A adsorption equipment for photovoltaic module tears sticky tape operation
Technical Field
The application relates to the technical field of photovoltaic module production, in particular to an adsorption device for photovoltaic module tape tearing operation.
Background
The photovoltaic module needs laminating machine to press these several layers of substances of glass, EVA, battery piece, EVA and backplate together in the production process, in order to guarantee the mounted position of each part of photovoltaic module before the lamination, can paste the sticky tape at photovoltaic module frame all around usually before getting into the laminating machine, need tear the sticky tape that is used for solid after the lamination is accomplished and take off the lamination frame, need fix photovoltaic module on the workstation in this process, avoid tearing the sticky tape and getting the displacement of frame in-process photovoltaic module.
The sucking disc on the existing photovoltaic module adsorption mechanism is usually installed at a fixed position, so that the adsorption requirements of photovoltaic modules with different sizes cannot be met, the workbench is required to be modified and debugged aiming at the photovoltaic modules with different sizes, and the operation is complex.
Disclosure of utility model
In order to overcome the problems in the prior art, the application provides an adsorption device for the operation of tearing an adhesive tape of a photovoltaic module.
The application provides an adsorption device for photovoltaic module tape tearing operation, which adopts the following technical scheme:
The adsorption device for the photovoltaic module tape tearing operation comprises a transmission mechanism, wherein the transmission mechanism comprises a plurality of groups of transmission assemblies which are synchronously driven, the transmission mechanism comprises a feeding transmission mechanism, a workbench transmission mechanism and a discharging transmission mechanism, the feeding transmission mechanism and the discharging transmission mechanism are the same in height, the workbench transmission mechanism is installed on a workbench in a lifting mode, the adsorption mechanism is installed on the workbench, multiple groups of adsorption mechanisms are arranged between the workbench transmission mechanisms at intervals, the adsorption mechanism comprises an installation frame and adsorption discs located on the installation frame, the adsorption discs are distributed on the adsorption table in an annular mode, and the positions of the adsorption discs on the installation frame are adjustable.
Through adopting above-mentioned technical scheme, before photovoltaic module tears the sticky tape, derive through the feeding transport mechanism in the transport mechanism, cooperation workstation transport mechanism is with photovoltaic module leading-in to the workstation, photovoltaic module on the workstation descends the back through driving workstation transport mechanism and adsorbs photovoltaic module's bottom plate through adsorption mechanism, workstation transport mechanism on workstation surface passes through a plurality of transport module and transmits photovoltaic module, during the absorption photovoltaic module, adsorb through the sucking disc of interval distribution between transport module, and the position of absorption dish can be according to photovoltaic module's size adjustment absorption dish, satisfy the sticky tape demand of tearing of photovoltaic module of equidimension, rise workstation transport mechanism again after accomplishing tearing the sticky tape and go out the transport mechanism etc. high, derive photovoltaic module.
Preferably, the lifting mechanism for driving the workbench transmission mechanism to lift is arranged at the bottom of the workbench, and comprises a rectangular supporting frame, wherein power mechanisms for driving the rectangular supporting frame to lift are arranged at two ends of the rectangular supporting frame, and a plurality of groups of supporting columns for supporting the transmission assembly are distributed at two sides of the top surface of the rectangular supporting frame.
Through adopting above-mentioned technical scheme, elevating system of workstation bottom passes through the lift of power unit's effect drive rectangle braced frame, and the support column of rectangle braced frame top surface both sides is used for supporting transmission assembly to realize the synchronous lift of transmission assembly on the drive workstation transmission mechanism through power unit, guarantee photovoltaic module's stable lift.
Preferably, the power mechanism comprises a driving air cylinder, wherein a fixed plate is arranged at the top of the driving air cylinder, an output shaft of the driving air cylinder is connected with a movable plate above the fixed plate, two sides of the fixed plate are penetrated with telescopic guide rods, the top of each telescopic guide rod is connected with the movable plate, the movable plate is fixed with the bottom of the rectangular supporting frame, and the driving air cylinder and the telescopic guide rods are fixedly arranged on the ground.
Through adopting above-mentioned technical scheme, power unit during operation is through installing the fly leaf lift of driving the cylinder drive connection in rectangle braced frame bottom subaerial to at this in-process, install the flexible guide bar that runs through in the fixed plate both sides at driving the cylinder top can stretch out and draw back along with the lift of fly leaf, improve the stability of fly leaf lift in-process, guarantee the stable drive workstation transport mechanism of power unit and go up and down.
Preferably, the mounting frame comprises a transverse frame body and a longitudinal frame body, wherein the transverse frame body comprises a bottom frame body and transverse adjusting frames which are slidably arranged at two ends of the bottom frame body, a locking mechanism is arranged between the bottom frame body and the transverse adjusting frames, the longitudinal frame body comprises a bottom mounting seat and a longitudinal adjusting frame which is slidably arranged on the bottom mounting seat, and the locking mechanism is also arranged between the bottom mounting seat and the longitudinal adjusting frames.
Through adopting above-mentioned technical scheme, the horizontal support body in the mounting bracket is through the position of the horizontal alignment jig on the removal bottom support body to through locking mechanism locking, thereby to sucking disc transverse distance's in the adsorption equipment adjustment. Likewise, the longitudinal frame body is locked through the locking mechanism by moving the distance of the longitudinal adjusting frame on the bottom mounting seat, so that the longitudinal distance of the sucker in the adsorption mechanism is adjusted, and the bottom frame body and the bottom mounting seat are fixedly mounted on the workbench. Thereby adjust the sucking disc position that annular distributes, satisfy the fixed demand of absorption of not unidimensional photovoltaic module.
Preferably, the locking mechanism comprises an adjusting plate arranged on the lateral surface of the transverse adjusting frame and the longitudinal adjusting frame, wherein a locking screw rod penetrates through the adjusting plate, a handle is arranged at the outer end of the locking screw rod, and the inner side of the locking screw rod is respectively abutted against the bottom frame body or the bottom mounting seat through a locking washer.
Through adopting above-mentioned technical scheme, locking mechanism is through installing locking screw on the regulating plate, rotates locking screw through the handle of locking screw outer end, and the locking washer of drive locking screw inner supports tightly with the lateral wall of horizontal alignment jig or vertical alignment jig to realize locking and fixing horizontal support body and vertical support body overall structure.
Preferably, the transverse frame body and the longitudinal frame body are of U-shaped structures, wherein the adsorption plates are arranged on the middle sections of the transverse frame body and the longitudinal frame body, and the bottom of each adsorption plate is externally connected with an air supply pipeline and can slide on the middle section.
Through adopting above-mentioned technical scheme, the horizontal support body of U type structural design and vertical support body are connected with corresponding base support body and bottom mount pad through the section of its both ends parallel distribution to through locking mechanism locking, dual locking guarantees overall structure's stability, installs the adsorption disc and sets up the interlude at U type structure and can correspond the edge that adsorbs photovoltaic module, makes it correspond with the sticky tape that edge is used for solid, thereby can guarantee the stability of tearing the sticky tape process, avoids photovoltaic module's deformation.
Preferably, the transmission assembly in the workbench transmission mechanism is synchronously transmitted through the driving mechanism, the driving mechanism comprises a driving rod penetrating through the transmission assembly and a gear motor at the end part of the driving rod, a driving wheel arranged on the driving rod is in transmission connection with the extension end of the transmission belt at the side surface of the transmission assembly, and guide wheels are arranged at the outer sides of the transmission belts at the two ends of the extension end.
Through adopting above-mentioned technical scheme, transmission subassembly passes through gear motor drive actuating lever and rotates, and the drive wheel that is located on the actuating lever can extend the end transmission with the transmission band of transmission subassembly side, carries out the guide effect to the transmission band through the leading wheel in the both ends outside of extension end, and the cooperation is located the drive wheel that extends the end and realizes the drive to the transmission band.
Preferably, tensioning mechanisms are arranged on the driving wheels at the two ends of the transmission assembly, and comprise tensioning side plates arranged on the side surfaces of the driving wheels and extending ends of tensioning shafts of the driving wheels, wherein through holes for sliding of the tensioning shafts are formed in the tensioning side plates, supporting blocks are further arranged at the end parts of the tensioning side plates and connected with the tensioning shafts through screws, and adjusting nuts are further arranged on one side surface, close to the tensioning shafts, of the screws.
Through adopting above-mentioned technical scheme, the taut curb plate of transmission subassembly side is fixed with the workstation, and the through-hole of seting up on the taut curb plate is used for the removal of tensioning axle in the tensioning process, and the tensioning mechanism of transmission subassembly both ends installation is through rotating the adjusting nut on the screw of connecting tight piece and tensioning axle, adjusts the interval that is located tight piece and the tensioning axle of propping up on the taut curb plate to adjust the position of the tensioning axle of rotation installation drive wheel, carry out the tensioning to the conveyer belt on the transmission subassembly.
In summary, the present application includes at least one of the following beneficial technical effects:
1. According to the application, suction discs distributed among the transmission assemblies at intervals are used for suction, and the suction discs can be adjusted according to the sizes of the photovoltaic assemblies, so that the tape tearing requirements of the photovoltaic assemblies with different sizes are met;
2. according to the application, the transmission assembly on the workbench is lifted, so that the photovoltaic assembly is prevented from rubbing the adsorption disc during lead-in and lead-out, the influence on the adsorption quality of the adsorption disc is avoided, the normal operation of the adsorption mechanism is ensured, and the service life of the adsorption mechanism is prolonged;
Drawings
FIG. 1 is a schematic view of the overall structure of an adsorption device for photovoltaic module tape tearing operation in a tape tearing machine;
FIG. 2 is a schematic diagram of the overall structure of an adsorption device for photovoltaic module tape tearing operation;
FIG. 3 is an enlarged view of the tensioning mechanism of FIG. 2;
FIG. 4 is an enlarged view of the locking mechanism of FIG. 2;
FIG. 5 is a schematic view of the overall bottom side structure of an adsorption device for photovoltaic module tape tearing operation;
FIG. 6 is a schematic diagram of the overall structure of an adsorption device for photovoltaic module tape tearing operation;
fig. 7 is an enlarged view of the drive mechanism of fig. 6.
The reference numerals are 1, a transmission mechanism, 11, a transmission assembly, 111, a transmission belt, 112, an extension end, 113, a guide wheel, 114, a driving wheel, 12, a feeding transmission mechanism, 13, a workbench transmission mechanism, 14, a discharging transmission mechanism, 2, an adsorption mechanism, 21, a mounting rack, 211, an adsorption disc, 212, a transverse rack body, 2121, a bottom rack body, 2122, a transverse adjusting rack, 213, a longitudinal rack body, 2131, a bottom mounting seat, 2132, a longitudinal adjusting rack, 3, a workbench, 4, a lifting mechanism, 41, a rectangular supporting frame, 42, a power mechanism, 421, a driving cylinder, 422, a fixed plate, 423, a movable plate, 424, a telescopic guide rod, 43, a supporting column, 5, a driving mechanism, 51, a driving rod, 52, a speed reducing motor, 53, a driving wheel, 6, a tensioning mechanism, 61, a tensioning side plate, 611, a through hole, 612, a supporting block, 613, a screw, 614, an adjusting nut, 62, a tensioning shaft, 7, a locking mechanism, 71, an adjusting plate, 72, a locking screw, 73, a handle, a locking washer and a locking washer.
Detailed Description
The application is described in further detail below with reference to fig. 1-7.
The embodiment of the application discloses an adsorption device for photovoltaic module tape tearing operation.
Referring to fig. 1-7, an adsorption device for photovoltaic module tape tearing operation comprises a transmission mechanism 1, wherein the transmission mechanism 1 comprises a plurality of groups of transmission assemblies 11 which are synchronously driven, the transmission mechanism 1 comprises a feeding transmission mechanism 12, a workbench transmission mechanism 13 and a discharging transmission mechanism 14, the feeding transmission mechanism 12 and the discharging transmission mechanism 14 are the same in height, the workbench transmission mechanism 13 is installed on a workbench 3 in a lifting mode, the adsorption mechanism 2 is installed on the workbench 3, the adsorption mechanism 2 is provided with a plurality of groups of adsorption mechanisms and is installed among the workbench transmission mechanisms 13 at intervals, the adsorption mechanism 2 comprises a mounting frame 21 and adsorption discs 211 which are located on the mounting frame 21, the adsorption discs 211 are distributed on the adsorption table in an annular mode, and the positions of the adsorption discs 211 on the mounting frame 21 are adjustable. Before the photovoltaic module tears the sticky tape, derive through feeding transport mechanism 12 in transport mechanism 1, cooperation workstation transport mechanism 13 is leading-in to workstation 3 with photovoltaic module, photovoltaic module on the workstation 3 descends the back through driving workstation transport mechanism 13 and adsorbs photovoltaic module's bottom plate through adsorption unit 2, workstation transport mechanism 13 on workstation 3 surface is passed through a plurality of transport unit 11 and is transmitted photovoltaic module, adsorb through the sucking disc of interval distribution between transport unit 11 when adsorbing photovoltaic module, and the position of adsorption disc 211 can be adjusted according to photovoltaic module's size to the adsorption disc 211, satisfy the sticky tape demand of tearing of photovoltaic module of different sizes, rise workstation transport mechanism 13 again and ejection of compact transport mechanism 14 etc. high after accomplishing the sticky tape, derive photovoltaic module.
Referring to fig. 1-7, the lifting mechanism 4 for driving the workbench transmission mechanism 13 to lift is installed at the bottom of the workbench 3, and comprises a rectangular supporting frame 41, wherein power mechanisms 42 for driving the rectangular supporting frame 41 to lift are installed at two ends of the rectangular supporting frame 41, and a plurality of groups of supporting columns 43 for supporting the transmission assembly 11 are distributed at two sides of the top surface of the rectangular supporting frame 41. Lifting mechanism 4 of workstation 3 bottom passes through the lift of power unit 42 drive rectangle carriage 41, and the support column 43 of rectangle carriage 41 top surface both sides are used for supporting transmission subassembly 11 to realize the synchronous lift of transmission subassembly 11 on the drive workstation transmission mechanism 13 through power unit 42, guarantee photovoltaic module's stable lift.
Referring to fig. 1-7, the power mechanism 42 includes a driving cylinder 421, wherein a fixed plate 422 is mounted on the top of the driving cylinder 421, an output shaft of the driving cylinder 421 is connected with a movable plate 423 above the fixed plate 422, two sides of the fixed plate 422 are further penetrated with telescopic guide rods 424, the top of each telescopic guide rod 424 is connected with the movable plate 423, the movable plate 423 is fixed with the bottom of the rectangular support frame 41, and the driving cylinder 421 and the telescopic guide rods 424 are fixedly mounted on the ground. When the power mechanism 42 works, the movable plate 423 connected to the bottom of the rectangular supporting frame 41 is driven to lift by the driving air cylinder 421 installed on the ground, and in the process, the telescopic guide rods 424 penetrating through two sides of the fixed plate 422 installed on the top of the driving air cylinder 421 can stretch and retract along with the lifting of the movable plate 423, so that the stability of the movable plate 423 in the lifting process is improved, and the stable driving workbench transmission mechanism 13 of the power mechanism 42 is ensured to lift.
Referring to fig. 1 to 7, the mounting bracket 21 includes a lateral bracket 212 and a longitudinal bracket 213, wherein the lateral bracket 212 includes a bottom bracket 2121 and lateral adjustment brackets 2122 slidably mounted at both ends of the bottom bracket 2121, and a locking mechanism 7 is installed between the bottom bracket 2121 and the lateral adjustment brackets 2122, wherein the longitudinal bracket 213 includes a bottom mounting seat 2131 and a longitudinal adjustment bracket 2132 slidably mounted on the bottom mounting seat 2131, and the locking mechanism 7 is also installed between the bottom mounting seat 2131 and the longitudinal adjustment bracket 2132. The lateral frame 212 in the mounting frame 21 is locked by the locking mechanism 7 by moving the position of the lateral adjustment frame 2122 on the bottom frame 2121, thereby adjusting the lateral distance of the suction cup in the suction mechanism 2. Similarly, the longitudinal frame 213 is locked by the locking mechanism 7 by moving the distance of the longitudinal adjustment frame 2132 on the bottom mounting base 2131, so as to adjust the longitudinal distance of the suction cup in the suction mechanism 2, wherein the bottom frame 2121 and the bottom mounting base 2131 are both fixedly mounted on the workbench 3. Thereby adjust the sucking disc position that annular distributes, satisfy the fixed demand of absorption of not unidimensional photovoltaic module.
Referring to fig. 1 to 7, the locking mechanism 7 includes an adjusting plate 71 mounted on the lateral sides of a lateral adjusting frame 2122 and a longitudinal adjusting frame 2132, wherein a locking screw 72 is penetrated through the adjusting plate 71, a handle 73 is mounted at the outer end of the locking screw 72, and the inner side of the locking screw 72 is respectively abutted against a bottom frame 2121 or a bottom mounting seat 2131 through a locking washer 74. The locking mechanism 7 is provided with the locking screw 72 on the adjusting plate 71, and the handle 73 at the outer end of the locking screw 72 rotates the locking screw 72 to drive the locking washer 74 at the inner end of the locking screw 72 to abut against the lateral wall of the transverse adjusting frame 2122 or the longitudinal adjusting frame 2132, so that the integral structure of the transverse frame 212 and the longitudinal frame 213 is locked and fixed.
Referring to fig. 1 to 7, the transverse frame 212 and the longitudinal frame 213 each adopt a U-shaped structure, wherein the middle sections of the transverse frame 212 and the longitudinal frame 213 are each provided with an adsorption disc 211, and the bottom of the adsorption disc 211 is externally connected with an air supply pipeline and the adsorption disc 211 can slide on the middle section. The transverse frame 212 and the longitudinal frame 213 of the U-shaped structure are connected with the corresponding base frame and the corresponding bottom mounting seat 2131 through the parallel distributed sections at the two ends of the transverse frame and the corresponding bottom mounting seat 2131, and are locked through the locking mechanism 7, the dual locking ensures the stability of the whole structure, the adsorption disc 211 is arranged on the middle section of the U-shaped structure, the edge of the adsorption disc can be correspondingly adsorbed with the photovoltaic module, the adsorption disc is enabled to be corresponding to the adhesive tape with the edge being used for solid shape, and therefore the stability of the adhesive tape tearing process can be ensured, and the deformation of the photovoltaic module is avoided.
Referring to fig. 1-7, the transmission assembly 11 in the workbench transmission mechanism 13 is synchronously transmitted through the driving mechanism 5, the driving mechanism 5 comprises a driving rod 51 penetrating through the transmission assembly 11 and a gear motor 52 at the end part of the driving rod 51, wherein a driving wheel 53 installed on the driving rod 51 is in transmission connection with an extension end 112 of a transmission belt 111 at the side surface of the transmission assembly 11, and guide wheels 113 are arranged at the outer sides of the transmission belt 111 at the two ends of the extension end 112. The transmission assembly 11 drives the driving rod 51 to rotate through the gear motor 52, the driving wheel 53 positioned on the driving rod 51 can drive the extension end 112 of the transmission belt 111 on the side surface of the transmission assembly 11, the transmission belt 111 is guided by the guide wheels 113 on the outer sides of the two ends of the extension end 112, and the driving of the transmission belt 111 is realized by matching with the driving wheel 53 positioned in the extension end 112.
Referring to fig. 1-7, the tensioning mechanism 6 is installed on the driving wheels 114 at two ends of the transmission assembly 11, and comprises a tensioning side plate 61 installed on the side surface of the driving wheels 114 and an extension end 112 of a tensioning shaft 62 of the driving wheels 114, wherein a through hole 611 for the tensioning shaft 62 to slide is formed in the tensioning side plate 61, a supporting block 612 is further installed at the end of the tensioning side plate 61, the supporting block 612 is connected with the tensioning shaft 62 through a screw 613, and an adjusting nut 614 is further installed on one side surface, close to the tensioning shaft 62, of the screw 613. The tensioning side plate 61 on the side of the transmission assembly 11 is fixed with the workbench 3, through holes 611 formed in the tensioning side plate 61 are used for moving the tensioning shaft 62 in the tensioning process, and the tensioning mechanisms 6 arranged at two ends of the transmission assembly 11 are used for tensioning the transmission belt 111 on the transmission assembly 11 by adjusting the distance between the tensioning block 612 on the tensioning side plate 61 and the tensioning shaft 62 through adjusting nuts 614 on screws 613 which are used for connecting the tensioning block 612 with the tensioning shaft 62 in a rotating mode, so that the position of the tensioning shaft 62 which is used for rotatably mounting the driving wheel 114 is adjusted.
Before the photovoltaic module tears the sticky tape, the position of a transverse frame 212 and a longitudinal frame 213 in a mounting frame 21 is adjusted according to the size of the photovoltaic module, so that an annular distributed adsorption disc 211 corresponds to the edge of the photovoltaic module, the position of the mounting frame 21 is locked through a locking mechanism 7, then a photovoltaic module is guided onto a workbench 3 by a feeding transmission mechanism 12 in cooperation with a workbench transmission mechanism 13, the photovoltaic module on the workbench 3 drives the workbench transmission mechanism 13 to descend through a lifting mechanism 4 and adsorbs the bottom surface of the photovoltaic module through an adsorption mechanism 2, then the sticky tape tearing operation is carried out, and after the sticky tape tearing operation is finished, the workbench transmission mechanism 13 is lifted up through the lifting mechanism 4 to be equal to the height of a discharging transmission mechanism 14, and the photovoltaic module is guided out through cooperation with the discharging transmission mechanism 14.
The above embodiments are not intended to limit the scope of the application, so that the equivalent changes of the structure, shape and principle of the application are covered by the scope of the application.