Automotive carpet shaping production line
Technical Field
The utility model relates to the technical field of interior production, in particular to an automobile carpet forming production line.
Background
The automobile carpet forming production line is an automatic production line special for producing the automobile interior carpets, has high automation degree, can greatly improve the production efficiency, reduces the labor cost, ensures the consistency of the product quality, and is very critical in the automobile manufacturing industry because the automobile carpets not only play a role in decoration, but also have the functions of sound insulation, heat insulation and protection of automobile interior parts.
In some devices in the prior art, the production line starts by conveying the carpet which is not formed and cut to the cutting table through the production line, and the carpet is polluted by the outside in the conveying process, but the carpet cannot be cleaned effectively due to the fact that the carpet cannot be fixed, so that the surface or the edge of the carpet is damaged, polluted or irregular. This affects the final quality and appearance of the carpet, thereby affecting the market competitiveness and customer satisfaction of the product, and thus an automotive carpet forming line has been proposed to solve the above problems.
Disclosure of utility model
In order to overcome the defects, the utility model provides an automobile carpet forming production line, which aims to solve the problem that carpets possibly suffer from pollution in the prior art.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The utility model provides an automotive carpet shaping production line, includes the bottom plate, the top fixedly connected with shell of bottom plate, two the inside fixedly connected with of shell a plurality of reels, the outside fixedly connected with fixed axle of reel, the top fixedly connected with support frame of bottom plate, the right side fixedly connected with backup pad of support frame, the top fixedly connected with of backup pad is used for providing partial structure and carries out reciprocating motion's drive assembly, the outside rotation of drive assembly is connected with the follower rod, the outside rotation of follower rod is connected with the slip scraper blade, and the reel in the shell drives the carpet and passes through the assembly line, and the motor drives the follower rod through the drive shaft and reciprocates in order to drive dust and impurity on this slip scraper blade clearance carpet simultaneously;
as a further description of the above technical solution:
the driving assembly comprises a motor, the output end of the motor is fixedly connected with a driving shaft, the outer part of the driving shaft is fixedly connected with the inner part of the follow-up rod, the motor provides power for the device, the power is output from the driving shaft to drive the follow-up rod to reciprocate, and the sliding scraper is driven by the follow-up rod to start cleaning dust and impurities on a carpet;
as a further description of the above technical solution:
The top of the bottom plate is fixedly connected with an electric push rod I, the front side of the electric push rod I is slidingly connected with a sliding plate, the inside of the shell is fixedly connected with a collecting plate, the front side of the collecting plate is rotationally connected with a shielding plate, the inside of the shielding plate is fixedly connected with a rotating shaft, the outside of the rotating shaft is rotationally connected with a waste collecting box, the electric push rod I is connected with the sliding plate, the sliding plate pushes dust and impurities in the collecting plate, the sliding plate pushes the shielding plate away by forward acting force to collect the dust and the impurities into a waste box, and waste can be cleaned in time to keep the environment clean;
as a further description of the above technical solution:
The top of the bottom plate is fixedly connected with a plurality of second electric push rods, the same side of the two second electric push rods is fixedly connected with a first pneumatic guide rail, the upper and lower ranges of cutting can be adjusted through the up and down expansion of the electric push rods, and the left and right ranges of cutting can be controlled by the pneumatic guide rail;
as a further description of the above technical solution:
The outer part of the first pneumatic guide rail is connected with a first sliding block in a sliding way, the inner part of the first pneumatic guide rail is fixedly connected with a second pneumatic guide rail, and the first sliding blocks and the first pneumatic guide rail can drive the second sliding blocks to move up and down and left and right in a plane;
as a further description of the above technical solution:
The inside of the fixed shaft is connected with a telescopic rod in a sliding manner, the outside of the telescopic rod is fixedly connected with a spring, the inside of the fixed shaft is fixedly connected with the outside of the spring, when a carpet is about to enter a production line, the spring in the fixed shaft is extruded, so that the carpet can be easily put into a winding drum, and the telescopic rod in the fixed shaft in the winding drum moves up and down in a linear manner to drive the winding drum to open;
as a further description of the above technical solution:
The outside of the pneumatic guide rail II is connected with a sliding block II in a sliding way, the bottom of the sliding block II is fixedly connected with a cutting blade, the outside of the sliding plate is connected in the collecting plate in a sliding way, the pneumatic guide rail II drives the sliding block II to move up and down in a plane, and the cutting blade at the bottom of the sliding block II can cut freely;
as a further description of the above technical solution:
the outside sliding connection of pneumatic guide rail II has the sliding block II, the bottom fixedly connected with cutting blade sliding block II of sliding block II connects cutting blade free movement on pneumatic guide rail for cutting blade can cut the optional position on the carpet.
The utility model has the following beneficial effects:
1. According to the utility model, when a carpet enters the assembly line, the fixed shaft and the telescopic rod are arranged in the winding drum, the telescopic rod can move up and down in a straight line in the fixed shaft, and the spring is extruded and opened, so that the carpet can easily enter the winding drum. Along with the forward movement of the carpet, the motor starts to work, and the driven rod is driven to reciprocate to drive the sliding scraper to move left and right so as to clean dust on the carpet and take away impurities, and the like, so that the reciprocating movement increases the cleaning thoroughness, and ensures that the whole carpet area is uniformly treated.
2. In the utility model, the cleaned dust and impurities are then pushed into the collecting plate at one side of the equipment, and in order to further process the accumulated dust and impurities, the electric push rod drives the sliding plate to push the dust and impurities falling on the carpet in the collecting plate, and the rotating shaft starts to rotate under the forward acting force of the sliding block, so that the sliding plate can push the shielding plate, and then the dust and impurities are pushed into the waste collecting box, thereby solving the problem of waste accumulation. In addition, the design of the collecting box is convenient for periodical emptying and maintenance, and continuous and efficient operation of the whole system is ensured.
Drawings
Fig. 1 is a schematic perspective view of an automotive carpet molding line according to the present utility model;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is a schematic diagram of a floor structure of an automotive carpet forming line according to the present utility model;
Fig. 4 is a schematic diagram of a waste collection box of an automotive carpet forming production line according to the present utility model.
Legend description:
1. The device comprises a bottom plate, a 2, a shell, a 3, a winding drum, a4, a fixed shaft, a 5, a spring, a 6, a telescopic rod, a 7, a supporting frame, an 8, a supporting plate, a 9, a motor, a 10, a driving shaft, a 11, a follower rod, a 12, a sliding scraper, a 13, an electric push rod I, a 14, a sliding plate, a 15, a collecting plate, a 16, a shielding plate, a 17, a rotating shaft, a 18, a waste collecting box, a 19, an electric push rod II, a 20, a pneumatic guide rail I, a 21, a sliding block I, a 22, a pneumatic guide rail II, a 23, a sliding block II, a 24 and a cutting blade.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 and 2, the utility model provides an embodiment of an automobile carpet forming production line, which comprises a bottom plate 1, wherein the bottom plate is used for supporting all components of a structure, the top of the bottom plate 1 is fixedly connected with a shell 2, the interiors of the two shells 2 are fixedly connected with a plurality of reels 3 for driving carpets to enter a production line for the next procedure, the exteriors of the reels 3 are fixedly connected with a fixed shaft 4, the top of the bottom plate 1 is fixedly connected with a support frame 7, the right side of the support frame 7 is fixedly connected with a support plate 8, the top of the support plate 8 is fixedly connected with a driving component for providing part of the structure for reciprocating motion and for outputting energy and driving other components to move, the exteriors of the driving component are rotationally connected with a follower rod 11, and the exteriors of the follower rod 11 are rotationally connected with a sliding scraper 12 for cleaning dust on the carpets by left and right reciprocating motion.
Referring to fig. 3 and 4, an electric push rod 13 is fixedly connected to the top of the bottom plate 1 and is used for driving a sliding plate to clean dust and impurities in a collecting plate, a sliding plate 14 is connected to the front side of the electric push rod 13, a collecting plate 15 is fixedly connected to the inside of the shell 2 and is used for collecting dust and impurities and preventing the dust and impurities from falling down to pollute the surrounding environment, a shielding plate 16 is rotationally connected to the front side of the collecting plate 15, a rotating shaft 17 is fixedly connected to the inside of the shielding plate 16, a waste collecting box 18 is rotationally connected to the outside of the rotating shaft 17 and is used for collecting waste materials, and cleaning is convenient.
Referring to fig. 3 and 4, the driving assembly includes a motor 9, an output end of the motor 9 is fixedly connected with a driving shaft 10, an outer portion of the driving shaft 10 is fixedly connected with an inner portion of a follow-up rod 11, a plurality of electric push rods 19 are fixedly connected with a top portion of a bottom plate 1 and are used for providing component up-and-down pushing and are connected with other components, a pneumatic guide rail 20 is fixedly connected with a first sliding block 20 on the same side of the two electric push rods 19 and is used for sliding back and forth to facilitate cutting of the sliding block, a first sliding block 21 is fixedly connected with an outer portion of the pneumatic guide rail 20, a pneumatic guide rail 22 is fixedly connected with a telescopic rod 6 in an inner portion of the first sliding guide rail 20 and is used for connecting the fixed shaft 4 with the fixed shaft 4 of a winding drum 3, the winding drum 3 is convenient to open and put into a carpet, a spring 5 is fixedly connected with an inner portion of the telescopic rod 6, a sliding block 23 is fixedly connected with an outer portion of the spring 5, a sliding plate 14 is fixedly connected with an inner portion of a collecting plate 15, a sliding block 23 is fixedly connected with a second sliding block 23 on the outer portion of the sliding block 22, and a bottom portion of the sliding block 23 is fixedly connected with a cutting blade 24 for cutting carpet.
Compared with the prior art, the carpet rotating device has the advantages that when the carpet enters the winding drum 3, the carpet starts to rotate, the motor 9 drives the follow-up rod 11 to reciprocate left and right through the driving shaft 10 while the carpet advances to the front assembly line, so that the sliding scraper 12 cleans dust on the carpet and takes away impurities, the effect of cleaning carpet pretreatment can be achieved, the first electric push rod 13 drives the sliding plate 14 to advance, dust and impurities falling on the carpet in the collecting plate can be taken away, the rotating shaft 17 starts to rotate under the forward acting force of the sliding plate 14, at this time, the sliding plate 14 can push away the shielding plate 16, then the dust and the impurities are pushed into the waste collecting box 18, and the problem that waste cannot be treated is solved.
Working principle first, the carpet is guided by the reel 3 as it is fed into the apparatus. The fixed shaft 4 and the telescopic rod 6 are arranged in the winding drum 3, and the telescopic rod 6 can move up and down in the fixed shaft 4. When the carpet enters the drum 3, the springs 5 therein are compressed and spread, thereby pushing the carpet forward along the line.
As the carpet advances, the motor 9 starts to operate, driving the drive shaft 10 connected to its shaft to rotate. The driving shaft 10 drives the sliding scraper 12 to reciprocate left and right on the carpet surface through the follower rod 11. The design of the sliding blade 12 allows for the texture and texture of the carpet surface to effectively scrape dirt and impurities from the carpet fibers without damaging the carpet. This reciprocating motion not only increases the thoroughness of cleaning, but also ensures that the entire carpet area is uniformly treated.
The cleaned dust and impurities are then pushed into a collecting plate 15 located at one side of the device. To further process the accumulated dust and impurities, the first electric push rod 13 is started and moves linearly, driving the sliding plate 14 to advance in the collecting plate 15. The advance of the slide plate 14 not only pushes the dust and foreign matter forward, but also pushes the shielding plate 16 at the outlet open by its upward force.
With the shutter 16 opened, dust and foreign matter are eventually smoothly pushed into the waste collection tank 18. The design effectively avoids the problem of accumulation of waste materials, and keeps the cleanliness and the efficiency of equipment. In addition, the design of the collection tank 18 facilitates periodic emptying and maintenance, ensuring continuous and efficient operation of the overall system.
It should be noted that the foregoing description is only a preferred embodiment of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it should be understood that modifications, equivalents, improvements and modifications to the technical solution described in the foregoing embodiments may occur to those skilled in the art, and all modifications, equivalents, and improvements are intended to be included within the spirit and principle of the present utility model.