Adjustable wire coil clamp for copper wire production
Technical Field
The utility model relates to the technical field of wire coil clamps, in particular to an adjustable wire coil clamp for copper wire production.
Background
In copper wire production, wire coil clamps are a critical accessory used to secure copper wire coils, ensuring stability and safety during winding, storage and transportation. Traditional drum clamp is probably fixed in the design, can't adapt to the copper line of different diameters or types, and this has limited its application scope and production efficiency.
The current wire coil anchor clamps for copper line production are difficult to carry out the centre gripping fixed to not unidimensional wire coil to and be difficult to weigh the wire coil after fixing, ensure that every wire coil weight in the production process accords with the regulation standard, secondly, when installing anchor clamps, be difficult to carry out leveling to anchor clamps, leveling structure ensures that the wire coil is in horizontal position in anchor clamps all the time, provides even support, consequently, has proposed an adjustable wire coil anchor clamps for copper line production.
At present, the wire coil clamp for the adjustable copper wire production has the following defects that 1, when the wire coil clamp is used, the wire coil clamp does not have an adjusting function and cannot clamp and fix wire coils with different sizes, the flexibility performance is poor, 2, when the wire coil clamp is used, the fixed wire coils are not easy to weigh, the weight of each wire coil in the production process is ensured to meet the specified standard, the production problem caused by the fact that the wire coil is too heavy or too light is avoided, 3, when the wire coil clamp is installed, the leveling treatment is not easy to perform on the clamp, the leveling structure ensures that the wire coil is always in a horizontal position in the clamp, and the inaccurate guiding of wires caused by the inclination of the wire coil is avoided, so that the production efficiency is influenced.
Therefore, it is necessary to invent an adjustable wire coil clamp for copper wire production to solve the above problems.
Disclosure of utility model
The utility model aims to solve the technical problems of providing the adjustable wire coil clamp for copper wire production, which has high practicability and simple structure through simple operation, and solves the problems of clamping wire coils with different sizes, weighing the fixed wire coils and leveling the clamp in the prior art.
The aim of the utility model can be achieved by the following technical scheme:
The utility model provides a drum anchor clamps for copper line production with adjustable, includes the base, four levelling mechanisms of bottom fixedly connected with of base, levelling mechanism includes threaded rod and screw sleeve, the horizontal bubble appearance is installed to the top surface of base, the top surface middle part fixedly connected with backup pad of base, the spread groove has been seted up to the bottom of backup pad, the internally mounted of spread groove has weighing machine to construct, weighing machine constructs including weighing sensor and PLC controller, the top surface middle part fixedly connected with fixture of backup pad, fixture includes hydraulic stem, connection pad, pivot, dwang, swivelling joint and locating piece.
As a further scheme of the utility model, the threaded rod is fixedly connected to the bottom of the base, and the lower surface of the threaded rod is in threaded connection with the threaded sleeve which is convenient for adjusting the height of the base.
As a further scheme of the utility model, the weighing sensor is arranged in the connecting groove, one side of the weighing sensor is electrically connected with the PLC through the power line, and the weighing sensor is convenient for detecting the weight of the wire coil.
As a further scheme of the utility model, the hydraulic rod is fixedly connected to the middle part of the top surface of the supporting plate, the tail end of the hydraulic rod is fixedly connected with the connecting disc, the surface of the connecting disc is fixedly connected with four rotating shafts, the surface of the rotating shafts is rotationally connected with the rotating rod, the upper surface of the rotating rod is rotationally connected with the rotating joint, the top of the rotating joint is fixedly connected with the positioning block, and the positioning block is convenient for clamping the wire coil main body.
As a further scheme of the utility model, the two sides of the top surface of the supporting plate are connected with the fixing plates in a threaded manner, the top of each fixing plate is fixedly connected with the positioning plate, and the positioning plates are convenient for supporting the positioning blocks.
As a further scheme of the utility model, four sliding grooves are formed in the surface of the positioning plate, the positioning block is connected to the inside of the sliding grooves in a sliding manner, and the sliding grooves are convenient for driving the positioning block to move.
As a further scheme of the utility model, the middle part of the surface of the positioning plate is lapped with the wire coil main body, the PLC is fixedly connected to the surface of the fixing plate, and the wire coil main body is convenient for winding copper wires.
The utility model has the beneficial effects that:
1. through fixture's setting, when carrying out the drum main part fixed, place the drum main part at the middle part of locating plate, then start the hydraulic stem of backup pad top surface, the hydraulic stem stretches out and draws terminal connection pad downstream for four locating pieces that the connection pad top surface rotated the four dwang pulling tops are seted up on the locating plate surface are inside to be moved, four locating pieces relative motion and fix the drum main part at middle part, thereby have reached the effect of carrying out the centre gripping fixed to the drum main part of equidimension, have improved the flexibility of equipment.
2. Through weighing machine constructs and leveling mechanism's setting, when carrying out equipment use, judge whether the base is in the horizontality according to the level bubble appearance that the base surface set up, then four screw sleeve cooperation level bubble appearance of rotating the base bottom carry out leveling to the base and handle, make the drum be in horizontal position throughout in anchor clamps, prevent to lead to the direction inaccuracy of wire rod because of the drum slope, and then influence production efficiency, secondly, still be provided with weighing sensor in the backup pad bottom, weighing sensor can measure the weight of drum, and carry out analytical processing with the PLC controller who surveys data transmission for one side, and show on the display screen on PLC controller surface for the staff observes, ensure that the weight of every drum in the production process accords with the regulation standard.
Drawings
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic view of a clamping mechanism according to the present utility model;
FIG. 3 is a schematic view of a weighing mechanism of the present utility model;
fig. 4 is a schematic diagram of the leveling mechanism of the present utility model.
In the figure, 1, a base; 2, a leveling mechanism, 201, a threaded rod, 202, a threaded sleeve, 3, a horizontal bubble meter, 4, a supporting plate, 5, a weighing mechanism, 501, a weighing sensor, 502, a PLC controller, 6, a clamping mechanism, 601, a hydraulic rod, 602, a connecting disc, 603, a rotating shaft, 604, a rotating rod, 605, a rotating joint, 606, a positioning block, 7, a fixed plate, 8, a positioning plate, 9 and a wire coil main body.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1-4, an adjustable wire coil clamp for copper wire production comprises a base 1, the bottom of the base 1 is fixedly connected with four leveling mechanisms 2, the weight of each wire coil in the production process is ensured to meet the specified standard through the arrangement of a weighing mechanism 5 and the leveling mechanisms 2, the leveling mechanisms 2 comprise a threaded rod 201 and a threaded sleeve 202, a horizontal bubble instrument 3 is installed on the top surface of the base 1, a supporting plate 4 is fixedly connected to the middle part of the top surface of the base 1, a connecting groove is formed in the bottom of the supporting plate 4, the weighing mechanism 5 is installed in the connecting groove, the weighing mechanism 5 comprises a weighing sensor 501 and a PLC (programmable logic controller) 502, the middle part of the top surface of the supporting plate 4 is fixedly connected with a clamping mechanism 6, the clamping and fixing effects of wire coil main bodies 9 with different sizes are achieved through the arrangement of the clamping mechanism 6, and the flexibility of equipment is improved, and the clamping mechanism 6 comprises a hydraulic rod 601, a connecting disc 602, a rotating shaft 603, a rotating rod 604, a rotating joint 605 and a positioning block 606;
As shown in fig. 4, a threaded rod 201 is fixedly connected to the bottom of the base 1, a threaded sleeve 202 is connected to the lower surface of the threaded rod 201 in a threaded manner, and the threaded sleeve 202 is convenient for adjusting the height of the base 1;
As shown in fig. 3, a weighing sensor 501 is installed in the connecting groove, one side of the weighing sensor 501 is electrically connected with a PLC controller 502 through a power line, and the weighing sensor 501 is convenient for detecting the weight of the wire coil;
As shown in fig. 2, a hydraulic rod 601 is fixedly connected to the middle part of the top surface of a supporting plate 4, the tail end of the hydraulic rod 601 is fixedly connected with a connecting disc 602, the surface of the connecting disc 602 is fixedly connected with four rotating shafts 603, the surface of the rotating shaft 603 is rotatably connected with a rotating rod 604, the upper surface of the rotating rod 604 is rotatably connected with a rotating joint 605, the top of the rotating joint 605 is fixedly connected with a positioning block 606, and the positioning block 606 is convenient for clamping a wire coil main body 9;
As shown in fig. 1, both sides of the top surface of the supporting plate 4 are in threaded connection with a fixing plate 7, the top of the fixing plate 7 is fixedly connected with a positioning plate 8, and the positioning plate 8 is convenient for supporting a positioning block 606;
As shown in fig. 1-2, four sliding grooves are formed in the surface of the positioning plate 8, the positioning block 606 is slidably connected to the inside of the sliding grooves, and the sliding grooves are convenient for driving the positioning block 606 to move;
As shown in fig. 1, the wire coil main body 9 is lapped in the middle of the surface of the positioning plate 8, the plc controller 502 is fixedly connected to the surface of the fixing plate 7, and the wire coil main body 9 is convenient for winding copper wires.
When the wire coil main body 9 is fixed, the wire coil main body 9 is placed in the middle of the positioning plate 8, then the hydraulic rod 601 on the top surface of the supporting plate 4 is started, the hydraulic rod 601 stretches and drives the connecting disc 602 at the tail end to move downwards, so that the four rotating rods 604 which are rotationally connected with the top surface of the connecting disc 602 pull the positioning blocks 606 at the top to move in the sliding grooves formed in the surface of the positioning plate 8, and the four positioning blocks 606 relatively move and fix the wire coil main body 9 in the middle;
when the equipment is used, whether the base 1 is in a horizontal state is judged according to the horizontal bubble meter 3 arranged on the surface of the base 1, and then the four threaded sleeves 202 at the bottom of the base 1 are rotated to be matched with the horizontal bubble meter 3 to perform leveling treatment on the base 1, so that a wire coil is always in a horizontal position in a clamp, inaccurate wire guiding caused by wire coil inclination is prevented, and production efficiency is further influenced;
Secondly, a weighing sensor 501 is further arranged at the bottom of the supporting plate 4, the weighing sensor 501 can measure the weight of the wire coil, measured data are transmitted to the PLC 502 on one side for analysis and processing, and the data are displayed on a display screen on the surface of the PLC 502 for observation by workers.
The foregoing describes one embodiment of the present utility model in detail, but the description is only a preferred embodiment of the present utility model and should not be construed as limiting the scope of the utility model. All equivalent changes and modifications within the scope of the present utility model are intended to be covered by the present utility model.