CN223145533U

CN223145533U - Stepping bottle washing machine

Info

Publication number: CN223145533U
Application number: CN202421745161.9U
Authority: CN
Inventors: 武靖
Original assignee: Suzhou Hua Tang Automation Technology Co ltd
Current assignee: Suzhou Hua Tang Automation Technology Co ltd
Priority date: 2024-07-23
Filing date: 2024-07-23
Publication date: 2025-07-25
Anticipated expiration: 2034-07-23

Abstract

The utility model relates to a stepping bottle washing machine which comprises a bracket manufactured by welding stainless steel square tubes, wherein a feeding station, a spraying and cleaning chamber, a spraying and rinsing chamber, a water blowing chamber, a hot air drying chamber, a cooling chamber and a discharging station are arranged at the top end of the bracket, the feeding station is provided with a first chain wheel shaft, the cooling chamber is provided with a second chain wheel shaft, a first chain is wound between the first chain wheel shaft and the second chain wheel shaft, a stepping motor is arranged at the bottom end of the cooling chamber, a second chain is wound between the stepping motor and the second chain wheel shaft, the spraying and cleaning chamber is provided with a cleaning water tank, the spraying and rinsing chamber is provided with a rinsing water tank, and the cleaning water tank and the rinsing water tank are respectively provided with an overflow port. The stepping bottle washer has the advantages of strong cleaning capability, wide applicability, capability of mixing and cleaning various bottles and the like.

Description

Stepping bottle washing machine

Technical Field

The utility model relates to the technical field of bottle washing machines, in particular to a stepping bottle washing machine.

Background

At present, glass bottles in industries of food, health care products, cosmetics and the like are cleaned, a small number of glass bottles can be cleaned manually, the cleaning efficiency is low, and the cleaning device is not suitable for cleaning glass bottles in a large batch. The existing large-batch cleaning machine is generally used for cleaning only one bottle type, has a narrow application range and low applicability, and can not be used for mixed cleaning or has the phenomenon of incomplete cleaning.

For this purpose we have developed a step bottle washer to solve the above problems.

Disclosure of utility model

The utility model aims to overcome the defects of the prior art and provide a stepping bottle washing machine which has the advantages of strong cleaning capability, wide applicability, capability of mixing and cleaning various bottle types and the like.

The technical scheme includes that the stepping bottle washing machine comprises a support, a feeding station, a spraying and cleaning chamber, a spraying and rinsing chamber, a water blowing chamber, a hot air drying chamber, a cooling chamber and a discharging station are sequentially arranged at the top end of the support, a first chain wheel shaft is arranged at the feeding station, a second chain wheel shaft is arranged at the cooling chamber, a first chain is wound between the first chain wheel shaft and the second chain wheel shaft, a stepping motor is arranged at the bottom end of the cooling chamber, a second chain is wound between the stepping motor and the second chain wheel shaft, a cleaning water tank is arranged in the spraying and rinsing chamber, and overflow ports are respectively arranged at the cleaning water tank and the rinsing water tank.

Preferably, a first water level sensor and a first filter cartridge are sequentially arranged on the side wall of the cleaning water tank from top to bottom, the top end of the cleaning water tank is fixedly connected with a first water outlet through a first filter screen, and the cleaning water tank is connected to the first tank body through a first circulating pump.

Preferably, a second circulating pump is communicated at one side of the rinsing water tank, the second circulating pump is communicated to the second tank body, the top end of the rinsing water tank is fixedly connected with a second water outlet through a second filter screen, a second water level sensor and a second filter cartridge are arranged at the side wall of the rinsing water tank, and the second filter cartridge is fixedly connected with the second circulating pump.

Preferably, the spray cleaning chamber is provided with a first perspective window, an upper cleaning chamber spray pipe is arranged at the inner top end, and a lower cleaning chamber spray pipe is arranged at the lower side of the upper cleaning chamber spray pipe.

Preferably, a guide wheel door is arranged at one side of the spray cleaning chamber close to the feeding station, and the top end of the guide wheel door is fixedly connected with a first cylinder.

Preferably, a rinse chamber upper spray pipe is arranged at the top end of the spray rinsing chamber, a rinse chamber lower spray pipe is arranged at the lower side of the rinse chamber upper spray pipe, and a second perspective window is arranged between the rinse chamber upper spray pipe and the rinse chamber lower spray pipe.

Preferably, the outer top end of the water blowing cavity is fixedly connected with a second cylinder, the inner top end of the water blowing cavity is provided with an air pipe, and the air pipe is fixedly connected with the second cylinder through a sliding block.

Preferably, the inner wall of the hot air drying chamber is fixedly connected with a plurality of first fans, a fan blade is arranged at the top end of each first fan, a heating pipe is arranged at the top end of each fan blade, and the heating pipes are arranged at the middle positions of the first chains.

Preferably, an exhaust port is arranged at the top end of the hot air drying chamber, and an access door is arranged at the side wall.

Preferably, a plurality of second fans are fixedly connected to the top end of the cooling chamber, and a cleaning bottle is arranged on the lower side of each second fan.

Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:

The stepping bottle washing machine controls the beat by the stepping motor, improves the washing capacity by washing and rinsing the spray pipes, can wash glass bottles in the industries of foods, health-care products, cosmetics and the like, has wide applicability, and can wash a plurality of bottles in a mixed manner by the cross arrangement of the spray pipes through chain transmission.

Drawings

Fig. 1 is a schematic side internal structure of the step bottle washer of the present utility model.

Fig. 2 is a schematic diagram of the internal structure of the top end of the step bottle washer according to the present utility model.

Detailed Description

The utility model will be described in further detail with reference to the accompanying drawings and specific examples.

In fig. 1 and 2, a step bottle washer comprises a support 5, a feeding station 10, a spray cleaning chamber 20, a spray rinsing chamber 30, a water blowing chamber 40, a hot air drying chamber 50, a cooling chamber 60 and a discharging station 70 are sequentially arranged at the top end of the support 5, the feeding station 10 is provided with a first sprocket shaft 101, the cooling chamber 60 is provided with a second sprocket shaft 14, a first chain 12 is wound between the first sprocket shaft 101 and the second sprocket shaft 14, a step motor 13 is arranged at the bottom end of the cooling chamber 60, a second chain 15 is wound between the step motor 13 and the second sprocket shaft 14, a cleaning water tank 201 is arranged in the spray cleaning chamber 20, a rinsing water tank 301 is arranged in the spray rinsing chamber 30, overflow ports 309 are respectively arranged in the cleaning water tank 201 and the rinsing water tank 301, and the step motor 13 is electrically connected with a controller. Each frame is cleaned for 2-5 min, and the bottle has different thickness, height and bottle mouth size and capacity.

The side wall of the cleaning water tank 201 is sequentially provided with a first water level sensor 202 and a first filter cartridge 23 from top to bottom, the top end of the cleaning water tank is fixedly connected with a first water outlet 26 through a first filter screen 24, the filtering precision of the filter screen is 5 mu m, and the cleaning water tank 201 is connected to the first tank 22 through a first circulating pump 21. The circulating pump is 1.5KW, and the spraying pressure is 0.2-0.3 MPa.

One side of the rinsing water tank 301 is communicated with a second circulating pump 31, the second circulating pump 31 is communicated to a second tank 32, the top end of the rinsing water tank 301 is fixedly connected with a second water outlet 36 through a second filter screen 34, a second water level sensor 302 and a second filter cartridge 33 are arranged on the side wall, and the second filter cartridge 33 is fixedly connected with the second circulating pump 31. The spraying pressure is 2-3 Kg/cm ². The stainless steel pump has the power of 1.5KW, the flow rate of 8m ³/h and the lift of 35m, and the plugboard type filter screen is additionally arranged before the water pump feeds water so as to protect the water pump from being damaged by impurities.

The spray cleaning chamber 20 is provided with a first perspective window 28, and the inner top end is provided with a cleaning chamber upper spray pipe 27, and the lower side of the cleaning chamber upper spray pipe 27 is provided with a cleaning chamber lower spray pipe 271. The pure water consumption is 0.5-1.0 m ³/min, the nozzle adopts a fan-shaped SUS304 nozzle, and the spraying pressure is 2-3 Kg/cm ². The nozzle reciprocates back and forth to clean the workpiece, the reciprocating distance is 300mm, the cleaning is completed by adopting a Deck rodless cylinder, and the upper spray pipe and the lower spray pipe act simultaneously. A guide wheel door 206 is arranged at one side of the spray cleaning chamber 20 close to the feeding station 10, and the top end of the guide wheel door 206 is fixedly connected with a first cylinder 205. The lifting height of the sealing door is 250mm.

A rinsing chamber upper spray pipe 37 is arranged at the top end in the spraying rinsing chamber 30, a rinsing chamber lower spray pipe 371 is arranged at the lower side of the rinsing chamber upper spray pipe 37, and a second perspective window is arranged between the rinsing chamber upper spray pipe 37 and the rinsing chamber lower spray pipe 371. The perspective window adopts 500X 250mm toughened glass.

The outer top end of the water blowing cavity 40 is fixedly connected with a second air cylinder 45, the inner top end is provided with an air pipe 41, and the air pipe 41 is fixedly connected with the second air cylinder 45 through a sliding block 42. The compressed air consumption is about 2.0-4.0 m ³/min, the pressure is 0.4-0.6 MPa.

The inner wall of the hot air drying chamber 50 is fixedly connected with 6 first fans 51, the power is 27KW, a fan blade 52 is arranged at the top end of each first fan 51, a heating pipe 53 is arranged at the top end of each fan blade 52, and the heating pipe 53 is arranged at the middle position of the first chain 12. The drying time is 10-30 min, and the drying temperature is 80-150 ℃ adjustable. A Φ160mm exhaust port 54 is provided at the top end of the hot air drying chamber 50, and an access door 55 is provided at the side wall.

The top of the cooling chamber 60 is fixedly connected with 2 second fans 61, cleaning bottles are arranged on the lower sides of the second fans 61, the fans are 140W axial flow fans, 2 fans are all arranged, and protection covers are arranged on two sides of the cooling chamber.

The feeding station 10 feeds materials through a material frame, a stepping motor drives the material frame to sequentially enter a spray cleaning chamber 20 and a spray rinsing chamber 30 through a chain wheel to carry out spray cleaning, after cleaning, 6 first fans 51 in a water blowing cavity 40 blow water vapor on the surface of a glass bottle out of an exhaust port 54, then a hot air drying chamber 50 carries out drying, a cooling chamber 60 cools through a second fan 61 and then feeds materials to a feeding station 70, organic pollutants are converted into water-soluble compounds through a cleaning liquid with proper temperature and concentration by using a cleaning agent, an acidic cleaning agent can remove mineral precipitation, a large amount of water is used for fully cleaning the glass bottle in a short time in a mechanical flushing mode, and cleaning steps such as cleaning, drying, cooling and the like are automatically completed through control of a PLC.

The foregoing is merely a specific application example of the present utility model, and the protection scope of the present utility model is not limited in any way. All technical schemes formed by equivalent transformation or equivalent substitution fall within the protection scope of the utility model.

Claims

1. The stepping bottle washing machine is characterized by comprising a support (5), wherein a feeding station (10), a spraying washing chamber (20), a spraying rinsing chamber (30), a water blowing chamber (40), a hot air drying chamber (50), a cooling chamber (60) and a discharging station (70) are sequentially arranged at the top end of the support (5), a first chain wheel shaft (101) is arranged at the feeding station (10), a second chain wheel shaft (14) is arranged at the cooling chamber (60), a first chain (12) is wound between the first chain wheel shaft (101) and the second chain wheel shaft (14), a stepping motor (13) is arranged at the bottom end of the cooling chamber (60), a second chain (15) is wound between the stepping motor (13) and the second chain wheel shaft (14), a cleaning water tank (201) is arranged at the spraying rinsing chamber (30), an overflow port (309) is respectively arranged at the cleaning water tank (201) and the rinsing water tank (301), and the stepping motor (13) is electrically connected to a controller.

2. The stepping bottle washing machine according to claim 1, wherein a first water level sensor (202) and a first filter cartridge (23) are sequentially arranged at the side wall of the washing water tank (201) from top to bottom, the top end of the washing water tank is fixedly connected with a first water outlet (26) through a first filter screen (24), and the washing water tank (201) is connected to the first tank (22) through a first circulating pump (21).

3. The stepping bottle washing machine according to claim 2, wherein a second circulating pump (31) is communicated at one side of the rinsing water tank (301), the second circulating pump (31) is communicated to a second tank body (32), the top end of the rinsing water tank (301) is fixedly connected with a second water outlet (36) through a second filter screen (34), a second water level sensor (302) and a second filter cartridge (33) are arranged at the side wall, and the second filter cartridge (33) is fixedly connected with the second circulating pump (31).

4. The step bottle cleaning machine according to claim 2, characterized in that the spray cleaning chamber (20) is provided with a first perspective window (28), and that the inner top end is provided with a cleaning chamber upper spray pipe (27), and that the lower side of the cleaning chamber upper spray pipe (27) is provided with a cleaning chamber lower spray pipe (271).

5. The stepping bottle washing machine according to claim 4, wherein a guide wheel door (206) is arranged at one side of the spray washing chamber (20) close to the feeding station (10), and the top end of the guide wheel door (206) is fixedly connected with a first air cylinder (205).

6. The stepping bottle washing machine according to claim 2, wherein a top end in the spray rinsing chamber (30) is provided with a rinsing chamber upper spray pipe (37), a rinsing chamber lower spray pipe (371) is arranged at the lower side of the rinsing chamber upper spray pipe (37), and a second perspective window is arranged between the rinsing chamber upper spray pipe (37) and the rinsing chamber lower spray pipe (371).

7. The stepping bottle washing machine according to claim 2, wherein the outer top end of the water blowing cavity (40) is fixedly connected with a second cylinder (45), and the inner top end is provided with an air pipe (41), and the air pipe (41) is fixedly connected with the second cylinder (45) through a sliding block (42).

8. The stepping bottle washing machine according to claim 2, wherein the inner wall of the hot air drying chamber (50) is fixedly connected with a plurality of first fans (51), a fan blade (52) is arranged at the top end of each first fan (51), a heating pipe (53) is arranged at the top end of each fan blade (52), and the heating pipes (53) are arranged at the middle position of the first chain (12).

9. The step bottle washer according to claim 8, characterized in that an exhaust port (54) is provided at the top end of the hot air drying chamber (50), and an access door (55) is provided at the side wall.

10. The stepping bottle washer according to claim 1, wherein a plurality of second fans (61) are fixedly connected to the top end of the cooling chamber (60), and cleaning bottles are arranged on the lower side of the second fans (61).