CN223172034U - Accessory cutting system in wind tower - Google Patents
Accessory cutting system in wind towerInfo
- Publication number
- CN223172034U CN223172034U CN202422389744.9U CN202422389744U CN223172034U CN 223172034 U CN223172034 U CN 223172034U CN 202422389744 U CN202422389744 U CN 202422389744U CN 223172034 U CN223172034 U CN 223172034U
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- accessory
- cutting
- wind tower
- feeding
- positioning
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Abstract
本实用新型提供风塔内附件切割系统，包括上料底座，定位结构，支撑架，螺杆驱动结构，切割机体和切割片，其中：定位结构安装在上料底座上，且支撑架固定安装在上料底座的表面，该螺杆驱动结构安装在支撑架的内部；所述切割机体安装在螺杆驱动结构上，且切割片安装在切割机体上；定位结构的内部放置有风塔管状附件；本实用新型上料底座和定位结构的设置，可以自动上料，可以精确的确定切割位置，单次切割的附件数量大。
The utility model provides a wind tower accessory cutting system, comprising a loading base, a positioning structure, a support frame, a screw drive structure, a cutting body and a cutting blade, wherein: the positioning structure is mounted on the loading base, and the support frame is fixedly mounted on the surface of the loading base, and the screw drive structure is mounted inside the support frame; the cutting body is mounted on the screw drive structure, and the cutting blade is mounted on the cutting body; a wind tower tubular accessory is placed inside the positioning structure; the setting of the loading base and the positioning structure of the utility model can automatically load materials, can accurately determine the cutting position, and can cut a large number of accessories at a single time.
Description
Technical Field
The utility model relates to the technical field of cutting accessories in wind towers, in particular to a cutting system for accessories in wind towers.
Background
With the rapid development of renewable energy sources, wind energy is more and more important as an important clean energy source, a wind tower is a core component part of a wind generating set, the structure and the material quality of the wind tower directly influence the efficiency and the safety of wind power generation, and in the production and maintenance process of the wind tower, the cutting of tubular accessories is a key process, and the assembly precision and the overall performance of the wind tower are influenced.
Currently, the cutting technologies commonly used in the market include laser cutting, plasma cutting, mechanical cutting, etc., and although these technologies have advantages, there are some limitations in practical application:
The precision problem is that the traditional cutting method can cause uneven cutting and influence the quality of the final product when processing the large-size tubular accessory.
The efficiency is low, the positioning and fixing of the accessories are often dependent on manual operation in the cutting process, and the operation time and labor intensity are increased.
Potential safety hazard that the traditional equipment lacks automation and intellectualization, so that the potential safety hazard in the cutting process is large and accidents are easy to cause.
Therefore, it is necessary to invent a cutting system for accessories in a wind tower.
Disclosure of utility model
In order to solve the technical problems, the utility model provides an accessory cutting system in a wind tower, which is used for solving the problems that the existing accessory cutting system in the wind tower still cannot automatically feed materials, cannot accurately determine the cutting position and has a small number of accessories for single cutting. The wind tower internal accessory cutting system comprises a feeding base, a positioning structure, a supporting frame, a screw driving structure, a cutting machine body and a cutting piece, wherein the positioning structure is arranged on the feeding base, the supporting frame is fixedly arranged on the surface of the feeding base, the screw driving structure is arranged in the supporting frame, the cutting machine body is arranged on the screw driving structure, and the cutting piece is arranged on the cutting machine body.
The wind tower tubular accessory is arranged in the positioning structure.
The feeding base comprises a stable base plate, an inclined support and a feeding workbench, wherein the stable base plate is fixedly arranged on the ground, the inclined support is fixedly arranged on the surface of the stable base plate, and the feeding workbench is fixedly arranged at the top end of the inclined support.
The positioning structure comprises an accessory positioning clamp, an adjusting support arm, a supporting moving frame and a stop plate, wherein the accessory positioning clamp is fixedly arranged on the surface of the feeding base, the adjusting support arm is slidably arranged at one end of the feeding base, the supporting moving frame is fixedly arranged at the top end of the adjusting support arm, and the stop plate is fixedly arranged on the surface of the supporting moving frame.
The whole feeding base is of a stainless steel metal structure, two groups of inclined brackets in the feeding base are two groups, one is high and the other is low, so that the feeding workbench forms an inclined plane, all structures connected with the periphery of the feeding workbench incline along with the inclination of the feeding workbench, and the structure is ① supporting structure, which has the following effects that a stable foundation is provided, the whole cutting system is supported, the stability of all parts in the operation process is ensured, ② positioning and guiding are realized, the tubular accessories of the wind tower are guided into a cutting area through the inclined brackets and the feeding workbench, the accurate placement of the accessories is ensured, and ③ inclined design is realized, the inclined workbench is beneficial to utilizing gravity, so that the accessories naturally slide to a positioning structure, the operation is convenient, and the working efficiency is improved.
The accessory locating clamp in the locating structure is perpendicular to the feeding workbench in the feeding base, the accessory locating clamp is made of two metal plates, the distance between the accessory locating clamps is matched with the diameter of the wind tower tubular accessory, the wind tower tubular accessory in the accessory locating clamp can slide downwards due to inclination and finally contacts with the stop plate, the position of the stop plate can be determined by adjusting the expansion and contraction of the supporting arm, ① accessories are fixed, the wind tower tubular accessory is firmly fixed in a proper position through the accessory locating clamp and prevented from moving in the cutting process, ② is accurately aligned, the accurate position of the accessory below the cutting machine body is ensured, so that the cutting accuracy and efficiency are improved, ③ guides to slide, the inclined design enables the accessory to slide smoothly in the locating structure and finally contacts with the stop plate, and the cutting process is facilitated.
Compared with the prior art, the utility model has the following beneficial effects:
1. The feeding base has the following effects that a stable foundation is provided, the whole cutting system is supported, stability of all parts in the operation process is guaranteed, ② positioning and guiding are achieved, the tubular accessories of the wind tower are guided into a cutting area through the inclined support and the feeding workbench, accurate placement of the accessories is guaranteed, ③ inclined design is achieved, the inclined workbench is beneficial to utilizing gravity, the accessories naturally slide to a positioning structure, operation is facilitated, and working efficiency is improved.
2. The positioning structure has the following effects that ① accessories are fixed, the wind tower tubular accessories are firmly fixed in position through the accessory positioning clamps to prevent movement in the cutting process, ② is accurately aligned, the accurate position of the accessories below a cutting machine body is ensured, the cutting precision and efficiency are improved, ③ is guided to slide, the accessories can slide smoothly in the positioning structure due to the inclined design, and finally the accessories are contacted with the stop plate, so that the cutting process is facilitated.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is an enlarged view at a of the present utility model.
Fig. 3 is an enlarged view of the utility model at B.
In the figure:
The device comprises a feeding base 1, a stable base plate 11, an inclined bracket 12, a feeding workbench 13, a positioning structure 2, an accessory positioning clamp 21, an adjusting support arm 22, a support moving frame 23, a stop plate 24, a wind tower tubular accessory 3, a support frame 4, a screw driving structure 5, a cutting machine body 6 and a cutting piece 7.
Detailed Description
In order that those skilled in the art will better understand the present utility model, a technical solution of the embodiments of the present utility model will be clearly and completely described below, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present utility model without making any inventive effort, shall fall within the scope of the present utility model.
As shown in fig. 1 to 3.
The utility model provides an accessory cutting system in a wind tower, which comprises a feeding base 1, a positioning structure 2, a supporting frame 4, a screw driving structure 5, a cutting machine body 6 and a cutting piece 7, wherein the positioning structure 2 is arranged on the feeding base 1, the supporting frame 4 is fixedly arranged on the surface of the feeding base 1, the screw driving structure 5 is arranged in the supporting frame 4, the cutting machine body 6 is arranged on the screw driving structure 5, and the cutting piece 7 is arranged on the cutting machine body 6.
Inside the positioning structure 2 is placed a wind tower tubular accessory 3.
The feeding base 1 comprises a stable base plate 11, an inclined support 12 and a feeding workbench 13, wherein the stable base plate 11 is fixedly installed on the ground, the inclined support 12 is fixedly installed on the surface of the stable base plate 11, and the feeding workbench 13 is fixedly installed at the top end of the inclined support 12.
The positioning structure 2 comprises an accessory positioning clamp 21, an adjusting support arm 22, a supporting moving frame 23 and a stop plate 24, wherein the accessory positioning clamp 21 is fixedly arranged on the surface of the feeding base 1, the adjusting support arm 22 is slidably arranged at one end of the feeding base 1, the supporting moving frame 23 is fixedly arranged at the top end of the adjusting support arm 22, and the stop plate 24 is fixedly arranged on the surface of the supporting moving frame 23.
The whole feeding base 1 adopts a stainless steel metal structure, two groups of inclined brackets 12 in the feeding base 1 are adopted, one group is higher and the other group is lower, so that the feeding workbench 13 forms an inclined plane, and all structures connected with the periphery of the feeding workbench 13 incline along with the inclination of the feeding workbench 13.
The accessory locating clamp 21 in the locating structure 2 is perpendicular to the feeding workbench 13 in the feeding base 1, the accessory locating clamp 21 is made of two metal plates, the distance between the accessory locating clamps 21 is matched with the diameter of the wind tower tubular accessory 3, the wind tower tubular accessory 3 in the accessory locating clamp 21 can slide downwards due to inclination and finally contacts with the stop plate 24, and the position of the stop plate 24 can be determined by adjusting the expansion and contraction of the support arm 22.
The design of the wind tower inner attachment cutting system aims to cut the wind tower tubular attachment 3 efficiently and safely. The working principle mainly comprises the following steps:
1. Feeding and positioning:
When the wind tower tubular accessory 3 is started to work, the wind tower tubular accessory is placed on the feeding workbench 13 on the feeding base 1, and the accessory can naturally slide into the positioning structure 2 by means of gravity due to the inclined design of the feeding workbench.
The accessory positioning clamp 21 of the positioning structure 2 can firmly fix the accessory, ensure that the accessory cannot move in the cutting process, and further maintain the cutting accuracy.
2. Accessory adjustment:
The operator can adjust the height of the positioning structure 2 by adjusting the support arm 22 in order to cut out wind tower tubular appendages 3 of different lengths, which ensures an optimal cutting position between the appendages and the cutting body 6.
3. Cutting preparation:
Once the accessory is correctly positioned, the screw drive mechanism 5 is activated to drive the cutter body 6 downwardly and the cutting blade 7 is mounted on the cutter body in preparation for the cutting operation.
4. And (3) cutting:
The cutting block 6 moves down along the set path and the cutting blade 7 starts cutting the accessory, the stop plate 24 in the positioning structure 2 provides a firm support for the cutting and prevents the accessory from being damaged during the cutting process.
5. And (3) cutting:
After the cutting is completed, the attachment is cut to the desired size, and the operator can conveniently remove the cut attachment by adjusting the support arm 22 and the attachment positioning clip 21 and prepare for the next round of cutting work.
Summary
The whole cutting process is highly dependent on the design of the feeding base 1 and the positioning structure 2, so that the stable positioning and efficient cutting of accessories are ensured. The system realizes safe and accurate processing of the wind tower tubular accessory through an accurate mechanical structure and gravity guidance, and adapts to different working environments and requirements.
By utilizing the technical scheme of the utility model or under the inspired by the technical scheme of the utility model, a similar technical scheme is designed by a person skilled in the art, so that the technical effects are achieved, and the technical scheme falls into the protection scope of the utility model.
Claims (4)
1. The wind tower internal accessory cutting system is characterized by comprising a feeding base (1), a positioning structure (2), a supporting frame (4), a screw driving structure (5), a cutting machine body (6) and a cutting plate (7), wherein the positioning structure (2) is arranged on the feeding base (1), the supporting frame (4) is fixedly arranged on the surface of the feeding base (1), the screw driving structure (5) is arranged in the supporting frame (4), the cutting machine body (6) is arranged on the screw driving structure (5), the cutting plate (7) is arranged on the cutting machine body (6), the positioning structure (2) comprises an accessory positioning clamp (21), an adjusting supporting arm (22), a supporting moving frame (23) and a cutting plate (24), the accessory positioning clamp (21) is fixedly arranged on the surface of the feeding base (1), the adjusting supporting arm (22) is slidably arranged at one end of the feeding base (1), the supporting moving frame (23) is fixedly arranged at the top end of the adjusting arm (22), the cutting plate (24) is fixedly arranged on the surface of the supporting moving frame (23), the inner positioning structure (2) comprises an accessory positioning clamp (21) and two accessory clamping plates (13) which are arranged on the inner worktop of the metal clamping table (1) and are perpendicular to each other, the distance between the accessory locating clamps (21) is matched with the diameter of the wind tower tubular accessory (3), the wind tower tubular accessory (3) inside the accessory locating clamps (21) can slide downwards due to inclination and finally contact with the stop plate (24), and the position of the stop plate (24) can be determined by adjusting the extension and retraction of the supporting arm (22).
2. The wind tower inner attachment cutting system according to claim 1, wherein the positioning structure (2) is internally provided with a wind tower tubular attachment (3).
3. The wind tower internal accessory cutting system according to claim 1, wherein the feeding base (1) comprises a stable base plate (11), an inclined bracket (12) and a feeding workbench (13), the stable base plate (11) is fixedly installed on the ground, the inclined bracket (12) is fixedly installed on the surface of the stable base plate (11), and the feeding workbench (13) is fixedly installed on the top end of the inclined bracket (12).
4. The wind tower internal accessory cutting system according to claim 3, wherein the whole feeding base (1) is of a stainless steel metal structure, two groups of inclined brackets (12) in the feeding base (1) are arranged one above the other, so that the feeding workbench (13) forms an inclined plane, and all structures connected with the periphery of the feeding workbench (13) incline along with the inclination of the feeding workbench (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422389744.9U CN223172034U (en) | 2024-09-30 | 2024-09-30 | Accessory cutting system in wind tower |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422389744.9U CN223172034U (en) | 2024-09-30 | 2024-09-30 | Accessory cutting system in wind tower |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223172034U true CN223172034U (en) | 2025-08-01 |
Family
ID=96542075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422389744.9U Active CN223172034U (en) | 2024-09-30 | 2024-09-30 | Accessory cutting system in wind tower |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223172034U (en) |
-
2024
- 2024-09-30 CN CN202422389744.9U patent/CN223172034U/en active Active
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