CN223070030U

CN223070030U - A cleaning device for transformer insulator production

Info

Publication number: CN223070030U
Application number: CN202422121068.7U
Authority: CN
Inventors: 罗茂盛; 罗珈帆
Original assignee: Sanmen Changsheng Transmission And Distribution Technology Co ltd
Current assignee: Sanmen Changsheng Transmission And Distribution Technology Co ltd
Priority date: 2024-08-30
Filing date: 2024-08-30
Publication date: 2025-07-08
Anticipated expiration: 2034-08-30

Abstract

The utility model relates to a cleaning device for producing a transformer insulator, which comprises a frame, wherein a conveying mechanism and a flushing mechanism are arranged on the frame, the conveying mechanism is used for clamping the insulator to move and simultaneously driving the insulator to rotate, and the flushing mechanism is arranged above an insulator moving path and used for flushing the moving and rotating insulator. This kind of belt cleaning device is used in production of transformer insulator, through conveying mechanism and washing mechanism's cooperation, can conveniently and rapidly wash the insulator, saved the manpower, improved the efficiency of production, and guaranteed abluent effect.

Description

Cleaning device for production of transformer insulator

Technical Field

The utility model relates to the technical field of transformer accessory production equipment, in particular to a cleaning device for transformer insulator production.

Background

The insulator is an important accessory in the transformer, is arranged between conductors with different potentials and a grounding component, can withstand voltage and mechanical stress, and plays a role in increasing creepage distance and protecting a circuit. The transformer insulator is generally cylindrical with a plurality of annular umbrella skirts, in the production of the transformer insulator, the transformer insulator needs to be cleaned after being molded to remove dirt and dust remained on the surface of the transformer insulator in the previous procedure, in the prior art, the transformer insulator is generally cleaned in a manual flushing mode, due to the existence of the umbrella skirts, the labor is consumed, the cleaning efficiency is low, and the problems of inconvenience in cleaning and insufficient cleaning are solved.

The present utility model has been made in view of the above problems.

Disclosure of utility model

The utility model provides a cleaning device for producing a transformer insulator, which solves the problems in the prior art in the using process.

The technical scheme of the utility model is realized as follows:

the utility model provides a belt cleaning device is used in transformer insulator production, includes the frame, be provided with conveying mechanism and washing mechanism in the frame, conveying mechanism includes conveying chain and clamping assembly, two conveying chain sets up respectively on two curb plates of frame and sets up the first motor drive connection in the frame, two clamping assembly symmetry sets up on two conveying chains, clamping assembly includes mount pad, axis of rotation, rotation seat and clamping holder, mount pad fixed connection is on conveying chain, the axis of rotation rotates to be connected on the mount pad, rotation seat fixed connection is in the axis of rotation tip, be formed with a plurality of sliding shafts on the clamping holder, the sliding shaft wears to locate to rotate on the seat and the cover is equipped with the spring that is located between clamping seat and the rotation seat on the sliding shaft, one of them fixedly connected with drive gear in the axis of rotation, be provided with on the frame curb plate and be located axis of rotation travel path below can with drive gear engagement's rack, washing mechanism includes flushing pipe and nozzle, the flushing pipe sets up in the frame and is located clamping assembly travel path top, a plurality of nozzle ports are towards setting up on the pipe.

Preferably, the clamping assemblies are uniformly distributed on the same conveying chain.

Preferably, a clamping groove is formed on the end face of the clamping seat.

Preferably, two support plates respectively positioned above and below the rotating shaft are arranged on the side plates of the frame, a sliding groove matched with the rotating shaft and along the moving path of the rotating shaft is formed between the two support plates, and the rotating shaft is kept in the sliding groove.

Preferably, a limiting ring propped against the supporting plate is formed on the peripheral side surface of the rotating shaft.

Preferably, the flushing mechanism is provided with a plurality of flushing mechanisms uniformly distributed along the moving path of the clamping assembly, two adjacent flushing mechanisms are provided with brushing mechanisms between the flushing mechanisms, each brushing mechanism comprises a brush roller and a second motor, the brush rollers are rotatably arranged on the frame and positioned above the moving path of the clamping assembly, bristles of the brush rollers can extend into the space between the two symmetrical clamping assemblies, and the second motors are arranged on the frame and are in transmission connection with the brush rollers.

Preferably, be provided with the air-drying mechanism behind the flushing mechanism that is located rearmost along clamping assembly moving path in the frame, air-drying mechanism includes air-drying chamber and fan, air-drying chamber sets up in the frame and is located clamping assembly moving path top, the fan sets up on air-drying chamber and air-drying chamber intercommunication.

Preferably, the frame is provided with the receipts workbin along clamping assembly travel path rear end, be formed with the stock guide of slope on the receipts workbin, the higher end of stock guide can stretch into between two symmetrical clamping assembly, the port of clamping groove outwards chamfers.

In summary, the utility model has the beneficial effects that the insulator to be cleaned is clamped between the clamping seats of the two clamping assemblies, the two clamping seats clamp and fix the insulator under the action of the spring, the conveying chain drives the clamping assemblies to move and simultaneously drives the clamping seats to rotate through the meshing of the transmission gear and the rack so as to drive the insulator to rotate, the insulator is kept to rotate when passing from the lower part of the flushing mechanism, and the spray nozzle of the flushing mechanism sprays water to the moving and rotating insulator, so that the insulator is thoroughly cleaned, the trouble of manual operation is saved, the labor is saved, and the cleaning efficiency is improved.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of another view of the present utility model;

FIG. 3 is a schematic cross-sectional view of the present utility model;

FIG. 4 is a schematic partial cross-sectional view of the present utility model;

Fig. 5 is a schematic structural view of a clamping assembly according to the present utility model.

The device comprises a frame 1, a supporting plate 11, a supporting plate 12, a sliding groove 2, a conveying mechanism 21, a conveying chain 22, a first motor 23, a clamping assembly 231, a mounting seat 232, a rotating shaft 2321, a limiting ring 233, a rotating seat 234, a clamping seat 2341, a sliding shaft 2342, a clamping groove 235, a spring 236, a transmission gear 237, a rack 3, a flushing mechanism 31, a flushing pipe 32, a nozzle 4, a brushing mechanism 41, a brush roller 42, a second motor 5, an air drying mechanism 51, an air drying chamber 52, a fan 6, a material collecting box 61 and a material guiding plate.

Detailed Description

The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to fig. 1 to 5 of the embodiments of the present utility model, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in the figure, a belt cleaning device is used in production of transformer insulator, which comprises a frame 1, be provided with conveying mechanism 2 and washing mechanism 3 on the frame 1, conveying mechanism 2 includes conveying chain 21 and clamping assembly 23, two conveying chain 21 sets up respectively on two curb plates of frame 1 with set up the first motor 22 transmission connection in frame 1, two clamping assembly 23 symmetry sets up on two conveying chain 21, clamping assembly 23 includes mount pad 231, axis of rotation 232, rotation seat 233 and clamping seat 234, mount pad 231 fixed connection is on conveying chain 21, axis of rotation 232 swivelling joint is on mount pad 231, rotation seat 233 fixed connection is in the axis of rotation 232 tip, be formed with a plurality of sliding shaft 2341 on the clamping seat 234, sliding shaft 2341 wears to locate on the rotating seat 233 and the cover is equipped with the spring 235 that is located between clamping seat 234 and the rotating seat 233, wherein fixedly connected with drive gear 236 on the rotating shaft 232, be provided with on the frame 1 curb plate and be located axis of rotation 232 and move the path below can with drive gear 236 and install in the mouth piece 31 on the frame 1, the washing pipe is located a plurality of nozzles 31 and is located on the mounting pad 231, the washing pipe is located at the mouth piece 31.

In the above embodiment, the flushing pipe 31 is connected with the external water supply device, the insulator to be cleaned is clamped between the clamping seats 234 of the two symmetrical clamping assemblies 23, the two ends of the insulator respectively push the two clamping seats 234 to drive the sliding shafts 2341 to slide on the rotating seats 233 and compress the springs 235, after the insulator is placed between the two clamping seats 234, the springs 235 reset and push the clamping seats 234 to abut against the end parts of the insulator, the insulator is clamped and fixed between the two clamping seats 234, then the first motor 22 drives the conveying chain 21 to move, the conveying chain 21 drives the mounting seat 231 to move towards the flushing mechanism 3, the mounting seat 231 drives the rotating seats 233 to move towards the flushing mechanism 3 through the rotating shafts 232, the rotating seats 233 drive the clamping seats 234 to move towards the flushing mechanism 3 through the sliding shafts 2341, then the insulator is driven to move towards the flushing mechanism 3, when the insulator is about to move to the lower part of the flushing mechanism 3, the rotating shafts 236 are meshed with the racks 237 through the matching of the driving gears 236, the rotating shafts 232 are driven to rotate the rotating shafts 232 while the rotating shafts 232 to drive the rotating shafts 232 to rotate, the rotating shafts 232 to drive the rotating seats 233 to rotate, the insulator is driven by the rotating seats 233 to rotate, the rotating shafts 233 to rotate the insulator to rotate, the insulator is completely through the spraying of the insulator is completely sprayed and the insulator is completely sprayed to the insulator 32 is completely, the cleaning efficiency is improved, and the cleaning efficiency is improved, the cleaning efficiency is achieved, the cleaning efficiency is improved, and the cleaning efficiency is achieved, and the cleaning efficiency is improved, and the cleaning efficiency is achieved.

Preferably, the plurality of clamping assemblies 23 are uniformly distributed on the same conveying chain 21, and the plurality of groups of two symmetrical clamping assemblies 23 can respectively clamp one insulator, so that a plurality of insulators continuously move and rotate to pass through the lower part of the flushing mechanism 3, thereby realizing the cleaning operation of the insulators and improving the cleaning efficiency.

Preferably, the end surface of the clamping seat 234 is formed with a clamping groove 2342, when the insulator is clamped and fixed between the two clamping seats 234, two ends of the insulator are respectively clamped into the clamping grooves 2342 of the two clamping seats 234, and the end of the insulator is limited by the clamping grooves 2342, so that the stability of the insulator when the insulator is clamped and fixed between the two clamping assemblies 23 is enhanced, and the cleaning effect is further ensured.

Preferably, two support plates 11 respectively located above and below the rotation shaft 232 are disposed on the side plates of the frame 1, a sliding groove 12 matched with the rotation shaft 232 and along the movement path of the rotation shaft 232 is formed between the two support plates 11, the rotation shaft 232 is kept in the sliding groove 12, the rotation shaft 232 is kept moving and rotating in the sliding groove 12 in the process that the conveying chain 21 drives the clamping assembly 23 to move, the stability of the clamping assembly 23 during moving is ensured through limiting the rotation shaft 232 by the sliding groove 12, and therefore the stability of the clamping assembly 23 during driving the insulator to move and rotate is ensured, and further the cleaning effect is ensured.

Preferably, a limiting ring 2321 propping against the supporting plate 11 is formed on the circumferential side surface of the rotating shaft 232, and the limiting ring 2321 props against the supporting plate 11 to limit the rotating shaft 232, so that the rotating shaft 232 is stably kept in the sliding groove 12, stability of the clamping assembly 23 when driving the insulator to move and rotate is ensured, and cleaning effect is further ensured.

Further, the flushing mechanism 3 is uniformly distributed with a plurality of flushing mechanisms 4 along the moving path of the clamping assembly 23, the two adjacent flushing mechanisms 3 are provided with brushing mechanisms 4, each brushing mechanism 4 comprises a brush roller 41 and a second motor 42, the brush rollers 41 are rotatably arranged on the frame 1 and above the moving path of the clamping assembly 23, bristles of the brush rollers 41 can extend into the space between the two symmetrical clamping assemblies 23, and the second motors 42 are arranged on the frame 1 and are in transmission connection with the brush rollers 41.

In the above preferred embodiment, the clamping assembly 23 drives the insulator to rotate from the lower part of one flushing mechanism 3 to the lower part of the adjacent brushing mechanism 4, the second motor 42 drives the brush roller 41 to rotate, and as the bristles of the brush roller 41 can extend between the two symmetrical clamping assemblies 23, the bristles of the brush roller 41 can contact with the surface of the insulator and penetrate into the umbrella skirt of the insulator, the rotating brush roller 41 brushes the insulator, and the plurality of flushing mechanisms 3 and brushing mechanisms 4 repeatedly flush and brush the insulator for more thorough cleaning of the insulator, thereby improving the cleaning effect.

Still further, the frame 1 is provided with an air drying mechanism 5 located behind the rearmost flushing mechanism 3 along the moving path of the clamping assembly 23, the air drying mechanism 5 comprises an air drying chamber 51 and a fan 52, the air drying chamber 51 is arranged on the frame 1 and located above the moving path of the clamping assembly 23, and the fan 52 is arranged on the air drying chamber 51 and is communicated with the air drying chamber 51.

In the above preferred embodiment, the repeatedly washed and brushed insulator is driven by the clamping assembly 23 to rotate into the air drying chamber 51, the fan 52 works to blow the air flow in the air drying chamber 51 to air-dry the insulator, so as to accelerate the drying of the residual moisture on the insulator, and facilitate the subsequent material collection, thereby improving the production efficiency.

Still further, the frame 1 is provided with a receiving box 6 along the rear end of the moving path of the clamping assembly 23, an inclined material guiding plate 61 is formed on the receiving box 6, the higher end of the material guiding plate 61 can extend between two symmetrical clamping assemblies 23, and the port of the clamping groove 2342 is chamfered outwards.

In the above preferred implementation, the washed and air-dried insulator is driven by the clamping assembly 23 to move to the corner of the conveying chain 21 to collide with the guide plate 61, the insulator is separated from the clamping grooves 2342 of the two clamping seats 234 under the braking of the guide plate 61, and falls into the material receiving box 6 along the guide plate 61, so that the material receiving of the insulator is realized, the labor of manual material receiving is saved, the production efficiency is improved, the port of the clamping groove 2342 is chamfered outwards, and the insulator is ensured to be separated from the two clamping grooves 2342 smoothly after being braked by the guide plate 61, so that the material receiving is realized.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims

1. The cleaning device for the production of the transformer insulator comprises a frame (1) and is characterized in that a conveying mechanism (2) and a flushing mechanism (3) are arranged on the frame (1), the conveying mechanism (2) comprises a conveying chain (21) and a clamping assembly (23), the two conveying chains (21) are respectively arranged on two side plates of the frame (1) and are in transmission connection with a first motor (22) arranged on the frame (1), the two clamping assemblies (23) are symmetrically arranged on the two conveying chains (21), the clamping assembly (23) comprises a mounting seat (231), a rotating shaft (232), a rotating seat (233) and a clamping seat (234), the mounting seat (231) is fixedly connected to the conveying chain (21), the rotating shaft (232) is rotationally connected to the mounting seat (231), a plurality of sliding shafts (2341) are formed on the clamping seat (234) and are arranged on the rotating seat (233) in a penetrating mode, the sliding shafts (2341) are sleeved on the rotating seat (233) and are fixedly connected with a spring (236) and are arranged between the rotating seat (234) and the rotating seat (236), the washing machine is characterized in that racks (237) which are positioned below the moving path of the rotating shaft (232) and can be meshed with the transmission gear (236) are arranged on the side plates of the frame (1), the washing mechanism (3) comprises a washing pipe (31) and nozzles (32), the washing pipe (31) is arranged on the frame (1) and above the moving path of the clamping assembly (23), and a plurality of ports of the nozzles (32) are downwards arranged on the washing pipe (31).

2. The cleaning device for producing the transformer insulators according to claim 1, wherein a plurality of clamping assemblies (23) are uniformly distributed on the same conveying chain (21).

3. The cleaning device for transformer insulator production according to claim 2, wherein a clamping groove (2342) is formed on an end surface of the clamping seat (234).

4. The cleaning device for transformer insulator production according to claim 3, wherein two support plates (11) are arranged on the side plate of the frame (1) and are respectively positioned above and below the rotating shaft (232), a sliding groove (12) matched with the rotating shaft (232) and along the moving path of the rotating shaft (232) is formed between the two support plates (11), and the rotating shaft (232) is kept in the sliding groove (12).

5. The cleaning device for transformer insulator production according to claim 4, wherein a stopper ring (2321) abutting against the support plate (11) is formed on the peripheral side surface of the rotation shaft (232).

6. The cleaning device for producing the transformer insulators according to claim 5, wherein the flushing mechanisms (3) are uniformly distributed along the moving path of the clamping assemblies (23), brushing mechanisms (4) are arranged between two adjacent flushing mechanisms (3), each brushing mechanism (4) comprises a brush roller (41) and a second motor (42), the brush rollers (41) are rotatably arranged on the frame (1) and located above the moving path of the clamping assemblies (23), bristles of the brush rollers (41) can extend into between the two symmetrical clamping assemblies (23), and the second motors (42) are arranged on the frame (1) and are in transmission connection with the brush rollers (41).

7. The cleaning device for producing the transformer insulators according to claim 6, wherein the frame (1) is provided with an air drying mechanism (5) located behind the rearmost flushing mechanism (3) along the moving path of the clamping assembly (23), the air drying mechanism (5) comprises an air drying chamber (51) and a fan (52), the air drying chamber (51) is arranged on the frame (1) and located above the moving path of the clamping assembly, and the fan (52) is arranged on the air drying chamber (51) and communicated with the air drying chamber (51).

8. The cleaning device for transformer insulator production according to claim 7, wherein a material receiving box (6) is arranged at the rear end of the frame (1) along the moving path of the clamping assemblies (23), an inclined material guiding plate (61) is formed on the material receiving box (6), the higher end of the material guiding plate (61) can extend between two symmetrical clamping assemblies (23), and the port of the clamping groove (2342) is chamfered outwards.