CN223101130U - Blood glucose test paper unloading bottling device - Google Patents
Blood glucose test paper unloading bottling deviceInfo
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- CN223101130U CN223101130U CN202422186588.6U CN202422186588U CN223101130U CN 223101130 U CN223101130 U CN 223101130U CN 202422186588 U CN202422186588 U CN 202422186588U CN 223101130 U CN223101130 U CN 223101130U
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- test paper
- bottle
- spinning
- conveying
- conveying line
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Abstract
本实用新型公开了一种血糖试纸下料装瓶装置，该装置包括转运单元、瓶身输料线、试纸输料线、瓶盖输送组件、旋压组件及成品输送线。所述转运单元驱动瓶身依次经过试纸输料线、瓶盖输送组件和旋压组件，实现血糖试纸的全自动化计数、下料和装瓶。试纸输料线设置有计数器，利用光电传感器准确计数每张试纸，确保瓶内试纸数量一致。瓶盖输送组件通过推盖气缸推送瓶盖，旋压组件通过旋压盘进行瓶盖旋合，提升生产效率，减少人工干预，保证产品质量稳定性。该装置具有结构简单、操作高效等优点。
The utility model discloses a blood glucose test strip unloading and bottling device, which includes a transfer unit, a bottle body feeding line, a test strip feeding line, a bottle cap conveying assembly, a spinning assembly and a finished product conveying line. The transfer unit drives the bottle body to pass through the test strip feeding line, the bottle cap conveying assembly and the spinning assembly in sequence, so as to realize the fully automated counting, unloading and bottling of the blood glucose test strips. The test strip feeding line is provided with a counter, which uses a photoelectric sensor to accurately count each test strip to ensure that the number of test strips in the bottle is consistent. The bottle cap conveying assembly pushes the bottle cap through the cap pushing cylinder, and the spinning assembly screws the bottle cap through the spinning disk, thereby improving production efficiency, reducing manual intervention and ensuring the stability of product quality. The device has the advantages of simple structure and efficient operation.
Description
Technical Field
The utility model relates to the field of automatic packaging equipment, in particular to a blood glucose test paper blanking and bottling device.
Background
With the continued increase in the number of diabetics, blood glucose monitoring has become one of the important means of routinely managing the health of diabetics. In blood glucose monitoring systems, blood glucose test paper is used as a core consumable, directly affecting the accuracy and convenience of blood glucose testing. Thus, the quality of the production and packaging of the blood glucose test strips is critical to the stability of the overall system and the user experience.
Currently, the production and packaging processes of blood glucose test strips are still mainly semi-automatic or manual operation in many manufacturing enterprises, and particularly in the processes of blanking and bottling, the processes are usually manually completed by operators. There are a number of disadvantages to this approach. Firstly, the manual counting test paper is easy to generate errors, the quantity of each bottled test paper cannot be guaranteed to be completely consistent, the qualification rate of products is affected, and secondly, the manual operation efficiency is low, and the requirement of large-scale production cannot be met. In addition, the long-time manual operation may increase the labor intensity of workers, cause fatigue and working errors, and further affect the production efficiency and the stability of the product quality.
Based on these problems, the industry is gradually exploring how to improve the production and packaging efficiency of blood glucose test strips by automated equipment. In the links of blanking and bottling, the automatic equipment not only can accurately count and stably bottle, but also can reduce human intervention, reduce error rate and obviously improve production efficiency. Therefore, the design of the efficient and stable blood glucose test paper discharging and bottling device becomes an important technical problem to be solved urgently in the field of blood glucose test paper production.
Disclosure of utility model
The utility model aims to provide a blood glucose test paper blanking and bottling device which can realize full-automatic counting, blanking and bottling of blood glucose test paper, improve production efficiency, reduce counting errors in manual operation, improve product qualification rate and reduce labor cost.
The utility model solves the problems by adopting the technical scheme that the blood glucose test paper discharging and bottling device comprises a transferring unit, wherein a bottle body conveying line for conveying bottle bodies, a test paper conveying line for conveying blood glucose test paper, a bottle cap conveying component for conveying bottle caps, a spinning component for combining and fixing the bottle caps and the bottle bodies and a finished product conveying line are sequentially arranged clockwise in the circumferential direction of the transferring unit;
The transferring unit drives the bottle body to be sequentially transferred from the bottle body material conveying line to a test paper material outlet of the test paper material conveying line, a bottle cap material outlet of the bottle cap conveying assembly, a processing station of the spinning assembly and a starting end of the finished product conveying line;
The test paper conveying line include the conveyer belt and be used for driving the conveyer motor of conveyer belt transportation, the conveyer belt outside equidistant baffle that is provided with forms the subregion between the baffle, has all filled a test paper in every subregion, and the discharge gate below of test paper conveying line is provided with the counter.
Preferably, the transferring unit adopts an indexing rotary table, the periphery of an index plate above the indexing rotary table is provided with a bottle body fixing position, and the outer side of the index plate is provided with a limit baffle plate.
Preferably, a hopper is arranged below the test paper conveying line, and the hopper adopts an open design with a large upper part and a small lower part.
Preferably, the test paper machine also comprises a workbench, wherein the test paper conveying line is obliquely arranged on the workbench.
Preferably, the bottle cap conveying assembly comprises a storage bin vertically arranged on the workbench, the storage bin is vertically communicated, a plurality of groups of bottle caps are stacked in the storage bin, a bottom plate is arranged below the storage bin, the bottle caps at the lowest part are in contact with the bottom plate, the distance between the bottom of the storage bin and the bottom plate is consistent with the thickness of the bottle caps, and a pushing block and a cap pushing cylinder for driving the pushing block to push the bottle caps to the bottle openings of the bottle bodies are arranged on one side of the bottom plate.
Preferably, the spinning assembly comprises a spinning base plate, wherein the spinning base plate is fixedly connected with a workbench through supporting legs, four upright posts are arranged above the base plate, the upright posts are connected with a lifting plate in a sliding mode, the lifting plate is driven to lift by a gland cylinder, the gland cylinder is arranged on a cylinder mounting plate, the cylinder mounting plate is fixedly connected to the top ends of the four upright posts, and a spinning disc component is fixedly connected to the lifting plate.
Preferably, the spinning disc component comprises a rotary pressure disc and a motor for driving the rotary pressure disc to rotate, and the rotary pressure disc is elastically connected with an output shaft of the pressure disc motor through a spring.
Compared with the prior art, the utility model has the following advantages and effects:
According to the utility model, through integrating the functional modules such as the transfer unit, the bottle body feeding line, the test paper feeding line, the bottle cap conveying assembly, the spinning assembly, the finished product conveying line and the like, the full-automatic operation from the feeding of the blood glucose test paper to the bottling is realized, the manual intervention is greatly reduced, and the production efficiency is remarkably improved. The counter on the test paper feeding line adopts a photoelectric sensor technology, so that the number of each test paper can be accurately calculated, the counting error in manual operation is avoided, the number of the test papers filled in each bottle is ensured to be completely consistent, and the stability of the product quality is ensured.
Drawings
Fig. 1 is a schematic structural diagram of a blood glucose test paper discharging and bottling device according to an embodiment of the utility model.
FIG. 2 is a schematic diagram of a test strip line according to an embodiment of the present utility model.
Fig. 3 is a schematic structural view of a transfer unit according to an embodiment of the present utility model.
Fig. 4 is a schematic structural view of a bottle cap conveying assembly according to an embodiment of the present utility model.
Fig. 5 is a schematic structural view of a spinning assembly according to an embodiment of the utility model.
FIG. 6 is a schematic structural view of a spin-on disk assembly according to an embodiment of the utility model.
The drawing numbers are that a transfer unit 11, a bottle body conveying line 12, a test paper conveying line 13, a bottle cap conveying assembly 14, a spinning assembly 15, a finished product conveying line 16, a conveying belt 21, a conveying motor 22, a partition 23, a partition 24, an arc-shaped guide plate 25, a counter 26, an indexing table 3, an indexing disc 31, a bottle body fixing position 32, a limit baffle 33, a hopper 34, a working table 35, a storage bin 41, a bottom plate 42, a push block 43, a cap pushing cylinder 44, a spinning base plate 51, a supporting leg 52, a stand 53, a lifting plate 54, a cap pressing cylinder 55, a cylinder mounting plate 56, a spinning disc part 6, a rotary platen 61, a platen motor 62 and a spring 63.
Detailed Description
The present utility model will be described in further detail by way of examples with reference to the accompanying drawings, which are illustrative of the present utility model and not limited to the following examples.
Referring to fig. 1, the embodiment relates to a blood glucose test paper discharging and bottling device, which is specifically used for realizing automatic discharging and bottling processes of blood glucose test paper, and specifically comprises a transferring unit 11, wherein a bottle body conveying line 12 for conveying bottle bodies, a test paper conveying line 13 for conveying blood glucose test paper, a bottle cap conveying component 14 for conveying bottle caps, a spinning component 15 for combining and fixing the bottle caps and the bottle bodies, and a finished product conveying line 16, wherein the bottle body conveying line 12 for conveying the bottle bodies after spinning is sequentially and clockwise arranged in the circumferential direction of the transferring unit 11, and the finished product conveying line 16 is used for conveying the bottle bodies after spinning to the next procedure.
The transferring unit 11 drives the bottle body to sequentially transfer from the bottle body conveying line 12 to the test paper discharging port of the test paper conveying line 13, the bottle cap discharging port of the bottle cap conveying assembly 14, the processing position of the spinning assembly 15 and the starting end of the finished product conveying line 16. In this embodiment, the body feeding line 12 and the product feeding line 16 may be conventional material feeding lines such as belts and chain plates.
Referring to fig. 2, the test paper feeding line 13 includes a conveyor belt 21 and a conveyor motor 22 for driving the conveyor belt 21 to transport, partition plates 23 are arranged at equal intervals on the outer side of the conveyor belt, partitions 24 are formed between the partition plates 23, each partition 24 is filled with one test paper, a discharge port of the test paper feeding line 13 is provided with an arc guide plate 25, the test paper can fall from the discharge port only when the partition 24 rotates beyond the arc guide plate 25, and a counter 26 for collecting the falling number of the test paper is arranged below the discharge port. The counter 26 in this embodiment may employ a photoelectric counting sensor that counts by emitting a light beam and detecting a reflection or occlusion condition based on the photoelectric effect. When blood glucose passes the sensor, the light beam is blocked and the sensor records a count. The material conveying belt is designed to ensure single-time single discharge of the blood glucose test paper through the partition 24, and is matched with the counter 26 to count, when the discharge of the test paper reaches the storage quantity of single bottle bodies, the conveying motor 22 stops driving, and the to-be-transported unit 11 is started after transporting the next empty bottle to the discharge port of the test paper conveying line 13.
The test paper feeding line 13 below in this embodiment is provided with hopper 34, and the open design of big-end-up is adopted to hopper 34, and the lower mouth of hopper 34 aims at the body bottleneck, and this structure can effectively guide and collect the test paper for in the test paper that follows the output of test paper feeding line 13 discharge gate can follow hopper 34 inner wall accuracy landing to the body, prevents that the test paper from scattering and causing the waste on the workstation.
The device also comprises a workbench 35, the test paper conveying line is obliquely arranged on the workbench 35, the design of the oblique arrangement is beneficial to fully utilizing the gravity in the conveying process, ensuring that the test paper can smoothly move along the conveying line, reducing the conveying resistance and avoiding the phenomenon of test paper clamping stagnation or accumulation.
Referring to fig. 3, the transferring unit 11 adopts a structure of an indexing table 3, an indexing disc 31 is rotatably disposed above the indexing table 3, the indexing disc 31 can be driven to rotate by electric, pneumatic or other manners, and a plurality of (6 in this embodiment) bottle fixing positions 32 are uniformly disposed at equal intervals along the circumference of the indexing disc 31 in this embodiment, for fixing and positioning the bottles in the conveying process. The design of the bottle body fixing position 32 ensures that each bottle body can be accurately fixed at a designated position in the transferring process, and the unstable conditions of inclination, movement and the like of the bottle body in the transferring process are avoided. The outside of the dividing disc 31 is provided with a limit baffle 33, so that the bottle body is further ensured not to deviate in the rotating process of the rotating disc, and particularly, the stability of the bottle body can be kept among multi-step operations (such as links of test paper bottling, bottle cap mounting, spinning and the like).
Referring to fig. 4, the bottle cap conveying assembly 14 includes a storage bin 41 vertically disposed on a workbench, and the storage bin 41 is designed to have a vertically penetrating structure. A plurality of sets of caps are stacked in the storage bin 41, and the design can store the caps in a large capacity, so that continuous supply of the caps in the production process is ensured. A bottom plate 42 is arranged below the storage bin 41, and the lowest bottle cap is in contact with the bottom plate 42, so that the bottle cap can be ensured to smoothly move downwards. The spacing between the bottom of the storage bin 41 and the bottom plate 42 is consistent with the thickness of the bottle caps, so that the spacing design can ensure that the bottle caps pushed each time are single bottle caps, and the problem that multiple bottle caps fall off simultaneously is avoided. Further, a push block 43 is provided on one side of the bottom plate 42, and the push block 43 is driven by a push cap cylinder 44. The cap pushing cylinder 44 pushes the bottle cap from the storage bin 41 to the bottle mouth through the pushing block 43.
Referring to fig. 5, the spinning assembly 15 includes a spinning base plate 51, and the spinning base plate 51 is fixedly connected to a workbench through a supporting leg 52, so as to ensure the stability and structural support of the whole spinning mechanism. Four upright posts 53 are vertically disposed above the base plate, the upright posts 53 serving as support structures and providing sliding tracks for the up and down movement of the spinning assembly 15. The upright post 53 is slidably connected with a lifting plate 54, and the lifting plate 54 can move up and down along the upright post 53 so as to realize pressing operation on the bottle cap.
The movement of the lifter plate 54 is driven by the capping cylinder 55, and the capping cylinder 55 pushes the lifter plate 54 to move up and down. The gland cylinder 55 is installed on the cylinder mounting plate 56, and the cylinder mounting plate 56 is fixed on the top of four stands 53, ensures that the cylinder remains stable when the during operation. The lifting plate 54 is fixedly provided with a spinning disc part 6, and the spinning disc part 6 is used for carrying out rotary pressing operation on the bottle cap placed on the bottle body so as to ensure that the bottle cap is tightly combined with the bottle body.
Through this structural design, the spinning subassembly 15 can accomplish the spinning action of bottle lid high-efficiently, and the lifter plate 54 up-and-down motion is driven to gland cylinder 55 for the spinning dish can be accurate with bottle lid contact and exert suitable pressure, accomplishes the spinning. The design ensures stable assembly of the bottle cap, realizes an automatic and accurate bottle cap spinning process through control of the capping cylinder 55, improves production efficiency and ensures stability of bottle filling quality.
Referring to fig. 6, the spinning disk member 6 includes a rotary platen 61 and a platen motor 62 that drives the rotary platen 61 to rotate. The rotary platen 61 is a core member for applying a rotational force to the bottle cap and tightly pressing it onto the bottle body. In order to ensure smoothness and adaptability during spinning, the rotary platen 61 is elastically connected to an output shaft of the platen motor 62 through a spring 63. Specifically, the elastic connection structure of the spring 63 not only can absorb excessive pressure possibly occurring in the spinning process and prevent the bottle cap or the bottle body from being damaged due to uneven stress, but also can buffer vibration generated when the rotary pressure plate 61 rotates at a high speed, so as to ensure the stability of the spinning process. The platen motor 62 is rotationally operated by driving the rotary platen 61, and rotational torque of the platen motor 62 is transmitted to the rotary platen 61 through a motor shaft thereof, and the rotary platen 61 is attracted to the bottle cap (negative pressure), thereby applying rotational force to the bottle cap.
The foregoing description of the utility model is merely exemplary of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions, without departing from the scope of the utility model as defined in the accompanying claims.
Claims (7)
1. The blood glucose test paper blanking and bottling device is characterized by comprising a transferring unit, wherein a bottle body conveying line for conveying bottle bodies, a test paper conveying line for conveying blood glucose test paper, a bottle cap conveying component for conveying bottle caps, a spinning component for combining and fixing the bottle caps and the bottle bodies, and a finished product conveying line are sequentially arranged in the circumferential direction of the transferring unit clockwise;
The transferring unit drives the bottle body to be sequentially transferred from the bottle body material conveying line to a test paper material outlet of the test paper material conveying line, a bottle cap material outlet of the bottle cap conveying assembly, a processing station of the spinning assembly and a starting end of the finished product conveying line;
The test paper conveying line include the conveyer belt and be used for driving the conveyer motor of conveyer belt transportation, the conveyer belt outside equidistant baffle that is provided with forms the subregion between the baffle, has all filled a test paper in every subregion, and the discharge gate below of test paper conveying line is provided with the counter.
2. The device for discharging and bottling the blood glucose test paper according to claim 1, wherein the transferring unit is an indexing rotary table, a bottle body fixing position is arranged on the periphery of an indexing disc above the indexing rotary table, and a limit baffle is arranged on the outer side of the indexing disc.
3. The device for discharging and bottling blood glucose test paper according to claim 1, wherein a hopper is arranged below the test paper conveying line, and the hopper is designed to be large in top and small in bottom.
4. The device for discharging and bottling blood glucose test paper according to claim 3, further comprising a working table, wherein the test paper conveying line is obliquely arranged on the working table.
5. The glucose test paper blanking and bottling device according to claim 1, wherein the bottle cap conveying assembly comprises a storage bin vertically arranged on a workbench, the storage bin is vertically penetrated, a plurality of groups of bottle caps are stacked, a bottom plate is arranged below the storage bin, the lowest bottle cap is in contact with the bottom plate, the distance between the bottom of the storage bin and the bottom plate is consistent with the thickness of the bottle caps, and a pushing block and a cap pushing cylinder for driving the pushing block to push the bottle caps to bottle openings of bottle bodies are arranged on one side of the bottom plate.
6. The glucose test paper blanking and bottling device according to claim 1, wherein the spinning assembly comprises a spinning base plate, the spinning base plate is fixedly connected with the workbench through supporting legs, four upright posts are arranged above the base plate, the upright posts are slidably connected with a lifting plate, the lifting plate is driven to lift by a capping cylinder, the capping cylinder is arranged on a cylinder mounting plate, the cylinder mounting plate is fixedly connected with the top ends of the four upright posts, and a spinning disc component is fixedly connected to the lifting plate.
7. The glucose test strip blanking and bottling device according to claim 6, wherein the spinning disc component comprises a rotary pressure disc and a motor for driving the rotary pressure disc to rotate, and the rotary pressure disc is elastically connected with an output shaft of the motor through a spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422186588.6U CN223101130U (en) | 2024-09-05 | 2024-09-05 | Blood glucose test paper unloading bottling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422186588.6U CN223101130U (en) | 2024-09-05 | 2024-09-05 | Blood glucose test paper unloading bottling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223101130U true CN223101130U (en) | 2025-07-15 |
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ID=96312403
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422186588.6U Active CN223101130U (en) | 2024-09-05 | 2024-09-05 | Blood glucose test paper unloading bottling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223101130U (en) |
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2024
- 2024-09-05 CN CN202422186588.6U patent/CN223101130U/en active Active
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