CN223127568U - Self-cleaning device for vulcanizer filter - Google Patents
Self-cleaning device for vulcanizer filterInfo
- Publication number
- CN223127568U CN223127568U CN202422402358.9U CN202422402358U CN223127568U CN 223127568 U CN223127568 U CN 223127568U CN 202422402358 U CN202422402358 U CN 202422402358U CN 223127568 U CN223127568 U CN 223127568U
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- Prior art keywords
- filter
- self
- air inlet
- cleaning device
- impurities
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Abstract
本实用新型公开了一种硫化机过滤器自清洁装置，包括用于收集杂质的存储腔，存储腔位于过滤器本体内远离进气口的一端，存储腔连通有延伸至过滤器本体外部的排出通道，排出通道上设置有阀门以控制存储腔内杂质的排出；通过设置存储腔对从进气口进入的外压蒸汽中的杂质进行收集，从而避免杂质在过滤器本体内堵塞影响过滤器正常工作导致外压蒸汽难以排出使得外压过高影响硫化工艺，当需要清理杂质时，打开与存储腔连通的排出通道上的阀门，杂质在外压蒸汽压力下顺着排出通道排出，清理方便，同时不影响过滤器出气口的蒸汽正常排出，杜绝了因外压回路旁通开启导致的蒸汽浪费，降低了科室能源成本。
The utility model discloses a self-cleaning device for a vulcanizing machine filter, comprising a storage chamber for collecting impurities, the storage chamber being located at one end of the filter body away from an air inlet, the storage chamber being connected to a discharge channel extending to the outside of the filter body, and a valve being arranged on the discharge channel to control the discharge of impurities in the storage chamber; the storage chamber is arranged to collect impurities in external pressure steam entering from the air inlet, thereby preventing the impurities from clogging in the filter body and affecting the normal operation of the filter, causing the external pressure steam to be difficult to discharge and causing the external pressure to be too high and affecting the vulcanization process; when it is necessary to clean the impurities, the valve on the discharge channel connected to the storage chamber is opened, and the impurities are discharged along the discharge channel under the pressure of the external pressure steam, so that the cleaning is convenient and the normal discharge of steam from the filter outlet is not affected, thereby preventing the waste of steam caused by the opening of the external pressure circuit bypass and reducing the energy cost of the department.
Description
Technical Field
The utility model relates to the technical field of vulcanizer filters, in particular to a self-cleaning device of a vulcanizer filter.
Background
The filter on the external pressure loop pipeline of the on-site giant tire vulcanizing machine is often blocked with impurities, such as rubber edges, sludge, scrap iron and the like, and the filter is blocked with impurities so that external pressure steam cannot be discharged to cause external pressure high, the vulcanizing process cannot be satisfied, and finished tire is poor.
When the external pressure is high due to the blocking of impurities in the filter, personnel usually adopt a mode of opening the bypass ball valve of the external pressure loop to discharge external pressure steam, but the steam waste leakage condition exists in the mode, the energy cost of a department cannot be reduced, and the impurities in the filter need to be cleaned by the personnel regularly, so that the labor intensity is high.
Disclosure of utility model
Aiming at the defects of the prior art, the self-cleaning device for the vulcanizing machine filter is provided at present, the problems that the steam waste leakage condition in the background technology is solved, the energy cost of a department cannot be reduced, and the impurities in the filter need to be cleaned by personnel regularly, so that the labor intensity is high are solved.
To achieve the above object, the present utility model proposes the following techniques:
The utility model provides a vulcanizer filter self-cleaning device, is including the storage chamber that is used for collecting impurity, the storage chamber is located the one end that keeps away from the air inlet in the filter body, the storage chamber intercommunication has the discharge channel that extends to the filter body outside, be provided with the valve on the discharge channel in order to control the discharge of storing intracavity impurity.
Further, still include the filter screen of fixed mounting in the filter body, the export has been seted up in order to communicate the storage chamber and be convenient for impurity entering storage chamber to one side that the filter screen is close to the storage chamber.
Further, the air inlet is communicated with the air inlet cavity, the air inlet cavity and the storage cavity are respectively positioned at two ends of the filter screen, and the external pressure steam drives impurities to enter the filter body from the air inlet and enter the storage cavity through the air inlet cavity and an outlet on the filter screen.
Further, a closed cavity is arranged between the filter screen and the inner wall of the filter body, and an air outlet is arranged on the closed cavity to discharge the external pressure steam which enters the closed cavity through the filter screen.
Further, a first sealing ring and a second sealing ring are respectively arranged between the two ends of the filter screen and the filter body, and the closed cavity is located between the first sealing ring and the second sealing ring.
Further, the bottom of the filter body is of a conical structure, so that the storage cavity is funnel-shaped, and a discharge port communicated with the discharge channel is formed in the center of the bottom of the storage cavity.
Further, the top of filter body is detachably installed and is covered, the both sides of filter body are provided with intake pipe and outlet duct respectively.
Further, the valve signal is connected with the control unit, and the control unit controls the opening time interval and the time duration of the valve according to the setting.
Compared with the prior art, the comprehensive effects brought by the utility model comprise:
Through setting up the storage chamber and collecting the impurity in the external pressure steam that gets into from the air inlet to avoid impurity to block up the normal work of influence filter in this internal and lead to external pressure steam to be difficult to discharge and make external pressure too high influence vulcanization technology, when needs clearance impurity, open the valve on the discharge channel with the storage chamber intercommunication, impurity is discharged along the discharge channel under external pressure steam pressure, the clearance is convenient, does not influence the normal discharge of steam of filter gas outlet simultaneously, has stopped the steam waste that leads to because of external pressure return circuit bypass is opened, has reduced the department energy cost.
Drawings
FIG. 1 is a schematic diagram of the overall internal structure of an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a filter screen according to an embodiment of the present utility model;
FIG. 3 is a schematic overall view of the exterior of another embodiment of the present utility model.
The illustration is that 1, a storage cavity, 2, a filter body, 3, a discharge channel, 4, a filter screen, 5, an opening, 6, an air inlet cavity, 7, a closed cavity, 8, a first sealing ring, 9, a second sealing ring, 10, a cover plate, 11, an air inlet pipe, 12 and an air outlet pipe.
Detailed Description
The following description of the embodiments of the present utility model will be made in detail and with reference to the accompanying drawings, wherein it is apparent that the embodiments described are only some, but not all embodiments of the present utility model. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are within the scope of the present utility model based on the embodiments of the present utility model.
In this document, appearances of such terms as "upper," "lower," "left," "right," "top," and the like in the following description are merely for convenience of description and to simplify the description, but are not meant to indicate or imply that the devices or elements in question must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the utility model.
As shown in fig. 1 to 3, a self-cleaning device for a vulcanizer filter comprises a storage cavity 1 for collecting impurities, wherein the storage cavity 1 is positioned at one end of a filter body 2 far away from an air inlet, the storage cavity 1 is communicated with a discharge channel 3 extending to the outside of the filter body 2, and a valve is arranged on the discharge channel 3 to control the discharge of the impurities in the storage cavity 1.
Through setting up storage chamber 1 in filter body 2 and collecting the impurity in the external pressure steam that gets into from the air inlet to avoid impurity to block up in filter body 2 and influence filter normal work and lead to external pressure steam to be difficult to discharge and make external pressure too high influence vulcanization technology, when needs clearance impurity, open the valve on the discharge channel 3 with storage chamber 1 intercommunication, impurity is discharged along discharge channel 3 under external pressure steam pressure, and the clearance is convenient, does not influence the normal discharge of steam of filter gas outlet simultaneously.
The adoption of the filter in the embodiment is self-cleaning, the filter screen can meet the requirements of the on-site vulcanization process, finished tire defective products caused by external pressure high due to the fact that the filter is blocked with impurities are avoided, meanwhile, compared with the prior art that the filter is blocked and only can be opened for exhausting through a bypass pipeline, the storage cavity 1 for specially collecting impurities is arranged, the normal air outlet exhaust of the filter is not affected, the steam waste caused by the bypass opening of an external pressure loop is avoided, and the energy cost of a department is reduced.
In the vulcanizer filter self-cleaning device of this embodiment, still include fixed mounting filter screen 4 in filter body 2, outlet 5 has been seted up in order to communicate storage chamber 1 in order to be convenient for impurity entering storage chamber 1 to one side that filter screen 4 is close to storage chamber 1.
Specifically, set up filter screen 4 and filter the interior external pressure steam of filter to make through filter gas outlet exhaust steam meet the emission requirement, set up the opening 5 of filter screen 4 bottom simultaneously and make impurity can pass filter screen 4 under the drive of external pressure steam and get into and realize collecting in the storage chamber 1, and then avoid the filter to take place to block up.
Preferably, the filter screen 4 is hollow cylinder shape, and top and bottom all open, vertical setting in filter body 2, and the air inlet sets up in the top of filter screen 4, and external pressure steam gets into filter body 2 through the air inlet and flows downwards, and impurity is because self weight whereabouts to fall to storage chamber 1 through filter screen 4 bottom opening and realize collecting, thereby avoid impurity to cause the jam to the mesh of filter screen 4, make external pressure steam can discharge filter body 2 through filter screen 4 and gas outlet.
In the self-cleaning device of the vulcanizing machine filter, an air inlet is communicated with an air inlet cavity 6, the air inlet cavity 6 and a storage cavity 1 are respectively positioned at two ends of a filter screen 4, and externally-pressed steam drives impurities to enter the filter body 2 from the air inlet and enter the storage cavity 1 through an outlet 5 on the air inlet cavity 6 and the filter screen 4.
Specifically, the outside of air inlet is provided with intake pipe 11, and external pressure steam gets into the air inlet chamber 6 at the top in the filter body 2 through intake pipe 11 and realizes the buffering, and air inlet chamber 6 guide air current downwards passes through filter screen 4 to in the storage chamber 1 of being convenient for impurity whereabouts.
In the self-cleaning device for the vulcanizing machine filter in the embodiment, a closed cavity 7 is arranged between the filter screen 4 and the inner wall of the filter body 2, and an air outlet is arranged on the closed cavity 7 to discharge external pressure steam which enters the closed cavity 7 through the filter screen 4.
Specifically, the closed cavity 7 surrounding the side surface of the filter screen 4 is arranged to separate the external pressure steam filtered by the filter screen 4 from the external pressure steam with impurities, so that the filtered air flow enters the closed cavity 7 and is smoothly discharged through the air outlet by guiding, and the filtering effect of the filter screen 4 is ensured.
Preferably, the outside of gas outlet is provided with outlet duct 12, and outlet duct 12 and intake pipe 11 set up respectively in the left and right sides of filter body 2, and have certain difference in height, be convenient for filter screen 4 installs in filter body 2 to guide the air current to flow in filter body 2, make impurity whereabouts.
Specifically, in this embodiment, the exhaust passage 3 is disposed perpendicular to the air inlet pipe 11 and the air outlet pipe 12, and as shown in fig. 3, the exhaust passage 3 may be disposed parallel to the air inlet pipe 11 and the air outlet pipe 12, and the arrangement of the exhaust passage 3 may be selected according to the laying requirement of the pipeline in a specific case.
In addition, the cover plate 10 is detachably arranged at the top of the filter body 2, the cover plate 10 is arranged to seal the inside of the filter body 2, external pressure steam leakage is avoided, and meanwhile the cover plate 10 is convenient to open to inspect and maintain the inside of the filter body 2.
In the self-cleaning device for the vulcanizing machine filter in the embodiment, a first sealing ring 8 and a second sealing ring 9 are respectively arranged between two ends of the filter screen 4 and the filter body 2, and the closed cavity 7 is positioned between the first sealing ring 8 and the second sealing ring 9.
Specifically, the upper surface of the first sealing ring 8 is close to the lower edge of the air inlet, so that the external pressure steam with impurities is prevented from entering the space between the inner wall of the filter body 2 and the filter screen 4 to form accumulation, the second sealing ring 9 is close to the bottom end of the filter body 2, the impurities are convenient to concentrate in the storage cavity 1, the space in the filter screen is fully utilized, and the whole structure of the filter is more compact.
In the self-cleaning device for the vulcanizer filter of the embodiment, the bottom of the filter body 2 is in a conical structure so that the storage cavity 1 is in a funnel shape, and the center of the bottom of the storage cavity 1 is provided with a discharge port communicated with the discharge channel 3.
The impurity is convenient for assemble to the discharge port in the storage cavity 1 through the setting to when the valve is opened, the impurity can be along the inclined plane to the discharge channel 3 motion more thoroughly when making the discharge, improves the filter automatically cleaning effect.
In the self-cleaning device for the vulcanizing machine filter, the valve signal is connected with the control unit, and the control unit controls the opening time interval and the time duration of the valve according to the setting.
The PLC is used for controlling the valve to be opened and closed, so that the burden of workers is reduced, the risk of scalding the workers is reduced, and the labor intensity of the workers is reduced.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "fixed," "rotated," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, and capable of communicating between two elements or the interaction relationship of two elements, as will be apparent to those of ordinary skill in the art, and the specific meaning of the terms in the present utility model will be understood in light of the specific circumstances.
Although embodiments of the present utility model have been shown and described in detail, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made hereto without departing from the spirit and scope of the utility model as defined by the appended claims and their equivalents.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422402358.9U CN223127568U (en) | 2024-09-30 | 2024-09-30 | Self-cleaning device for vulcanizer filter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422402358.9U CN223127568U (en) | 2024-09-30 | 2024-09-30 | Self-cleaning device for vulcanizer filter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223127568U true CN223127568U (en) | 2025-07-22 |
Family
ID=96427423
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422402358.9U Active CN223127568U (en) | 2024-09-30 | 2024-09-30 | Self-cleaning device for vulcanizer filter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223127568U (en) |
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2024
- 2024-09-30 CN CN202422402358.9U patent/CN223127568U/en active Active
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