CN223157493U - Air-cooled and water-cooled controller - Google Patents
Air-cooled and water-cooled controllerInfo
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- CN223157493U CN223157493U CN202422682539.1U CN202422682539U CN223157493U CN 223157493 U CN223157493 U CN 223157493U CN 202422682539 U CN202422682539 U CN 202422682539U CN 223157493 U CN223157493 U CN 223157493U
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Abstract
本实用新型涉及一种控制器,特别是涉及一种风冷水冷控制器。一种风冷水冷控制器,包括控制器本体以及可拆卸设置于所述控制器本体上的散热冷却组件。目的是为了提供一种结构简单、效率更高、可快速切换的风冷水冷控制器。
The utility model relates to a controller, in particular to an air-cooled or water-cooled controller. An air-cooled or water-cooled controller comprises a controller body and a heat dissipation and cooling component detachably arranged on the controller body. The purpose is to provide an air-cooled or water-cooled controller with a simple structure, higher efficiency and fast switching.
Description
技术领域Technical Field
本实用新型涉及控制器,特别是涉及一种风冷水冷控制器。The utility model relates to a controller, in particular to an air-cooled or water-cooled controller.
背景技术Background Art
电机控制器是电动汽车、电动摩托车等其他需要精确控制电机操作的设备的重要组成部分。为了确保电机控制器在高效运行的同时不会因过热而损坏,通常需要使用冷却系统。主要的冷却方案有风冷和水冷。Motor controllers are an important part of electric vehicles, electric motorcycles and other devices that require precise control of motor operation. In order to ensure that the motor controller operates efficiently without being damaged by overheating, a cooling system is usually required. The main cooling solutions are air cooling and water cooling.
原有的风冷方案具备结构简单、成本较低、重量轻的特点,但冷却效率有限,受环境影响较大;原有的水冷方案具备冷却效率高、温度控制精确、噪音低的特点,但结构复杂、成本较高、还会增加总量;且现有的风冷结构往往散热效率较低、现有的水冷结构往往会形成涡流效应,风冷和水冷往往无法根据实际需要进行切换。The original air cooling solution has the characteristics of simple structure, low cost and light weight, but the cooling efficiency is limited and is greatly affected by the environment; the original water cooling solution has the characteristics of high cooling efficiency, precise temperature control and low noise, but the structure is complex, the cost is high, and it will increase the total amount; and the existing air cooling structure often has low heat dissipation efficiency, and the existing water cooling structure often forms a vortex effect, and air cooling and water cooling often cannot be switched according to actual needs.
实用新型内容Utility Model Content
有鉴于此,本实用新型提供一种风冷水冷控制器。目的是为了提供一种结构简单、效率更高、可快速切换的风冷水冷控制器。In view of this, the utility model provides an air-cooled or water-cooled controller, the purpose of which is to provide an air-cooled or water-cooled controller with a simple structure, higher efficiency and fast switching.
为实现上述目的,本实用新型采取以下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种风冷水冷控制器,包括控制器本体以及可拆卸设置于所述控制器本体上的散热冷却组件;所述散热冷却组件包括安装底座,所述安装底座对应设置于所述控制器本体的上方,所述安装底座的上方对应设置有盖板,所述安装底座上对应所述盖板设置有多个散热鳍柱,相邻所述散热鳍柱之间形成散热通道,所述安装底座的上方设置有多个固定柱,所述盖板上对应多个所述固定柱设置有多个固定筒,所述盖板顶部的左右两侧相对设置有两个导流口,两个所述导流口均对应连接有导流管道。A wind-cooled or water-cooled controller comprises a controller body and a heat dissipation and cooling component detachably arranged on the controller body; the heat dissipation and cooling component comprises a mounting base, the mounting base is arranged correspondingly above the controller body, a cover plate is arranged correspondingly above the mounting base, a plurality of heat dissipation fins are arranged on the mounting base corresponding to the cover plate, a heat dissipation channel is formed between adjacent heat dissipation fins, a plurality of fixing columns are arranged above the mounting base, a plurality of fixing cylinders are arranged on the cover plate corresponding to the plurality of fixing columns, two guide ports are arranged oppositely on the left and right sides of the top of the cover plate, and both of the two guide ports are correspondingly connected to a guide pipe.
优选的,相邻两个所述散热鳍柱之间的空隙距离小于单个所述散热鳍柱的高度和宽度。Preferably, the gap distance between two adjacent heat dissipation fin columns is smaller than the height and width of a single heat dissipation fin column.
优选的,所述散热鳍柱按横截面的大小可分为第一散热鳍柱和第二散热鳍柱,所述第一散热鳍柱的横截面大于所述第二散热鳍柱,且所述第一散热鳍柱的高度大于所述第二散热鳍柱。Preferably, the heat dissipation fin column can be divided into a first heat dissipation fin column and a second heat dissipation fin column according to the size of the cross section, the cross section of the first heat dissipation fin column is larger than that of the second heat dissipation fin column, and the height of the first heat dissipation fin column is larger than that of the second heat dissipation fin column.
优选的,所述第一散热鳍柱分布设置于所述安装底座的中心线和各个端部。Preferably, the first heat dissipating fins are distributed on the center line and each end of the mounting base.
优选的,还包括蓄水槽,所述蓄水槽设置于所述安装底座的顶部且位于多个所述散热鳍柱的外围。Preferably, it further comprises a water storage tank, which is arranged on the top of the mounting base and located at the periphery of the plurality of heat dissipation fins.
优选的,所述固定筒对应套设于所述固定柱外围且与所述固定柱通过螺钉连接,所述固定柱上由上向下对应开设有第一螺纹孔,所述固定筒上对应所述第一螺纹孔开设有第二螺纹孔。Preferably, the fixing tube is correspondingly sleeved on the periphery of the fixing column and connected to the fixing column by screws, a first threaded hole is correspondingly opened on the fixing column from top to bottom, and a second threaded hole is opened on the fixing tube corresponding to the first threaded hole.
优选的,所述盖板的顶部一体成型设置有两个缓冲槽。Preferably, two buffer grooves are integrally formed on the top of the cover plate.
优选的,所述安装底座的四角对应设置有固定孔柱。Preferably, fixing holes are correspondingly provided at the four corners of the mounting base.
优选的,所述安装底座和所述盖板均采用导热材料制成。Preferably, the mounting base and the cover plate are both made of heat-conducting material.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1.本实用新型包括控制器本体以及可拆卸设置于控制器本体上的散热冷却组件,散热冷却组件包括安装底座,安装底座对应设置于控制器本体的上方,安装底座的上方对应设置有盖板,安装底座上对应盖板设置有多个散热鳍柱,相邻散热鳍柱之间形成散热通道,相邻散热鳍柱之间的空隙越小形成的散热通道越细密,散热通道的分散导流和加速循环效果越好,安装底座的上方设置有多个固定柱,盖板上对应多个固定柱设置有多个固定筒,盖板顶部的左右两侧相对设置有两个导流口,两个导流口均对应连接有导流管道,此设置可通过散热冷却组件为控制器本体进行散热降温,总体来说,相较于以往的控制器风冷或水冷散热结构,此结构通过采用圆柱型的散热鳍柱来代替传统片式的散热鳍片,采用多个散热鳍柱且结合多组相邻散热鳍柱之间形成的多个散热通道,可对风流或水流进行更加分散均匀的导流的同时也可对控制器进行快速的散热降温,同时圆柱型散热鳍柱的设置可有效的降低风流或水流与存在棱角的散热鳍片接触时在散热鳍片棱角处因风流或水流的流向挤压而形成的涡流效应,多个散热通道之间相互连通且呈圆滑设置,优化了传统的风冷结构因散热鳍片本身存在棱角而需要散热鳍片形成的鳍片通道正对风流或水流方向的设计,同时也取消了对风流方向或水流方向的设置限制,因此,本技术方案中的导流管道既可以对风进行导流又可以对水进行导流,可通过导流管道对其内散热介质(风或水)的切换,来实现风冷散热或水冷散热的切换,且散热介质(风或水)的流向不做限制,更加方便实用的同时也使得多组相邻散热鳍柱之间形成的多个散热通道在风冷或水冷过程中均能够有效的对散热介质(风或水)进行分散导流,在一定程度上提高了风冷或水冷的散热效率。The heat dissipation device is a kind of heat dissipation device, and its top is the heat dissipation device, and its top is the heat dissipation device, and its top is the heat dissipation device, and its bottom is the heat dissipation device. While dispersing the flow evenly, the controller can also be quickly cooled and cooled. At the same time, the setting of the cylindrical heat dissipation fin column can effectively reduce the eddy effect formed by the flow direction of the wind or water flow at the corners of the heat dissipation fins when the wind or water flow contacts the angular heat dissipation fins. The multiple heat dissipation channels are interconnected and smoothly arranged, which optimizes the traditional air-cooled structure in which the fin channels formed by the heat dissipation fins are facing the direction of the wind or water flow due to the angularity of the heat dissipation fins themselves, and also cancels the setting restrictions on the direction of the wind or water flow. Therefore, the guide pipe in the technical solution can guide both wind and water, and the switching of the heat dissipation medium (wind or water) inside the guide pipe can be realized to switch the air-cooled heat dissipation or water-cooled heat dissipation, and the flow direction of the heat dissipation medium (wind or water) is not restricted. It is more convenient and practical, and at the same time, the multiple heat dissipation channels formed between multiple groups of adjacent heat dissipation fin columns can effectively disperse and guide the heat dissipation medium (wind or water) during the air cooling or water cooling process, thereby improving the heat dissipation efficiency of air cooling or water cooling to a certain extent.
2.本实用新型相邻两个散热鳍柱之间的空隙距离小于单个散热鳍柱的高度和宽度,散热鳍柱按横截面的大小可分为第一散热鳍柱和第二散热鳍柱,第一散热鳍柱的横截面大于第二散热鳍柱,且第一散热鳍柱的高度大于第二散热鳍柱,此设置有益于在多组相邻的两个第一散热鳍柱之间、多组相邻的两个第二散热鳍柱之间或多组相邻的第一散热鳍柱和第二散热鳍柱之间形成多个不规则细密散热通道,多个不规则细密散热通道之间相互连通且呈圆滑设置,使得散热介质(风或水)能够被多个不规则细密散热通道快速的分散引流并均匀的遍布于蓄水槽内,同时能够加速散热介质(风或水)的循环,从而快速的实现对控制器的散热降温。2. The gap distance between two adjacent heat sinks of the utility model is smaller than the height and width of a single heat sink. The heat sinks can be divided into a first heat sink and a second heat sink according to the size of the cross section. The cross section of the first heat sink is larger than that of the second heat sink, and the height of the first heat sink is larger than that of the second heat sink. This arrangement is beneficial to forming a plurality of irregular and dense heat dissipation channels between multiple groups of adjacent two first heat sinks, between multiple groups of adjacent two second heat sinks, or between multiple groups of adjacent first heat sinks and second heat sinks. The plurality of irregular and dense heat dissipation channels are interconnected and smoothly arranged, so that the heat dissipation medium (wind or water) can be quickly dispersed and drained by the plurality of irregular and dense heat dissipation channels and evenly distributed in the water tank, and at the same time, the circulation of the heat dissipation medium (wind or water) can be accelerated, thereby quickly realizing the heat dissipation and cooling of the controller.
3.本实用新型第一散热鳍柱分布设置于安装底座的中心线和各个端部,此设置使得第一散热鳍柱在与相邻的第二散热鳍柱或第一散热鳍柱之间能够形成不规则细密散热通道的同时也能够增强整个散热冷却组件的强度,有利于延长散热冷却组件的使用寿命。3. The first heat dissipation fin column of the utility model is distributed on the center line and each end of the mounting base. This arrangement enables the first heat dissipation fin column to form an irregular and dense heat dissipation channel with the adjacent second heat dissipation fin column or the first heat dissipation fin column, while also enhancing the strength of the entire heat dissipation cooling assembly, which is beneficial to extending the service life of the heat dissipation cooling assembly.
4.本实用新型还包括蓄水槽,蓄水槽设置于安装底座的顶部且位于多个散热鳍柱的外围,此设置能够在采用水冷散热时对安装底座上的冷却水暂存,可降低水冷散热时冷却水的循环频率,有利于降低水能耗,更加环保。4. The utility model also includes a water storage tank, which is arranged on the top of the mounting base and located at the periphery of multiple heat dissipation fins. This arrangement can temporarily store cooling water on the mounting base when water cooling is adopted, which can reduce the circulation frequency of cooling water during water cooling, which is beneficial to reduce water energy consumption and is more environmentally friendly.
5.本实用新型固定筒对应套设于固定柱外围且与固定柱通过螺钉连接,固定柱上由上向下对应开设有第一螺纹孔,固定筒上对应第一螺纹孔开设有第二螺纹孔,此设置可通过第一螺纹孔、第二螺纹孔与螺钉之间的对应配合连接,将固定筒与固定柱对应的套设连接,可实现盖板与底座之间的快速拆卸。5. The fixing cylinder of the utility model is correspondingly sleeved on the periphery of the fixing column and connected to the fixing column by screws. A first threaded hole is correspondingly opened on the fixing column from top to bottom, and a second threaded hole is opened on the fixing cylinder corresponding to the first threaded hole. This setting can be connected by the corresponding matching between the first threaded hole, the second threaded hole and the screw, and the corresponding sleeve connection of the fixing cylinder and the fixing column can realize the rapid disassembly between the cover plate and the base.
6.本实用新型盖板的顶部一体成型设置有两个缓冲槽,两个缓冲槽均呈向上凸起设置,此设置有利于对依次经导流管道、导流口后进入散热冷却组件内的风流或水流起到短暂的缓冲作用,使得风流或水流流经多个不规则细密散热通道时更加均匀,可提高整体的散热效率。6. The top of the cover plate of the utility model is integrally formed with two buffer grooves, both of which are upwardly protruding. This arrangement is beneficial for temporarily buffering the wind flow or water flow that enters the heat dissipation cooling component after passing through the guide pipe and the guide port in sequence, so that the wind flow or water flow is more uniform when passing through multiple irregular and dense heat dissipation channels, which can improve the overall heat dissipation efficiency.
7.本实用新型安装底座的四角对应设置有固定孔柱,固定孔柱用于对控制器的位置进行锁定,并实现对控制器整体的安装固定。7. The four corners of the mounting base of the utility model are correspondingly provided with fixing hole columns, which are used to lock the position of the controller and realize the installation and fixation of the entire controller.
8.本实用新型安装底座和盖板均采用导热材料制成,此设置有利于对控制器运行过程中产生的热量进行传导并通过风冷、水冷以及自然散发等方式导出到控制器外,在一定程度上提高了散热冷却组件的散热效率。8. The mounting base and cover of the utility model are both made of heat-conducting materials. This setting is conducive to conducting the heat generated during the operation of the controller and exporting it to the outside of the controller through air cooling, water cooling and natural dissipation, thereby improving the heat dissipation efficiency of the heat dissipation cooling component to a certain extent.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型散热冷却组件安装时的部分侧视结构示意图;FIG1 is a partial side view of the structure of the heat dissipation and cooling assembly of the utility model when installed;
图2为本实用新型散热冷却组件安装时内部的第一俯视视角结构示意图;FIG2 is a schematic diagram of the first top view of the internal structure of the heat dissipation and cooling assembly of the utility model when it is installed;
图3为本实用新型散热冷却组件安装时内部的第二俯视视角结构示意图;FIG3 is a schematic diagram of the structure of the heat dissipation and cooling assembly of the utility model when it is installed from a second top view;
图4为本实用新型散热冷却组件安装时内部的第三俯视视角结构示意图;FIG4 is a schematic diagram of the third top view of the internal structure of the heat dissipation and cooling assembly of the utility model when it is installed;
图5为本实用新型的底部视角结构示意图;FIG5 is a schematic diagram of the structure of the utility model from a bottom viewing angle;
图6为本实用新型的立体分解结构示意图。FIG. 6 is a schematic diagram of a three-dimensional exploded structure of the present invention.
附图标记:1:控制器本体,2:散热冷却组件,3:安装底座,4:盖板,5:散热鳍柱,6:固定柱,7:固定筒,8:螺钉,9:导流口,10:导流管道,11:第一螺纹孔,12:第二螺纹孔,13:缓冲槽,14:第一散热鳍柱,15:第二散热鳍柱,16:固定孔柱,17:蓄水槽,18:散热通道。Figure markings: 1: controller body, 2: heat dissipation cooling assembly, 3: mounting base, 4: cover plate, 5: heat dissipation fin column, 6: fixing column, 7: fixing cylinder, 8: screw, 9: guide port, 10: guide pipe, 11: first threaded hole, 12: second threaded hole, 13: buffer groove, 14: first heat dissipation fin column, 15: second heat dissipation fin column, 16: fixing hole column, 17: water storage tank, 18: heat dissipation channel.
具体实施方式DETAILED DESCRIPTION
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
如图1、图2、图3、图4、图5和图6所示,包括控制器本体1以及可拆卸设置于控制器本体1上的散热冷却组件2,散热冷却组件2包括安装底座3,安装底座3对应设置于控制器本体1的上方,安装底座3的上方对应设置有盖板4,安装底座3上对应盖板4设置有多个散热鳍柱5,相邻散热鳍柱5之间形成散热通道18,相邻散热鳍柱5之间的空隙越小形成的散热通道18越细密,散热通道18的分散导流和加速循环效果越好,安装底座3的上方设置有多个固定柱6,盖板4上对应多个固定柱6设置有多个固定筒,盖板4顶部的左右两侧相对设置有两个导流口9,两个导流口9均对应连接有导流管道10,此设置可通过散热冷却组件2为控制器本体1进行散热降温,总体来说,相较于以往的控制器风冷或水冷散热结构,此结构通过采用圆柱型的散热鳍柱5来代替传统片式的散热鳍片,采用多个散热鳍柱5且结合多组相邻散热鳍柱5之间形成的多个散热通道18,可对风流或水流进行更加分散均匀的导流的同时也可对控制器进行快速的散热降温,同时圆柱型散热鳍柱5的设置可有效的降低风流或水流与存在棱角的散热鳍片接触时在散热鳍片棱角处因风流或水流的流向挤压而形成的涡流效应,多个散热通道18之间相互连通且呈圆滑设置,优化了传统的风冷结构因散热鳍片本身存在棱角而需要散热鳍片形成的鳍片通道正对风流或水流方向的设计,同时也取消了对风流方向或水流方向的设置限制,因此,本技术方案中的导流管道10既可以对风进行导流又可以对水进行导流,可通过导流管道10对其内散热介质(风或水)的切换,来实现风冷散热或水冷散热的切换,且散热介质(风或水)的流向不做限制,更加方便实用的同时也使得多组相邻散热鳍柱5之间形成的多个散热通道18在风冷或水冷过程中均能够有效的对散热介质(风或水)进行分散导流,在一定程度上提高了风冷或水冷的散热效率。As shown in Figures 1, 2, 3, 4, 5 and 6, the controller body 1 and the heat dissipation cooling assembly 2 are detachably arranged on the controller body 1. The heat dissipation cooling assembly 2 includes a mounting base 3, the mounting base 3 is correspondingly arranged above the controller body 1, a cover plate 4 is correspondingly arranged above the mounting base 3, and a plurality of heat dissipation fin columns 5 are arranged on the mounting base 3 corresponding to the cover plate 4. A heat dissipation channel 18 is formed between adjacent heat dissipation fin columns 5. The smaller the gap between adjacent heat dissipation fin columns 5, the finer the heat dissipation channel 18 is formed, and the dispersion and diversion and accelerated circulation effects of the heat dissipation channel 18 are improved. The better, a plurality of fixing columns 6 are arranged above the mounting base 3, a plurality of fixing cylinders are arranged on the cover plate 4 corresponding to the plurality of fixing columns 6, two guide ports 9 are arranged on the left and right sides of the top of the cover plate 4, and the two guide ports 9 are connected with guide pipes 10 respectively. This arrangement can dissipate heat and cool the controller body 1 through the heat dissipation cooling component 2. Generally speaking, compared with the previous controller air-cooling or water-cooling heat dissipation structure, this structure replaces the traditional sheet-type heat dissipation fins by adopting a cylindrical heat dissipation fin column 5, adopts a plurality of heat dissipation fin columns 5 and combines a plurality of groups of adjacent heat dissipation fin columns 5 to form a plurality of heat dissipation fins. The heat dissipation channels 18 can guide the wind or water flow in a more dispersed and uniform manner, and can also quickly dissipate heat and cool down the controller. At the same time, the setting of the cylindrical heat dissipation fin column 5 can effectively reduce the vortex effect formed by the wind or water flow squeezing the corners of the heat dissipation fins when the wind or water flow contacts the angular heat dissipation fins. The multiple heat dissipation channels 18 are interconnected and smoothly arranged, which optimizes the traditional air-cooling structure that requires the fin channel formed by the heat dissipation fins to face the direction of the wind or water flow due to the angular heat dissipation fins themselves, and also eliminates the design of the wind direction. Or there is no setting restriction on the direction of water flow, therefore, the guide pipe 10 in the present technical solution can guide both wind and water, and the switching of air-cooling heat dissipation or water-cooling heat dissipation can be realized by switching the heat dissipation medium (wind or water) therein through the guide pipe 10, and there is no restriction on the flow direction of the heat dissipation medium (wind or water), which is more convenient and practical, and also enables the multiple heat dissipation channels 18 formed between multiple groups of adjacent heat dissipation fin columns 5 to effectively disperse and guide the heat dissipation medium (wind or water) during the air cooling or water cooling process, thereby improving the heat dissipation efficiency of air cooling or water cooling to a certain extent.
如图1、图2、图3、图4和图6所示,相邻两个散热鳍柱5之间的空隙距离小于单个散热鳍柱5的高度和宽度,散热鳍柱5按横截面的大小可分为第一散热鳍柱14和第二散热鳍柱15,第一散热鳍柱14的横截面大于第二散热鳍柱15,且第一散热鳍柱14的高度大于第二散热鳍柱15,此设置有益于在多组相邻的两个第一散热鳍柱14之间、多组相邻的两个第二散热鳍柱15之间或多组相邻的第一散热鳍柱14和第二散热鳍柱15之间形成多个不规则细密散热通道,多个不规则细密散热通道之间相互连通且呈圆滑设置,使得散热介质(风或水)能够被多个不规则细密散热通道快速的分散引流并均匀的遍布于蓄水槽17内,同时能够加速散热介质(风或水)的循环,从而快速的实现对控制器的散热降温。As shown in Figures 1, 2, 3, 4 and 6, the gap distance between two adjacent heat sink fins 5 is smaller than the height and width of a single heat sink fin 5. The heat sink fins 5 can be divided into a first heat sink fin 14 and a second heat sink fin 15 according to the size of the cross section. The cross section of the first heat sink fin 14 is larger than that of the second heat sink fin 15, and the height of the first heat sink fin 14 is larger than that of the second heat sink fin 15. This arrangement is beneficial to forming a plurality of irregular and dense heat dissipation channels between multiple groups of adjacent two first heat sink fins 14, between multiple groups of adjacent two second heat sink fins 15, or between multiple groups of adjacent first heat sink fins 14 and second heat sink fins 15. The plurality of irregular and dense heat dissipation channels are interconnected and smoothly arranged, so that the heat dissipation medium (wind or water) can be quickly dispersed and drained by the plurality of irregular and dense heat dissipation channels and evenly distributed in the water storage tank 17, and at the same time, the circulation of the heat dissipation medium (wind or water) can be accelerated, thereby quickly realizing heat dissipation and cooling of the controller.
如图1、图2、图3、图4和图6所示,第一散热鳍柱14分布设置于安装底座3的中心线和各个端部,此设置使得第一散热鳍柱14在与相邻的第二散热鳍柱15或第一散热鳍柱14之间能够形成不规则细密散热通道的同时也能够增强整个散热冷却组件2的强度,有利于延长散热冷却组件2的使用寿命。As shown in Figures 1, 2, 3, 4 and 6, the first heat dissipating fins 14 are distributed on the center line and each end of the mounting base 3. This arrangement enables the first heat dissipating fins 14 to form an irregular and dense heat dissipation channel with the adjacent second heat dissipating fins 15 or the first heat dissipating fins 14 while also enhancing the strength of the entire heat dissipation cooling assembly 2, which is beneficial to extending the service life of the heat dissipation cooling assembly 2.
如图1、图3、图4和图6所示,还包括蓄水槽17,蓄水槽17设置于安装底座3的顶部且位于多个散热鳍柱5的外围,此设置能够在采用水冷散热时对安装底座3上的冷却水暂存,可降低水冷散热时冷却水的循环频率,有利于降低水能耗,更加环保。As shown in Figures 1, 3, 4 and 6, it also includes a water tank 17, which is arranged on the top of the mounting base 3 and is located at the periphery of the multiple heat dissipation fins 5. This setting can temporarily store the cooling water on the mounting base 3 when water cooling is adopted, which can reduce the circulation frequency of the cooling water during water cooling, which is beneficial to reduce water energy consumption and is more environmentally friendly.
如图3所示,固定筒对应套设于固定柱6外围且与固定柱6通过螺钉8连接,固定柱6上由上向下对应开设有第一螺纹孔11,固定筒上对应第一螺纹孔11开设有第二螺纹孔12,此设置可通过第一螺纹孔11、第二螺纹孔12与螺钉8之间的对应配合连接,将固定筒与固定柱6对应的套设连接,可实现盖板4与底座之间的快速拆卸。As shown in Figure 3, the fixing tube is correspondingly sleeved on the outer periphery of the fixing column 6 and is connected to the fixing column 6 by a screw 8. A first threaded hole 11 is correspondingly opened on the fixing column 6 from top to bottom, and a second threaded hole 12 is opened on the fixing tube corresponding to the first threaded hole 11. This setting can be connected by the corresponding matching between the first threaded hole 11, the second threaded hole 12 and the screw 8, and the corresponding sleeve connection between the fixing tube and the fixing column 6 can be realized, so as to realize the quick disassembly between the cover plate 4 and the base.
如图6所示,盖板4的顶部一体成型设置有两个缓冲槽13,两个缓冲槽13均呈向上凸起设置,此设置有利于对依次经导流管道10、导流口9后进入散热冷却组件2内的风流或水流起到短暂的缓冲作用,使得风流或水流流经多个不规则细密散热通道时更加均匀,可提高整体的散热效率。As shown in Figure 6, the top of the cover plate 4 is integrally formed with two buffer grooves 13, and the two buffer grooves 13 are both upwardly protruding. This arrangement is beneficial for temporarily buffering the wind flow or water flow that enters the heat dissipation cooling component 2 after passing through the guide pipe 10 and the guide port 9 in sequence, so that the wind flow or water flow is more uniform when passing through multiple irregular and dense heat dissipation channels, which can improve the overall heat dissipation efficiency.
如图1、图2、图3、图4、图5和图6所示,安装底座3的四角对应设置有固定孔柱16,固定孔柱16用于对控制器的位置进行锁定,并实现对控制器整体的安装固定。As shown in FIG. 1 , FIG. 2 , FIG. 3 , FIG. 4 , FIG. 5 and FIG. 6 , the four corners of the mounting base 3 are correspondingly provided with fixing hole columns 16 , which are used to lock the position of the controller and realize the installation and fixation of the entire controller.
如图1、图2、图3、图4、图5和图6所示,安装底座3和盖板4均采用导热材料制成,此设置有利于对控制器运行过程中产生的热量进行传导并通过风冷、水冷以及自然散发等方式导出到控制器外,在一定程度上提高了散热冷却组件2的散热效率。As shown in Figures 1, 2, 3, 4, 5 and 6, the mounting base 3 and the cover plate 4 are both made of heat-conducting materials. This arrangement is conducive to conducting the heat generated during the operation of the controller and discharging it to the outside of the controller through air cooling, water cooling and natural dissipation, thereby improving the heat dissipation efficiency of the heat dissipation cooling component 2 to a certain extent.
具体操作原理为:The specific operating principle is:
实施例一:Embodiment 1:
第一步:将安装底座对应安装于控制器本体上方,将盖板通过第一螺纹孔、第二螺纹孔与螺钉之间的螺纹配合连接进而与安装底座固定;Step 1: Install the mounting base on the controller body, and connect the cover plate to the mounting base through the first threaded hole, the second threaded hole and the screw threaded connection;
第二步:固定完成后,将外接冷却水管与其中一个导流管道连接,另一个导流管道与外接冷却水出水管连接,本实施例中的外接冷却水管与外接冷却水出水管可组成一个外接冷却水循环管;Step 2: After the fixing is completed, the external cooling water pipe is connected to one of the guide pipes, and the other guide pipe is connected to the external cooling water outlet pipe. The external cooling water pipe and the external cooling water outlet pipe in this embodiment can form an external cooling water circulation pipe;
第三步:从外接冷却水管通入冷却水,使冷却水依次经外接冷却水管、导流管道以及导流口之后进入散热冷却组件内,然后冷却水逐步经缓冲槽的缓冲以及多个不规则细密散热通道的分散导流之后更加快速均匀的散布于盖板下方的安装底座上并有一部分冷却水在蓄水槽内暂存,随着控制器的运行,其本身散发的热量逐渐增加,热量逐渐经安装底座传导并被蓄水槽内的冷却水吸收,待蓄水槽内冷却水的温度升高到设定值(可根据实际需要通过外接温度传感器监测)时蓄水槽内的冷却水可随着外接冷却水管、散热冷却组件以及外接冷却水出水管之间冷却水的循环流动排出,以此往复,可对运行中的控制器进行散热降温。The third step: cooling water is introduced from the external cooling water pipe, so that the cooling water enters the heat dissipation cooling component after passing through the external cooling water pipe, the guide pipe and the guide port in turn, and then the cooling water is gradually buffered by the buffer tank and dispersed and guided by multiple irregular and fine heat dissipation channels, and then more quickly and evenly distributed on the mounting base under the cover plate, and a part of the cooling water is temporarily stored in the water storage tank. As the controller runs, the heat it emits gradually increases, and the heat is gradually conducted through the mounting base and absorbed by the cooling water in the water storage tank. When the temperature of the cooling water in the water storage tank rises to the set value (which can be monitored by an external temperature sensor according to actual needs), the cooling water in the water storage tank can be discharged along with the circulation of cooling water between the external cooling water pipe, the heat dissipation cooling component and the external cooling water outlet pipe. In this reciprocating manner, the running controller can be cooled and dissipated.
实施例二:Embodiment 2:
第一步:将安装底座对应安装于控制器本体上方,将盖板通过第一螺纹孔、第二螺纹孔与螺钉之间的螺纹配合连接进而与安装底座固定;Step 1: Install the mounting base on the controller body, and connect the cover plate to the mounting base through the first threaded hole, the second threaded hole and the screw threaded connection;
第二步:固定完成后,将外接冷风管与其中一个导流管道连接,另一个导流管道与外接出风管连接,本实施例中的外接冷风管与外接出风管可组成一个外接冷风循环管;Step 2: After the fixing is completed, the external cold air duct is connected to one of the guide ducts, and the other guide duct is connected to the external air outlet duct. The external cold air duct and the external air outlet duct in this embodiment can form an external cold air circulation duct;
第三步:从外接冷风管通入冷风,使冷风依次经外接冷风管、导流管道以及导流口之后进入散热冷却组件内,然后冷风逐步经缓冲槽的缓冲以及多个不规则细密散热通道的分散导流之后更加快速均匀的散布于散热冷却组件内,随着控制器的运行,其本身散发的热量逐渐增加,热量逐渐经安装底座传导并被散热冷却组件内的冷却风吸收,通过外接冷风管、散热冷却组件以及外接出风管内冷风的循环可对运行中的控制器进行散热降温。Step 3: Let the cold air in from the external cold air duct, so that the cold air enters the heat dissipation and cooling component through the external cold air duct, the guide pipe and the guide port in turn, and then the cold air is gradually buffered by the buffer tank and dispersed and guided by multiple irregular and fine heat dissipation channels, and then spread more quickly and evenly in the heat dissipation and cooling component. As the controller runs, the heat it emits gradually increases, and the heat is gradually conducted through the mounting base and absorbed by the cooling air in the heat dissipation and cooling component. The running controller can be cooled and dissipated through the circulation of cold air in the external cold air duct, the heat dissipation and cooling component and the external air outlet duct.
实施例三:Embodiment three:
第一步:将安装底座对应安装于控制器本体上方,将盖板通过第一螺纹孔、第二螺纹孔与螺钉之间的螺纹配合连接进而与安装底座固定;Step 1: Install the mounting base on the controller body, and connect the cover plate to the mounting base through the first threaded hole, the second threaded hole and the screw threaded connection;
第二步:固定完成后,将外接冷却水管和外接冷风管通过外接三通管接头与其中一个导流管道连接,另一个导流管道通过外接三通管接头与外接冷却水出水管、外接出风管分别连接,当然,外接冷却水管、外接冷风管、外接冷却水出水管以及外接出风管与对应的外接三通管接头之间分别对应设置有外接开关控制阀,在本实施例中,外接冷却水管与外接冷却水出水管可组成一个外接冷却水循环管、外接冷风管与外接出风管可组成一个外接冷风循环管;Step 2: After the fixing is completed, the external cooling water pipe and the external cold air pipe are connected to one of the guide pipes through the external three-way pipe joint, and the other guide pipe is connected to the external cooling water outlet pipe and the external air outlet pipe respectively through the external three-way pipe joint. Of course, the external cooling water pipe, the external cold air pipe, the external cooling water outlet pipe and the external air outlet pipe are respectively provided with external switch control valves corresponding to the corresponding external three-way pipe joints. In this embodiment, the external cooling water pipe and the external cooling water outlet pipe can form an external cooling water circulation pipe, and the external cold air pipe and the external air outlet pipe can form an external cold air circulation pipe;
第三步:打开外接冷却水管所对应的外接开关控制阀,从外接冷却水管通入冷却水,使冷却水依次经外接冷却水管、导流管道以及导流口之后进入散热冷却组件内,然后冷却水逐步经缓冲槽的缓冲以及多个不规则细密散热通道的分散导流之后更加快速均匀的散布于盖板下方的安装底座上并有一部分冷却水在蓄水槽内暂存,随着控制器的运行,其本身散发的热量逐渐增加,热量逐渐经安装底座传导并被蓄水槽内的冷却水吸收,待蓄水池内的冷却水温度升高到设定值(可根据实际需要通过外接温度传感器监测)时,打开外接冷却水出水管所对应的外接开关控制阀,将升温后的冷却水排出并关闭外接冷却水出水管所对应的外接开关控制阀,然后依次打开外接冷风管所对应的外接开关控制阀、外接出风管所对应的外接开关控制阀,通过外接冷风管、散热冷却组件以及外接出风管之间冷风的循环可将散热冷却组件内的残余温度带出,然后依次关闭外接冷风管所对应的外接开关控制阀、外接出风管所对应的外接开关控制阀,再次打开外接冷却水管所对应的外接开关控制阀,将冷却水依次经外接冷却水管、导流管道以及导流口之后进入散热冷却组件内,以此循环可实现对运行中的控制器持续的散热降温。Step 3: Open the external switch control valve corresponding to the external cooling water pipe, and let the cooling water in from the external cooling water pipe, so that the cooling water enters the heat dissipation cooling component after passing through the external cooling water pipe, the guide pipe and the guide port in turn. Then the cooling water is gradually buffered by the buffer tank and dispersed and guided by multiple irregular and fine heat dissipation channels, and then spread more quickly and evenly on the installation base under the cover plate. A part of the cooling water is temporarily stored in the water storage tank. As the controller runs, the heat it emits gradually increases, and the heat is gradually conducted through the installation base and absorbed by the cooling water in the water storage tank. When the cooling water temperature in the water storage tank rises to the set value (which can be monitored by an external temperature sensor according to actual needs), open the external cooling water outlet pipe corresponding to the external cooling water outlet pipe. The switch control valve discharges the heated cooling water and closes the external switch control valve corresponding to the external cooling water outlet pipe, and then opens the external switch control valve corresponding to the external cold air pipe and the external switch control valve corresponding to the external air outlet pipe in sequence. The residual temperature in the heat dissipation cooling component can be brought out through the circulation of cold air between the external cold air pipe, the heat dissipation cooling component and the external air outlet pipe, and then closes the external switch control valve corresponding to the external cold air pipe and the external switch control valve corresponding to the external air outlet pipe in sequence, and opens the external switch control valve corresponding to the external cooling water pipe again, and allows the cooling water to enter the heat dissipation cooling component through the external cooling water pipe, the diversion pipe and the diversion port in sequence. This cycle can achieve continuous heat dissipation and cooling of the running controller.
实施例四:Embodiment 4:
第一步:将安装底座对应安装于控制器本体上方,将盖板通过第一螺纹孔、第二螺纹孔与螺钉之间的螺纹配合连接进而与安装底座固定;Step 1: Install the mounting base on the controller body, and connect the cover plate to the mounting base through the first threaded hole, the second threaded hole and the screw threaded connection;
第二步:固定完成后,将外接冷却水管和外接冷风管通过外接三通管接头与其中一个导流管道连接,另一个导流管道通过外接三通管接头与外接冷却水出水管、外接出风管分别连接,当然,外接冷却水管、外接冷风管、外接冷却水出水管以及外接出风管与对应的外接三通管接头之间分别对应设置有外接开关控制阀,在本实施例中,外接冷风管与外接出风管可组成一个外接冷风循环管;Step 2: After the fixing is completed, the external cooling water pipe and the external cold air pipe are connected to one of the guide pipes through the external three-way pipe joint, and the other guide pipe is connected to the external cooling water outlet pipe and the external air outlet pipe respectively through the external three-way pipe joint. Of course, external switch control valves are respectively provided between the external cooling water pipe, the external cold air pipe, the external cooling water outlet pipe and the external air outlet pipe and the corresponding external three-way pipe joint. In this embodiment, the external cold air pipe and the external air outlet pipe can form an external cold air circulation pipe;
第三步:打开外接冷却水管所对应的外接开关控制阀,从外接冷却水管通入冷却水,使冷却水依次经外接冷却水管、导流管道以及导流口之后进入散热冷却组件内,然后冷却水逐步经缓冲槽的缓冲以及多个不规则细密散热通道的分散导流之后更加快速均匀的散布于盖板下方的安装底座上并有一部分冷却水在蓄水槽内暂存,关闭外接冷却水管所对应的外接开关控制阀,依次打开外接冷风管所对应的外接开关控制阀、外接出风管所对应的外接开关控制阀,通过外接冷风管、散热冷却组件以及外接出风管内冷风的循环可对散热冷却组件内吸收控制器运行热量的冷却水进行散热降温,以此可实现对运行中的控制器持续的散热降温。Step 3: Open the external switch control valve corresponding to the external cooling water pipe, and let the cooling water in from the external cooling water pipe, so that the cooling water enters the heat dissipation cooling component after passing through the external cooling water pipe, the guide pipe and the guide port in turn, and then the cooling water is gradually buffered by the buffer tank and dispersed and guided by multiple irregular and fine heat dissipation channels, and then spread more quickly and evenly on the mounting base under the cover plate, and a part of the cooling water is temporarily stored in the water storage tank, close the external switch control valve corresponding to the external cooling water pipe, and open the external switch control valve corresponding to the external cold air pipe and the external switch control valve corresponding to the external air outlet pipe in turn, and the cooling water that absorbs the heat of the controller in the heat dissipation cooling component can be cooled and cooled through the circulation of cold air in the external cold air pipe, the heat dissipation cooling component and the external air outlet pipe, so as to achieve continuous heat dissipation and cooling of the running controller.
该文中出现的电器元件均可通过变压器与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制作用的常规已知设备,计算机等起到控制作用的常规已知设备可对此装置所监测到的各种数据信号进行实时接收,本实用新型所提供的电器元件只是为本技术方案依据产品的结构特征进行的使用,其产品会在购买后进行调整与改造,使之更加匹配和符合本实用新型所属技术方案,其为本技术方案一个最佳应用的技术方案,其产品的型号可以依据其需要的技术参数进行替换和改造,其为本领域所属技术人员所熟知的,因此,本领域所属技术人员可以清楚的通过本实用新型所提供的技术方案得到对应的使用效果。The electrical components appearing in this article can all be connected to the external main controller and 220V AC power through a transformer, and the main controller can be a conventional known device such as a computer that plays a control role. The conventional known device such as a computer that plays a control role can receive various data signals monitored by this device in real time. The electrical components provided by the utility model are only used for the technical solution according to the structural characteristics of the product. The product will be adjusted and modified after purchase to make it more matching and consistent with the technical solution of the utility model. It is a technical solution for the best application of the technical solution. The model of the product can be replaced and modified according to the required technical parameters. It is well known to technical personnel in this field. Therefore, technical personnel in this field can clearly obtain the corresponding use effect through the technical solution provided by the utility model.
本实用新型的控制方式是通过控制器来自动控制,控制器的控制电路通过本领域的技术人员简单编程即可实现,电源的提供也属于本领域的公知常识,并且本实用新型主要用来保护机械装置,所以本实用新型不再详细解释控制方式和电路连接。The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and circuit connection in detail.
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
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