CN223116660U - Semi-automatic filling machine for granular food - Google Patents

Abstract

The utility model discloses a semi-automatic filling machine for granular food, which relates to the technical field of filling equipment and comprises a first conveyor, a second conveyor, a bracket, a plurality of groups of hoppers, a baffle frame, a side baffle mechanism, a baffle assembly, a distributing mechanism, a can pushing mechanism and a controller, wherein the first conveyor is used for conveying the filling cans, the second conveyor, the bracket, the plurality of groups of hoppers, the baffle frame, the side baffle mechanism, the baffle assembly, the distributing mechanism, the can pushing mechanism and the controller are arranged below the plurality of groups of hoppers in a one-to-one correspondence manner, the filling cans are used for sensing whether the filling cans are conveyed in place or not, the granular food preset in a groove cavity is filled into the plurality of groups of hoppers through the distributing mechanism, the bottom ends of the hoppers are opened through the baffle assembly, the granular food in the hoppers can be placed into the filling cans under the gravity, and then when the communication with the position of the second conveyor is controlled by the side baffle mechanism, the filling cans below the plurality of groups of hoppers are pushed onto the second conveyor through the can be conveyed through the can complete the filling.

Description

Semi-automatic filling machine for granular food

Technical Field

The utility model relates to the technical field of filling equipment, in particular to a semi-automatic filling machine for granular food.

Background

The semi-automatic filling machine for granular or block food is a mechanical device specially designed for packaging granular or block food, such as beans (red beans, mung beans and the like), grains (corn and the like), dried fruits, nuts (raisins, almonds and the like) and the like, and the device is widely applied in the food processing industry and aims to improve the production efficiency and ensure the packaging quality;

The existing filling machine { as disclosed (published) No. CN116002106A, a filling method for producing corn cans and filling equipment thereof }, can continuously fill corn cans, but the 'filling equipment' has a relatively complex structure and is relatively unsuitable for use in small enterprises or production lines with relatively low technical requirements and initial investment cost, and therefore, a filling equipment which is more economical and applicable and has a relatively simple structure and is suitable for use in small enterprises or production lines with relatively low production scale is needed.

Disclosure of utility model

The utility model aims to solve the technical problems and provides a semi-automatic filling machine for granular food.

The utility model adopts the following technical scheme for realizing the purposes:

The utility model provides a semi-automatic filling machine for granular food, which comprises;

a first conveyor for conveying the filling cans;

The second conveyor is arranged on one side of the first conveyor and used for steering and conveying the filling tank of the first conveyor;

a bracket fixedly mounted on the first conveyor;

the top end of the tray is provided with a groove cavity, and the tray is fixedly arranged at the top end of the bracket, and the groove cavity is used for presetting the granular food;

The hoppers are fixedly arranged at the bottom end of the charging tray and are communicated with the inside of the charging tray;

The baffle frame is fixedly arranged on the bracket;

The side blocking mechanism is fixedly arranged on the first conveyor and is matched with the blocking frame to enable the filling cans conveyed by the first conveyor to be in one-to-one correspondence with the lower parts of the hoppers of the groups;

The material blocking assembly is fixedly arranged on the bracket and used for blocking and opening the bottom ends of the hoppers of the groups;

the material distributing mechanism is fixedly arranged on the material tray and is used for filling the granular food into a plurality of groups of hoppers;

The can pushing mechanism is fixedly arranged on the bracket and is matched with the side blocking mechanism to be opened so as to push the filling cans below the hoppers of the groups to the second conveyor for conveying;

And the controller is fixedly arranged on the first conveyor.

As a preferable technical scheme of the utility model, the hopper is provided with a plurality of groups which are in equidistant straight arrangement.

As a preferable technical scheme of the utility model, the side baffle mechanism comprises a first cylinder fixedly arranged on the first conveyor, a tank passing baffle plate fixed with the output end of the first cylinder, and a plate seam formed between the first conveyor and the second conveyor, wherein the output end of the first cylinder is vertically upwards, and the tank passing baffle plate moves in the plate seam and upwards extends out to form an enclosure with a baffle frame for only conveying the filling tank by the first conveyor.

As a preferable technical scheme of the utility model, the material blocking assembly comprises a second air cylinder fixedly arranged on the bracket, a blanking baffle fixed with the output end of the second air cylinder, and a guide groove arranged on the bracket, wherein the blanking baffle is movable outside the guide groove, and the second air cylinder runs to block and open the blanking baffle close to the bottom ends of the hoppers of a plurality of groups.

As a preferable technical scheme of the utility model, the material distributing mechanism comprises a rotary driver fixedly arranged at the bottom end of the material tray, a rotating shaft fixedly penetrating through the groove cavity at the bottom end of the material tray, and a sweeping plate arranged in the groove cavity and fixed with the rotating shaft, wherein the rotary driver operates to drive the sweeping plate to fill the granular food into a plurality of groups of hoppers.

As a preferable technical scheme of the utility model, the can pushing mechanism comprises a third cylinder fixedly arranged on the bracket and a pushing plate fixed with the output end of the third cylinder, and the third cylinder operates to drive the pushing plate to push the filling cans below the hoppers of the groups to the second conveyor for conveying.

As a preferable technical scheme of the utility model, the utility model further comprises a position finder which is fixedly arranged on the bracket and is used for sensing whether the filling tank below the last group of hoppers in the pushing direction exists or not.

The beneficial effects of the utility model are as follows:

The side blocking mechanism 8 is matched with the blocking frame 6 to enable the filling cans conveyed by the first conveyor 1 to be correspondingly stabilized below a plurality of groups of hoppers 5, meanwhile, the position finder 7 is used for sensing whether the filling cans below the last group of hoppers 5 are conveyed in place or not, the granular food is placed in the groove cavity of the tray 4 in advance, the preset granular food is filled into the plurality of groups of hoppers 5 through the material dividing mechanism 10, the bottom ends of the hoppers 5 are opened through the material blocking assembly 9, the granular food in the hoppers 5 can be gravity-placed into the filling cans, and then when the side blocking mechanism 8 is used for controlling to open the communication with the position of the second conveyor 2, the filling cans below the plurality of groups of hoppers 5 are pushed onto the second conveyor 2 by the can pushing mechanism 11 to be conveyed, so that the filling can be completed.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of a partial cross-sectional structure of one side of FIG. 1;

FIG. 3 is a schematic view of the other side of FIG. 1;

fig. 4 is a schematic view of the structure of the further side of fig. 1.

The device comprises a first conveyor-1, a second conveyor-2, a bracket-3, a material tray-4, a hopper-5, a baffle frame-6, a position finder-7, a side baffle mechanism-8, a baffle component-9, a material distributing mechanism-10, a can pushing mechanism-11, a controller-12, a first cylinder-81, a can passing baffle-82, a plate seam-83, a second cylinder-91, a blanking baffle-92, a guide groove-93, a rotary driver-101, a rotary shaft-102, a sweeping plate-103, a third cylinder-111 and a push plate-112.

Detailed Description

As shown in figures 1-4, the utility model provides a semi-automatic filling machine for granular food, which comprises;

a first conveyor 1 for conveying the cans;

A second conveyor 2 provided on one side of the first conveyor 1 for turning and conveying the cans of the first conveyor 1 (the first conveyor 1, the second conveyor 2 may be a "second conveyor similar to the" CN116002106a "described in the background art and a limit frame included thereon for ensuring stable conveyance"), (as shown in fig. 3, the first conveyor 1 continuously conveys the cans to the left, and the second conveyor 2 continuously conveys the cans to the front);

a bracket 3 fixedly mounted on the first conveyor 1;

A tray 4 with a groove at the top end, which is fixedly arranged at the top end of the bracket 3, wherein the groove is used for presetting the granular food (as shown in the figure, the tray 4 takes the shape of a disc, and the groove is in the shape of a cylindrical cavity at the center of the top end of the tray 4);

a plurality of groups of hoppers 5 fixedly arranged at the bottom end of the tray 4, wherein the hoppers 5 are communicated with the tray 4, and the granular food in the groove cavities is put into the hoppers 5 for quantification;

Wherein, the hoppers 5 are provided with a plurality of groups and are in equidistant straight arrangement, as shown in fig. 3, the hoppers 5 are provided with three groups and are uniformly arranged at the bottom end of the tray 4 from left to right;

a baffle frame 6 fixedly mounted on the bracket 3;

A side baffle mechanism 8 fixedly mounted on the first conveyor 1, and adapted to the baffle frame 6 to enable the filling cans conveyed by the first conveyor 1 to be stabilized under the plurality of groups of hoppers 5 in one-to-one correspondence (according to the above, the filling cans conveyed by the first conveyor 1 to the left are stabilized between the baffle frame 6 and the side baffle mechanism 8 and are positioned under the plurality of groups of hoppers 5 in one-to-one correspondence);

As shown in fig. 1, 2 and 4, the following is specific:

In order to implement the above-mentioned side blocking mechanism 8, it is proposed that the specific structure and composition of the volatilization component 5 may be that the side blocking mechanism 8 includes a first cylinder 81 fixedly mounted on the first conveyor 1, a tank passing baffle 82 fixed to the output end of the first cylinder 81, and a plate seam 83 formed between the first conveyor 1 and the second conveyor 2;

the output end of the first cylinder 81 is vertically upward, the tank passing baffle 82 moves in the slab joint 83 and extends upwards to form an enclosure cavity with the baffle frame 6 for the first conveyor 1 to convey the filling tank (the baffle frame 6 provides the blocking of the rear side and the left side of the first conveyor 1, the tank passing baffle 82 provides the blocking of the front side of the first conveyor 1, the first conveyor 1 conveys the filling tank leftwards so as to provide spacing stability, and after filling is completed, the first cylinder 81 runs, the tank passing baffle 82 can be driven to move downwards so as to provide conveying communication of the filling tank forward to the second conveyor 2).

The material blocking assembly 9 is fixedly arranged on the bracket 3 and is used for blocking and opening the bottom ends of the hoppers 5 of a plurality of groups, closing the bottom ends of the hoppers 5 to carry out grain block food, opening the bottom ends of the hoppers 5 and placing the grain block food into a filling tank for filling;

As shown in fig. 1, 2 and 4, the following is specific:

In order to implement the above-mentioned material blocking assembly 9, it is proposed that the specific structure and composition of the material blocking assembly 9 may be that the material blocking assembly 9 includes a second cylinder 91 fixedly mounted on the bracket 3, a blanking baffle 92 fixed to an output end of the second cylinder 91, and a guide slot 93 disposed on the bracket 3;

The blanking baffle 92 is moved outside the guide groove 93, the second cylinder 91 operates to block and open the blanking baffle 92 near the bottom ends of the hoppers 5 of the groups (as shown in fig. 2, the second cylinder 91 operates to push the blanking baffle 92 to move left and right, so that the top ends of the blanking baffles 92 are blocked and opened at the bottom ends of the hoppers 5;

the interval between the blanking baffle 92 and the hopper 5 is as close as possible to prevent the granular food from falling out;

The distributing mechanism 10 is fixedly arranged on the material tray 4 and is used for filling the granular food into a plurality of groups of hoppers 5, placing the granular food in the groove cavities into the hoppers 5, and presetting the quantitative property of the hoppers 5 to ensure that the amount of the granular food discharged into the filling tank is enough and balanced;

As shown in fig. 1 to 4, the following details:

In order to implement the above-mentioned material distributing mechanism 10, it is proposed that the specific structure and composition of the material distributing mechanism 10 may be that the material distributing mechanism 10 includes a rotary driver 101 (the rotary driver 101 may be a servo motor, etc.) fixedly mounted at the bottom end of the material tray 4, a rotating shaft 102 fixedly penetrating through the slot cavity at the bottom end of the material tray 4, and a sweeping plate 103 disposed in the slot cavity and fixedly connected with the rotating shaft 102 (a rotatable member such as a bearing may be adopted between the rotating shaft 102 and the material tray 4 for rotational connection);

The rotary driver 101 operates to drive the sweeping plate 103 to fill the granular food into the plurality of groups of hoppers 5 (according to the shapes of the tray 4 and the slot cavity, such as the arc-shaped plate 103, and the sweeping plate 103 is close to the bottom end of the slot cavity and the edge of the slot cavity to ensure that the granular food is not extruded and the sweeping is stable when the granular food is rotationally swept);

The can pushing mechanism 11 is fixedly arranged on the bracket 3, and is matched with the side baffle mechanism 8 to open so as to push and convey the cans below the plurality of groups of hoppers 5 towards the second conveyor 2, and according to the above, when the can passing baffle 82 moves downwards so as to provide conveying communication of the cans forwards to the second conveyor 2, the cans can be pushed towards the second conveyor 2 through the can pushing mechanism 11;

as shown in fig. 1-2, the following details are:

In order to implement the above-mentioned can pushing mechanism 11, it is proposed that the specific structure and composition of the material distributing mechanism 10 may be that the can pushing mechanism 11 includes a third cylinder 111 fixedly mounted on the bracket 3, and a push plate 112 fixed to an output end of the third cylinder 111;

The third cylinder 111 operates to drive the push plate 112 to push the filling tanks below the plurality of groups of hoppers 5 onto the second conveyor 2 for conveying (as shown in fig. 2, the third cylinder 111 operates to drive the push plate 112 to move left and right, and the push plate 112 can simultaneously contact the plurality of groups of filling tanks below the plurality of groups of hoppers 5, so as to simultaneously push the filling tanks to the right onto the second conveyor 2 for conveying;

The automatic feeding device also comprises a position finder 7 (the position finder 7 can be a distance sensor or the like, the distance sensor can be a photoelectric sensor or an ultrasonic sensor or the like, the sensing direction of the distance sensor faces the filling tank) which is fixedly arranged on the bracket 3 and is used for sensing whether the filling tank below the last group of hoppers 5 in the pushing direction exists or not (according to the above, the filling tank below the hoppers 5 with three groups, namely the hopper 5 with the third group on the rightmost side, is sensed by the position finder 7 or not so as to ensure that accidental discharging can not be carried out due to misoperation and the like when the automatic feeding device is used, and the using effect is improved)

The controller 12 (which may be a PLC controller, and is connected to an external power source to supply power to the above-described power consuming parts, including a gas supply device that supplies gas to the first cylinder 81, the second cylinder 91, and the third cylinder 111) is fixedly mounted on the first conveyor 1.

The control mode of the utility model is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of power also belongs to common knowledge in the art, and the utility model is mainly used for protecting a mechanical device, so the utility model does not explain the control mode and circuit connection in detail.

While the fundamental and principal features of the utility model and advantages of the utility model have been shown and described, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (7)

1. A semi-automatic filling machine for granular food, characterized by comprising;

A first conveyor (1) for conveying the cans;

The second conveyor (2) is arranged at one side of the first conveyor (1) and used for turning and conveying the filling tank of the first conveyor (1);

a bracket (3) fixedly arranged on the first conveyor (1);

A tray (4) with a groove cavity at the top end, which is fixedly arranged at the top end of the bracket (3) and is used for presetting the grain food;

The hoppers (5) are fixedly arranged at the bottom ends of the trays (4), and the hoppers (5) are communicated with the inside of the trays (4);

A baffle frame (6) fixedly arranged on the bracket (3);

The side blocking mechanism (8) is fixedly arranged on the first conveyor (1) and is matched with the blocking frame (6) to enable the filling cans conveyed by the first conveyor (1) to be in one-to-one correspondence under the plurality of groups of hoppers (5) which are stabilized;

the material blocking assembly (9) is fixedly arranged on the bracket (3) and used for blocking and opening the bottom ends of the hoppers (5) of the groups;

the material distributing mechanism (10) is fixedly arranged on the material tray (4) and is used for filling the granular food into a plurality of groups of hoppers (5);

the can pushing mechanism (11) is fixedly arranged on the bracket (3) and is matched with the side blocking mechanism (8) to be opened so as to push and convey the filling cans below the plurality of groups of hoppers (5) towards the second conveyor (2);

And a controller (12) fixedly mounted on the first conveyor (1).

2. Semi-automatic filling machine for granular food products according to claim 1, characterized in that the hoppers (5) are provided with groups of straight rows of equidistant.

3. Semi-automatic filling machine for granular food according to claim 1, characterized in that the side blocking mechanism (8) comprises a first cylinder (81) fixedly arranged on the first conveyor (1), a tank passing baffle (82) fixed with the output end of the first cylinder (81), and a plate seam (83) formed between the first conveyor (1) and the second conveyor (2), wherein the output end of the first cylinder (81) is vertically upwards, and the tank passing baffle (82) moves in the plate seam (83) and upwards extends out to form an enclosure with the blocking frame (6) for the first conveyor (1) to convey the filling tank.

4. The semi-automatic filling machine for granular food according to claim 1, wherein the material blocking assembly (9) comprises a second air cylinder (91) fixedly arranged on the bracket (3), a blanking baffle (92) fixedly arranged at the output end of the second air cylinder (91), and a guide groove (93) arranged on the bracket (3), the blanking baffle (92) moves outside the guide groove (93), and the second air cylinder (91) operates to block and open the blanking baffle (92) close to the bottom ends of the hoppers (5) of the groups.

5. The semi-automatic filling machine for granular food according to claim 1, wherein the material distributing mechanism (10) comprises a rotary driver (101) fixedly arranged at the bottom end of the material tray (4), a rotating shaft (102) fixedly arranged at the bottom end of the material tray (4) and penetrating through the groove cavity, and a sweeping plate (103) arranged in the groove cavity and fixedly connected with the rotating shaft (102), and the rotary driver (101) operates to drive the sweeping plate (103) to fill granular food into a plurality of groups of hoppers (5).

6. Semi-automatic filling machine for granular food according to claim 1, characterized in that the can pushing mechanism (11) comprises a third cylinder (111) fixed on the bracket (3) and a pushing plate (112) fixed with the output end of the third cylinder (111), and the third cylinder (111) operates to drive the pushing plate (112) to push the filling cans below the hoppers (5) of several groups onto the second conveyor (2) for conveying.

7. Semi-automatic filling machine for granular food products according to claim 6, characterized in that it also comprises a position finder (7) fixed to the support (3) for sensing the presence of the filling cans below the last group of hoppers (5) in the direction of push.