Cooling system of oxygen-free copper rod continuous casting machine
Technical Field
The utility model relates to the technical field of cooling systems, in particular to an oxygen-free copper rod continuous casting machine cooling system.
Background
In the copper product manufacturing industry, an oxygen-free copper rod continuous casting machine is used as an important production device, copper liquid is solidified into copper rods from a high-temperature state in the continuous casting process of the continuous casting machine, a large amount of heat is needed to be effectively taken away in time through a cooling system at the moment to ensure the forming quality and the production efficiency of the copper rods, and the design and the efficiency of the cooling system directly influence the quality and the yield of the copper rod production. The cooling system of the traditional oxygen-free copper rod continuous casting machine generally has the problems of low cooling efficiency, insufficient heat exchange area, large flow resistance of cooling liquid, complex structure, difficult assembly, relatively weak safety performance and the like.
In view of the above problems, the utility model provides an oxygen-free copper rod continuous casting machine cooling system, which adopts a mode of combining a specific semicircular cooling liquid flow cross section and a plane with an arc surface by innovatively designing the structural form of a mounting frame and a cooler, so that the heat exchange efficiency and the flowing performance of cooling liquid of the cooling system are greatly improved, and meanwhile, the connection mode of the cooler and a water supply assembly is optimized, so that the assembly process is simplified, and the production cost is reduced.
Disclosure of utility model
In order to solve the technical problems, the utility model provides the cooling system of the oxygen-free copper rod continuous casting machine, which has the safety and stability of the whole cooling system.
The cooling system of the oxygen-free copper rod continuous casting machine comprises:
The cooling device comprises a mounting frame and a cooler, wherein the cooler is mounted inside the mounting frame through a supporting mechanism, the cooling liquid flow cross section of the mounting frame is of a semicircular structure, the contact end of the cooling liquid flow cross section of the mounting frame is a plane, the non-contact end of the cooling liquid flow cross section of the mounting frame and the continuous casting machine is an arc surface, meanwhile, the cooler is located inside the mounting frame, the mounting frame is of a U-shaped structure which is in equidistant reciprocating connection, the water inlet end and the water outlet end of the mounting frame are respectively provided with an adapter, the adapter is of a Z-shaped structure, and two groups of adapters are located on the same side;
and the water supply assembly is respectively connected with the water inlet end adapter and the water outlet end adapter of the cooler.
The cooling system of the oxygen-free copper rod continuous casting machine comprises a supporting piece arranged in a mounting frame, wherein adjusting pieces are symmetrically arranged at two ends of the supporting piece, a driven piece is coaxially arranged in a shaft cavity of the adjusting piece, an auxiliary piece is arranged at one end of the driven piece, the auxiliary piece is arranged on a cooler, and two groups of auxiliary pieces are respectively arranged at two side end parts of the cooler.
The cooling system of the oxygen-free copper rod continuous casting machine comprises a radiator, wherein the top of the radiator is provided with a flaring structure, one side of the inside of the radiator is provided with a water pump, the output end of the water pump is communicated with a water inlet end side adapter of the cooler through a transfer pipe, a return pipe is arranged on a water outlet side adapter of the cooler, and the other end of the return pipe is positioned inside the radiator.
According to the cooling system of the oxygen-free copper rod continuous casting machine, the connecting piece is arranged at the shaft hole in the middle of the supporting piece, the fixing piece is coaxially arranged on the side of the connecting piece, a plurality of groups of fan blades are arranged on the fixing piece at equal angles, the power motor is arranged on the supporting piece, the output end of the power motor is coaxially arranged with the connecting piece, and the number of the fan blades is 3-5.
The cooling system of the oxygen-free copper rod continuous casting machine of the utility model is characterized in that a filter is arranged in a radiator, the filter supplies water to the radiator and returns water to the radiator, the water pump is positioned in the water supply area, the return pipe is positioned in the water return area.
According to the cooling system of the oxygen-free copper rod continuous casting machine, the isolating layer is arranged on the side of the arc-shaped side face of the cooler, and the isolating layer is in a net-shaped structure.
According to the cooling system of the oxygen-free copper rod continuous casting machine, the outer edge of the mounting frame is provided with the lug plates, the lug plates are at least arranged on two groups of symmetrical planes of the mounting frame, and the lug plates are provided with the long slotted holes.
According to the cooling system of the oxygen-free copper rod continuous casting machine, the installation height of the radiator on the continuous casting machine is lower than that of the installation frame.
Compared with the prior art, the cooling device has the beneficial effects that the connecting mechanism is used for stably supporting the cooler in the mounting frame, the mounting frame is used for circularly flowing cooling liquid in the water supply assembly to exchange heat with the continuous casting machine, the cooling liquid flow section of the mounting frame is circular, the heat exchange area is increased due to the fact that the plane and the continuous casting machine structure are adopted, the heat dissipation area of the cooling liquid through the cooler is increased when the cooling liquid flows in a heat exchange mode due to the fact that the non-contact surface is arranged to be an arc surface, meanwhile, the production cost of the cooler can be reduced while the water flow sectional area of the cooling liquid is guaranteed, the water inlet end and the water outlet end of the cooler are conveniently connected with the water supply assembly through the adapter, meanwhile, the adapter is arranged to be Z-shaped, when the adapter is installed with the water supply assembly, the water supply assembly is far away from the continuous casting machine, the assembly is protected, and meanwhile, the assembly safety is improved, and the water supply assembly is used for circularly flowing the cooling liquid in the cooler to enable the continuous casting machine to conduct cooling treatment.
Drawings
FIG. 1 is a schematic elevational view of the present utility model;
FIG. 2 is a schematic illustration of an axially measured structure of the present utility model;
FIG. 3 is a schematic view of the internal structure of the present utility model;
FIG. 4 is a schematic diagram of the cooler construction of the present utility model;
The drawing comprises a mounting frame 1, a cooler 2, a 3, an adapter, a 4, a supporting piece, a 5, an adjusting piece, a 6, a driven piece, a 7, a radiator, an 8, a water pump 9, an adapter pipe 10, a return pipe 11, a connecting piece 12, a fixing piece 13, a fan blade 14, a filter 15, an isolating layer 16, an auxiliary piece 17, an ear plate 18 and a power motor.
Detailed Description
The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples. The following examples are illustrative of the utility model and are not intended to limit the scope of the utility model.
As shown in fig. 1 to 4, the cooling system of the oxygen-free copper bar continuous casting machine of the present utility model comprises:
The cooling device comprises a mounting frame 1 and a cooler 2, wherein the cooler 2 is mounted inside the mounting frame 1 through a supporting mechanism, the cooling liquid flow cross section of the mounting frame 1 is of a semicircular structure, the contact end of the cooling liquid flow cross section is a plane, the non-contact end of the cooling liquid flow cross section and the continuous casting machine is an arc surface, meanwhile, the cooler 2 is located inside the mounting frame 1, the mechanism is of a equidistant and reciprocally connected U-shaped structure, the water inlet end and the water outlet end of the mounting frame 1 are respectively provided with an adapter piece 3, the adapter pieces 3 are of a Z-shaped structure, and two groups of adapter pieces 3 are located on the same side;
The water supply assembly is respectively connected with the water inlet end adapter 3 and the water outlet end adapter 3 of the cooler 2, the connecting mechanism is used for stably supporting the cooler 2 inside the mounting frame 1, the mounting frame 1 is used for circularly flowing cooling liquid in the water supply assembly and performing heat exchange with the continuous casting machine, the cooling liquid flowing section of the mounting frame 1 is circular, the heat exchange area is increased due to the fact that the plane and the continuous casting machine are of a structure, the heat dissipation area of the cooling liquid through the cooler 2 is increased due to the fact that the non-contact surface is arranged to be an arc surface, meanwhile, the water flow sectional area of the cooling liquid can be guaranteed, meanwhile, the production cost of the cooler 2 is reduced, the water inlet end and the water outlet end of the cooler 2 are conveniently connected with the water supply assembly through the adapter 3, meanwhile, the adapter 3 is arranged to be away from the continuous casting machine when the cooling liquid is installed with the water supply assembly, the water supply assembly is protected, meanwhile, assembly safety is improved, and the cooling liquid is circularly used for cooling the continuous casting machine in the cooler 2.
The utility model discloses a cooling system of an oxygen-free copper rod continuous casting machine, which comprises a supporting piece 4 arranged in a mounting frame 1, wherein through holes are formed in two ends of the supporting piece 4, an adjusting piece 5 is rotatably arranged in the through holes of the supporting piece 4, the adjusting piece 5 is arranged at the far end side of the cooler 2 and is arranged as a regular hexagonal leading-out end, a driven piece 6 is coaxially arranged in a shaft cavity of the adjusting piece 5 in a threaded fit manner, an auxiliary piece 16 is arranged at one end of the cooler 2, the auxiliary piece 16 is arranged on the cooler 2, two groups of auxiliary pieces 16 are respectively arranged at two side ends of the cooler 2, the auxiliary piece 16 is used for increasing the contact area and the connection strength of the driven piece 6 and the cooler 2, the track of the auxiliary piece 16 is limited when the auxiliary piece 16 drives the cooler 2 to move through the threaded structure of the two groups of adjusting piece 5 and the driven piece 6, the adjusting piece 5 is rotatably connected with the driven piece 6 in a threaded manner, the auxiliary piece 16 drives the cooler 2 to be positioned at the inner position of the mounting frame 1 so that the cooler 2 is convenient to stably attach to the continuous casting machine, the two side ends of the driven piece 6 are positioned at the two side ends of the cooler 2 and used for reducing the supporting and reducing the resistance to the cooler 2, the two side ends of the cooler 2 are respectively positioned at the two side ends of the end of the cooler 2, the auxiliary piece 16 is used for reducing the resistance to the cooling 2, the heat dissipation of the cooling piece is respectively, the contact area and the two groups of the two side ends are required to be synchronously rotated and the two side of the driven piece 6 and the driven piece 6 need to be required to be reduced, and the cooling piece 6 and the cooling resistance to be required to be synchronously rotated to be correspondingly to be adjusted to be required to be correspondingly and rotated to be correspondingly and adjusted.
The cooling system of the oxygen-free copper rod continuous casting machine comprises a radiator 7, wherein the top of the radiator 7 is provided with a flaring structure, one side of the inside of the radiator 7 is provided with a water pump 8, the input end of the water pump 8 is positioned in cooling liquid in the radiator 7, the input end of the water pump 8 is not positioned at the bottommost end of the radiator 7, the output end of the water pump 8 is communicated with a water inlet end side adapter 3 of a cooler 2 through a transfer pipe 9, a return pipe 10 is arranged on a water outlet side adapter 3 of the cooler 2, the other end of the return pipe 10 is positioned in the radiator 7, the flaring structure is arranged at the top of the radiator 7 to increase the heat dissipation area of the cooling liquid in the inside, the output end of the water pump 8 is in soft connection with the adapter 3 through the transfer pipe 9, the installation and position adjustment of the device are facilitated, the cooling liquid in the radiator 8 is pressurized and flows into the cooler 2, the cooling liquid in the return pipe 10 is used for flowing back into the radiator 7, the input end of the water pump 8 is not positioned at the bottommost end of the radiator 7, and impurities are precipitated at the bottom and are prevented from being inhaled.
According to the cooling system of the oxygen-free copper rod continuous casting machine, the connecting piece 11 is rotatably arranged at the shaft hole in the middle of the supporting piece 4, the fixing piece 12 is coaxially arranged on the side of the connecting piece 11, a plurality of groups of blades 13 are arranged on the fixing piece 12 at equal angles, the number of the blades 13 is 3 or 5 optimally, the supporting piece 4 is provided with the power motor 18, the output end of the power motor 18 is coaxially arranged with the connecting piece 11, the fixing piece 12 is used for arranging the plurality of groups of blades 13 on the supporting piece 4, the connecting piece 11 is used for rotatably supporting the plurality of groups of blades 13 on the supporting piece 4, the power motor 18 is used for providing rotary power for the plurality of groups of blades 13, the air flow velocity at the position of the cooler 2 is increased by the rotation of the plurality of groups of blades 13, and the U-shaped structure which needs to explain the reciprocating connection of the cooler 2 is provided with a space, and the power motor 18 can be used for directly radiating the continuous casting machine.
According to the cooling system of the oxygen-free copper rod continuous casting machine, the filter 14 is arranged in the radiator 7, the filter 14 is used for enabling the water supply area and the water return area of the radiator 7, the water pump 8 is arranged in the water supply area, the return pipe 10 is arranged in the water return area, the filter 14 can be a filter screen plate, an active carbon layer, a filter cotton layer and the like, the filter 14 is used for filtering cooling liquid circulating through the water pump 8, deposition caused by impurities such as scale and the like mixed into the water pump 8 and the cooler 2 is prevented, and the service life of the device is prolonged.
According to the cooling system of the oxygen-free copper rod continuous casting machine, the isolating layer 15 is arranged on the side, located on the arc-shaped side face of the cooler 2, of the mounting frame 1, the isolating layer 15 is of a net-shaped structure, the isolating layer 15 is similar to the isolating protection of the plurality of groups of fan blades 13, air circulation is facilitated through the net-shaped structure, and cooling efficiency is improved.
According to the cooling system of the oxygen-free copper rod continuous casting machine, the lug plates 17 are arranged on the outer edge of the mounting frame 1, the lug plates 17 are at least arranged on two groups of symmetrical surfaces of the mounting frame 1, the lug plates 17 are provided with the long slot holes, the mounting frame 1 is convenient to fixedly mount on the continuous casting machine through the lug plates 17, and the long slot holes are used for reducing the assembly difficulty of the mounting frame 1 and reducing the influence of errors.
According to the cooling system of the oxygen-free copper rod continuous casting machine, the installation height of the radiator 7 on the continuous casting machine is lower than that of the installation frame 1, and the cooling liquid in the cooler 2 can flow back conveniently.
When the cooling system of the oxygen-free copper rod continuous casting machine works, firstly, the mounting frame 1 is mounted in a region to be cooled of the continuous casting machine through bolts penetrating through long slot holes of the lug plates 17, then the position of the cooler 2 is adjusted to be in contact with the continuous casting machine through threaded connection of the rotating adjusting piece 5 and the driven piece 6, then the radiator 7 is mounted on the continuous casting machine, the water pump 8 and the switching piece 3 are connected through the switching tube 9, the return tube 10 is mounted on the other group of switching pieces 3, the water pump 8 and the power motor 18 are respectively started during heat dissipation, then the cooling liquid in the radiator 7 exchanges heat with the continuous casting machine through the cooler 2, and meanwhile, the power motor 18 drives the fan blades 13 to rotate to increase the air flow speed, so that gas heat exchange is carried out.
The cooling system of the oxygen-free copper rod continuous casting machine is arranged in a common mechanical mode, and can be implemented as long as the beneficial effects of the cooling system can be achieved.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.