinged with the movable plate 9, and the movable plate 9 is driven to rotate relative to the mounting plate 7 through telescopic rod expansion and contraction, so that the angle adjustment of the welding machine 10 is realized.
In this embodiment, the telescopic rod is an electric cylinder or an air cylinder. After the angle of the welding machine 10 is adjusted, bolts or screws can be used to further fix the movable plate 9 and the mounting plate 7, so that the structural stability is further enhanced.
The beneficial effects of the embodiment are that the angle adjusting mechanism 8 is arranged to be a telescopic rod, so that the angle adjusting mechanism is more convenient to adjust and use.
Example III
The difference between the first embodiment and the second embodiment is that the X-direction adjusting rod 32, the Y-direction adjusting rod 42 and the Z-direction adjusting rod 62 are telescopic adjusting rods, that is, the three adjusting rods are not threaded rods, the three telescopic adjusting rods are respectively correspondingly arranged on the side surfaces of the supports in the three directions, the extending ends of the three telescopic adjusting rods respectively extend out of the three supports, and the three telescopic adjusting rods extend out and jack up the protrusions in the three directions forwards, so that the adjustment in the three directions of the X direction, the Y direction and the Z direction of the welding machine 10 is realized.
In this embodiment, the telescopic adjustment rod is an electric cylinder or an air cylinder.
The embodiment has the beneficial effects that the X-direction adjusting rod 32, the Y-direction adjusting rod 42 and the Z-direction adjusting rod 62 are all telescopic adjusting rods, so that the welding machine 10 can be conveniently moved in three directions, and the use is convenient.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the technical scope of the present utility model should be included in the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.