Forming temperature control adjusting device for bamboo fiber composite corrugated pipe
Technical Field
The utility model relates to the technical field, in particular to a temperature control adjusting device for forming a bamboo fiber composite corrugated pipe.
Background
In the production process of the bamboo fiber composite corrugated pipe, the raw materials are required to be subjected to hot melting treatment, and the raw materials are fully mixed to form a liquid material. And then stably conveying the liquid material into forming equipment, forming a pipe body after temperature control forming, and finally realizing the forming and discharging of the corrugated pipe.
However, as bamboo fiber particles with a certain ratio exist in the raw materials of the bamboo fiber corrugated pipe, the physical characteristics determine that the melting point temperature is lower than that of the traditional plastic raw materials, the materials are always burnt due to overhigh temperature in the production process of the traditional technology, so that the materials in the forming equipment are denatured, the pipe is blocked slightly, the equipment is damaged heavily, and a certain degree of risk exists.
After research and development personnel test and discussion, the main problem of the existing corrugated pipe temperature control adjusting device is that the structural design of temperature control equipment is unreasonable. In-process that control by temperature change was adjusted, and control by temperature change efficiency is not high, combines the automatic temperature condition that flies that produces of fluid material transportation in-process simultaneously, often can improve the cooling requirement of equipment, and current control by temperature change equipment's structure is comparatively single, and is relatively poor to the cooling adjustment ability of fluid transportation in-process, can not satisfy present production demand.
Disclosure of utility model
The utility model aims to solve the problems and provide a temperature control adjusting device for forming a bamboo fiber composite corrugated pipe, which aims to solve the technical problems that the efficiency in the temperature control process is low and the requirement of rapid cooling cannot be met in the prior art. According to the preferred technical schemes provided by the utility model, through the heat exchange tube type cooling design of the surrounding design and the combination of the protection plates, the influence of waste heat of the electric heating cover on the forming pipeline and the heat exchange tube can be reduced in a non-working state of the electric heating cover, the cooling efficiency is obviously improved, and the technical effect of avoiding the temperature flying condition of fluid materials in the moving process of the forming pipeline is avoided.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The utility model provides a forming temperature control adjusting device of a bamboo fiber composite corrugated pipe, which comprises the following components:
A forming pipe for conveying the hot-melt material;
the transition section is fixedly connected with the forming pipeline and is used for being matched with the forming pipeline for installation;
the mounting groove is formed on the outer wall of the forming pipeline;
the heat exchange tube is arranged in the mounting groove;
The protection plate is arranged on the outer wall of the heat exchange tube and used for heat insulation;
The electric heating cover is arranged on the outer side of the protection plate and used for heating in a matched mode.
Preferably, a temperature and pressure gauge for detecting the pressure and temperature state in the formed pipeline is arranged on the outer wall of the transition section.
Preferably, the protection plate and the electrothermal cover are of split type structure.
Preferably, the mounting groove is formed on the outer wall of the forming pipeline in a surrounding mode, and the heat exchange tube is attached to the inner wall of the mounting groove.
Preferably, the transition section is provided with a positioning groove which is connected with the forming pipeline in a matching way.
Preferably, the thickness of the protection plate is 2-3mm, and the manufacturing material of the protection plate is one of copper, steel or aluminum.
The beneficial effects are that:
Through the heat exchange tube cooling design of surrounding type design, combine the guard plate, can reduce the influence of electric heat cover waste heat to shaping pipeline and heat exchange tube under the inoperative state of electric heat cover, show promotion cooling efficiency to avoid fluid material to produce the temperature condition that flies at the inside removal in-process of shaping pipeline.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a perspective view of the first embodiment of the present utility model;
FIG. 2 is a view of an exploded construction of the present utility model;
FIG. 3 is a second exploded view of the present utility model;
FIG. 4 is an exploded view of the present utility model;
Fig. 5 is an enlarged view of a portion of fig. 4 in accordance with the present utility model.
The reference numerals are explained as follows:
1. The device comprises a transition section, a mounting groove, a heat exchange tube, a discharging hopper, a forming pipeline, an electric heating cover, a protection plate, a warm-pressing meter and a temperature and pressure meter.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, based on the examples herein, which are within the scope of the utility model as defined by the claims, will be within the scope of the utility model as defined by the claims.
Referring to fig. 1 to 5, the utility model provides a temperature control adjusting device for forming a bamboo fiber composite corrugated pipe, which comprises:
the forming pipeline 5 is used for conveying hot-melting materials, one end of the forming pipeline 5 is connected with the blanking hopper 4, the hot-melting materials to be fed from the blanking hopper 4 are stirred and conveyed and then enter the forming pipeline 5 to be subjected to primary melting treatment, and the melted materials can move in the forming pipeline 5;
The transition section 1 is fixedly connected with the forming pipeline 5 and is used for being matched with the forming pipeline 5 to be installed, the number of the forming pipelines 5 and the transition section 1 is multiple, and the transition section can be adjusted according to the physical characteristics of the processed pipeline, so that different temperature control requirements are met;
The mounting groove 2 is formed in the outer wall of the forming pipeline 5, the mounting groove 2 is of a surrounding type design, is formed in the outer wall of the forming pipeline 5, and can be matched with the heat exchange tube 3, and the width of the mounting groove 2 is smaller than that of the heat exchange tube 3 so as to be matched with the heat exchange tube 3;
The heat exchange tube 3 is arranged in the mounting groove 2, the heat exchange tube 3 corresponds to the structural size of the mounting groove 2, can be tightly attached to the inner wall of the mounting groove 2 for positioning, and the mounting groove 2 is circumferentially arranged on the outer wall of the forming pipeline 5;
The protection plate 7 is arranged on the outer wall of the heat exchange tube 3 and used for heat insulation, the protection plate 7 is arranged on the outer side of the heat exchange tube 3, and the protection plate 7 is used for isolating the heat exchange tube 3 and the electrothermal cover 6, so that the influence of the residual Wen Duihuan heat tube 3 generated by the electrothermal cover 6 in a non-working state can be avoided, and the heat exchange efficiency is improved;
The electric heating cover 6 is arranged at the outer side of the protection plate 7 and is used for heating in cooperation with the heating, and the heating cover 6 heats the forming pipeline 5 after being electrified, so that the liquid material in the forming pipeline 5 is in a molten state;
During the use, the material is mixed from throwing into unloading equipment in the hopper 4 down, utilize this mixing equipment to carry out intensive mixing simultaneously, and the material that makes to get into shaping pipeline 5 inside is liquid form along with rising hot melt, then the material is along with feeding mechanism's continuous propulsion, can be along shaping pipeline 5 constantly remove, the in-process of removal, need control the temperature state, external heat transfer equipment can supply cooling water into heat exchange tube 3 in this moment and carry, thereby realize the purpose of subregion cooling, wherein what need be explained is, the pipeline of part bamboo fiber material production can produce the condition of flying the temperature because of frictional heat in the transportation process, need the electric heat cover 6 stop work this moment, utilize heat exchange tube 3 to carry out heat transfer cooling, finally realize the location.
In another embodiment, the outer wall of the transition section 1 is provided with a temperature and pressure meter 8 for detecting the pressure and temperature state in the forming pipeline 5, the temperature and pressure meter 8 is used for testing the pressure and temperature index in the forming pipeline 5, and in the conveying process, the temperature of liquid materials at different transition sections 1 is detected so as to be convenient for matching with temperature adjustment, so that the process requirement of gradually cooling in pipeline production is met.
In another embodiment, the protection plate 7 and the electrothermal cover 6 are of split type structures, the protection plate 7 and the electrothermal cover 6 are installed by adopting symmetrical structures, and can be fastened with each other and then fixedly connected by bolts, so that the sealing effect is ensured, heat dissipation is reduced, and the molded pipeline 5 is ensured to be heated uniformly.
In another embodiment, the transition section 1 is provided with a positioning groove which is matched and connected with the forming pipeline 5, the positioning groove can be used for conveniently installing the forming pipeline 5 and performing splicing treatment, and the length can be adjusted according to practical requirements.
In another embodiment, the thickness of the protection plate 7 is-mm, the manufacturing material of the protection plate 7 is one of copper, steel or aluminum, and the heat conduction efficiency is different due to the difference of the copper, steel and aluminum materials, and the thickness of the protection plate 7 is combined with the manufacturing material, so that the heat conduction efficiency can be controlled, and the specific adjustment can be performed according to the production requirements of different materials.
The foregoing is merely illustrative embodiments of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art can easily think about variations or substitutions within the technical scope of the present utility model, and the utility model should be covered. Therefore, the protection scope of the utility model is subject to the protection scope of the claims.