CN223056912U - Ash removal device of rectifying arc welding machine for machining speed reducer shell - Google Patents
Ash removal device of rectifying arc welding machine for machining speed reducer shell Download PDFInfo
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- CN223056912U CN223056912U CN202421805356.8U CN202421805356U CN223056912U CN 223056912 U CN223056912 U CN 223056912U CN 202421805356 U CN202421805356 U CN 202421805356U CN 223056912 U CN223056912 U CN 223056912U
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Abstract
本实用新型涉及清灰装置技术领域，具体涉及一种用于加工减速器壳体的整流弧焊机的清灰装置，包括整流弧焊机本体和清灰组件，清灰组件包括底座、壳体、进气管、出气管、滤网、清洁刷、气缸、活性炭过滤网、两个滑块和两个第一风扇，启动第一风扇，将整流弧焊机本体运行时产生的灰尘通过进气管吸入壳体内，气体经过滤网过滤大颗粒灰尘，然后经过活性炭过滤网过滤细小灰尘，然后从出气管排出，当滤网和活性炭过滤网吸附过多灰尘后，气缸启动，带动清洁刷将灰尘刷下，同时通过滑块向上移动，取出活性炭过滤网进行更换，由此提高滤网灰尘的清洁效果，同时使得活性炭过滤网可以及时进行更换，操作简单快捷，更加便于整流弧焊机本体的清灰使用。
The utility model relates to the technical field of cleaning devices, and specifically to a cleaning device for a rectifier arc welding machine used for processing a reducer housing, comprising a rectifier arc welding machine body and a cleaning component, the cleaning component comprising a base, a housing, an air inlet pipe, an air outlet pipe, a filter screen, a cleaning brush, a cylinder, an activated carbon filter screen, two sliders and two first fans, the first fan is started, dust generated during the operation of the rectifier arc welding machine body is sucked into the housing through the air inlet pipe, the gas passes through the filter screen to filter large particles of dust, then passes through the activated carbon filter screen to filter fine dust, and then is discharged from the air outlet pipe, when the filter screen and the activated carbon filter screen absorb too much dust, the cylinder is started, driving the cleaning brush to brush the dust off, and at the same time, the slider is moved upward to take out the activated carbon filter screen for replacement, thereby improving the cleaning effect of the filter screen dust, and at the same time, the activated carbon filter screen can be replaced in time, the operation is simple and quick, and it is more convenient for the cleaning of the rectifier arc welding machine body.
Description
Technical Field
The utility model relates to the technical field of ash removal devices, in particular to an ash removal device of a rectifying arc welding machine for machining a speed reducer shell.
Background
When the reducer shell is processed, a rectifying arc welding machine is needed, and a large amount of sparks, dust and toxic gas ozone are often generated in the working process, so that the health of welding workers is greatly influenced, and a large potential safety hazard exists.
Prior art patent CN208450812U discloses a ash removal device for processing rectifier arc welding machine of reduction gear casing, the fan is operated, spark, dust and toxic gas ozone are inhaled the pipeline from the dust absorption mouth, through the fire-retardant board, the spark is blocked by the fire-retardant board, prevent to get into subsequent pipeline, through the active carbon filter screen, a large amount of dust is blocked, vibrating motor work, clear away the dust adsorbed on the filter screen surface, prevent the filter screen jam, the dust gets into the dust collection box through the dust collecting pipe, when dust collection box deposition is too much, can open the side door, take out the dust collection box, empty the deposition of the inside, when the active carbon filter screen, tiny dust is adsorbed again, get into ozone purifier, toxic gas ozone is purified, discharge purified gas through the outlet duct, purified gas is discharged through the outlet duct.
But in the prior art, the vibration motor can not effectively remove the stubborn dust attached to the filter screen, and the active carbon filter screen can not be detached and replaced, so that the dust removing operation of the rectifying arc welder is very inconvenient.
Disclosure of utility model
The utility model aims to provide an ash removal device for a rectifying arc welder for processing a speed reducer shell, which solves the problems that in the prior art, intractable dust attached to a filter screen cannot be effectively removed through a vibrating motor, and an active carbon filter screen cannot be detached and replaced, so that ash removal operation of the rectifying arc welder is very inconvenient.
In order to achieve the above purpose, the utility model provides an ash removal device of a rectifying arc welder for processing a speed reducer shell, which comprises a rectifying arc welder body and an ash removal component;
The ash removal subassembly includes base, casing, intake pipe, outlet duct, filter screen, cleaning brush, cylinder, active carbon filter screen, two sliders and two first fans, rectification arc welding machine body set up in the top of base, the casing is laid one side of base, the intake pipe with the outlet duct respectively with the both ends intercommunication of casing, the filter screen with casing fixed connection, and be located the inside of casing, the cleaning brush with one side laminating of filter screen, the cylinder with casing fixed connection, and be located the top of casing, the output of cylinder runs through the casing, and with cleaning brush fixed connection, the casing has two spouts, two the slider respectively with corresponding spout sliding connection, active carbon filter screen with two slider fixed connection, and be located two between the slider, two first fans set up respectively in the intake pipe with the inside of outlet duct.
The ash removal assembly further comprises an ash discharge pipe, wherein the ash discharge pipe is communicated with the lower portion of the shell, and the ash discharge pipe is located between the air inlet pipe and the filter screen.
The ash removal assembly further comprises a handle and an ozone purifier, wherein the handle is fixedly connected with the active carbon filter screen and is located above the active carbon filter screen, and the ozone purifier is fixedly connected with the shell and is located between the active carbon filter screen and the air outlet pipe.
The ash removal device of the rectifying arc welding machine for machining the speed reducer shell further comprises a discharge assembly, and the discharge assembly is arranged on the ash discharge pipe.
The ash discharging pipe comprises a first fan and a plurality of hooks, wherein the first fan is arranged in the ash discharging pipe, the hooks are fixedly connected with the first fan, and the hooks are sequentially distributed outside the ash discharging pipe in a surrounding mode.
According to the ash removal device for the rectifying arc welder for machining the speed reducer shell, the first fan is started, dust generated when the rectifying arc welder body operates is sucked into the shell through the air inlet pipe, air is filtered through the filter screen to form large-particle dust, then fine dust is filtered through the active carbon filter screen and then discharged from the air outlet pipe, when excessive dust is adsorbed by the filter screen and the active carbon filter screen, the air cylinder is started to drive the cleaning brush to brush down the dust, and meanwhile, the active carbon filter screen is taken out to be replaced through the sliding block, through the arrangement of the structure, the cleaning effect of the dust of the filter screen is improved, meanwhile, the active carbon filter screen can be replaced in time, and the operation is simple and quick, so that ash removal of the rectifying arc welder body is more convenient to use.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a schematic overall structure of a first embodiment of the present utility model.
Fig. 2 is a top view of the entirety of a first embodiment of the present utility model.
Fig. 3 is a cross-sectional view taken along line A-A of fig. 2 in accordance with the present utility model.
Fig. 4 is an overall cross-sectional view of a second embodiment of the present utility model.
The arc welding machine comprises a 101-rectifying arc welding machine body, a 102-base, a 103-shell, a 104-air inlet pipe, a 105-air outlet pipe, a 106-filter screen, a 107-cleaning brush, a 108-cylinder, a 109-active carbon filter screen, a 110-sliding block, a 111-first fan, a 112-sliding groove, a 113-ash discharge pipe, a 114-handle, a 115-ozone purifier, a 201-second fan and a 202-hook.
Detailed Description
The following detailed description of embodiments of the utility model, examples of which are illustrated in the accompanying drawings and, by way of example, are intended to be illustrative, and not to be construed as limiting, of the utility model.
First embodiment:
Referring to fig. 1 to 3, fig. 1 is a schematic overall structure of a first embodiment of the present utility model, fig. 2 is a top view of the first embodiment of the present utility model, and fig. 3 is a cross-sectional view taken along line A-A of fig. 2.
The utility model provides an ash removal device of a rectifying arc welder for processing a speed reducer shell, which comprises a rectifying arc welder body 101 and an ash removal component, wherein the ash removal component comprises a base 102, a shell 103, an air inlet pipe 104, an air outlet pipe 105, a filter screen 106, a cleaning brush 107, an air cylinder 108, an activated carbon filter screen 109, two sliding blocks 110, two first fans 111, an ash discharge pipe 113, a handle 114 and an ozone purifier 115, and the shell 103 is provided with two sliding grooves 112.
For this embodiment, the first fan 111 is started, dust generated when the rectifying arc welding machine body 101 operates is sucked into the housing 103 through the air inlet pipe 104, gas passes through the filter screen 106 to filter large-particle dust, then the gas passes through the activated carbon filter screen 109 to filter fine dust, then the gas is discharged from the air outlet pipe 105, when the filter screen 106 and the activated carbon filter screen 109 adsorb excessive dust, the air cylinder 108 is started to drive the cleaning brush 107 to brush down the dust and discharge the dust from the dust discharge pipe 113, and meanwhile, the cleaning brush moves upwards through the sliding block 110 to take out the activated carbon filter screen 109 for replacement, in addition, the handle 114 is held, so that the activated carbon filter screen 109 is conveniently moved out, and the ozone purifier 115 can purify toxic gas in the air with ozone, so that the quality of discharged air is improved.
The rectifying arc welding machine comprises a rectifying arc welding machine body 101, a casing 103, an air inlet pipe 104, an air outlet pipe 105, a filter screen 106, a cleaning brush 107, a cylinder 108, a cleaning brush 107 and a first fan 111, wherein the rectifying arc welding machine body 101 is arranged above the base 102, the casing 103 is arranged on one side of the base 102, the air inlet pipe 104 and the air outlet pipe 105 are respectively communicated with two ends of the casing 103, the filter screen 106 is fixedly connected with the casing 103 and is positioned in the casing 103, the cleaning brush 107 is attached to one side of the filter screen 106, the cylinder 108 is fixedly connected with the casing 103 and is positioned above the casing 103, an output end of the cylinder 108 penetrates through the casing 103 and is fixedly connected with the cleaning brush 107, the casing 103 is provided with two sliding grooves 112, the two sliding blocks 110 are respectively connected with the corresponding sliding grooves 112, the active carbon filter screen 109 is fixedly connected with the two sliding blocks 110 and is positioned between the two sliding blocks 110, and the two first fans 111 are respectively arranged in the air inlet pipe 104 and the air outlet pipe 105. The first fan 111 is started, dust generated when the rectifying arc welding machine body 101 operates is sucked into the shell 103 through the air inlet pipe 104, gas passes through the filter screen 106 to filter large-particle dust, then the gas passes through the activated carbon filter screen 109 to filter fine dust, then the gas is discharged from the air outlet pipe 105, when the filter screen 106 and the activated carbon filter screen 109 adsorb excessive dust, the air cylinder 108 is started to drive the cleaning brush 107 to brush down the dust, and meanwhile, the cleaning brush moves upwards through the sliding block 110 to take out the activated carbon filter screen 109 for replacement, so that the cleaning effect of the dust of the filter screen 106 is improved, the activated carbon filter screen 109 can be replaced in time, and the operation is simple and quick, and the ash cleaning of the rectifying arc welding machine body 101 is more convenient.
Next, the ash discharge pipe 113 communicates with the lower side of the housing 103, and the ash discharge pipe 113 is located between the air inlet pipe 104 and the filter screen 106. The dust discharge pipe 113 may facilitate the discharge of the brushed dust.
Meanwhile, the handle 114 is fixedly connected with the activated carbon filter screen 109 and is located above the activated carbon filter screen 109, and the ozone purifier 115 is fixedly connected with the housing 103 and is located between the activated carbon filter screen 109 and the air outlet pipe 105. The handle 114 is held to facilitate removal of the activated carbon filter 109, and the ozone purifier 115 can purify toxic gas in the air by ozone, thereby improving the quality of the discharged air.
When the utility model is used for ash removal, the first fan 111 is started, dust generated when the rectifying arc welding machine body 101 is operated is sucked into the shell 103 through the air inlet pipe 104, gas is filtered by the filter screen 106 to form large-particle dust, then the large-particle dust is filtered by the active carbon filter screen 109 and is discharged from the air outlet pipe 105, when the filter screen 106 and the active carbon filter screen 109 absorb excessive dust, the air cylinder 108 is started to drive the cleaning brush 107 to brush down the dust and discharge the dust from the ash discharge pipe 113, and meanwhile, the active carbon filter screen 109 is taken out for replacement through the sliding block 110 to move upwards, in addition, the handle 114 is held, so that the active carbon filter screen 109 is conveniently removed, the ozone purifier 115 can purify toxic gas ozone in the air, and further the quality of discharged air is improved.
Second embodiment:
On the basis of the first embodiment, please refer to fig. 4, wherein fig. 4 is an overall cross-sectional view of a second embodiment of the present utility model.
The utility model provides an ash removal device of a rectifying arc welding machine for machining a speed reducer shell, which further comprises a discharge assembly, wherein the discharge assembly comprises a second fan 201 and a plurality of hooks 202.
For this embodiment, the second fan 201 is started to suck the brushed dust into the dust discharging tube 113, and a collecting bag is hung on the hook 202 at the same time, so as to collect the dust, thereby improving the dust discharging efficiency and collecting the discharged dust.
Wherein the exhaust assembly is disposed on the ash discharge pipe 113. The discharge assembly can improve the efficiency of discharging dust while facilitating collection of the discharged dust.
Second, the second fan 201 is disposed inside the ash discharge pipe 113, and the hooks 202 are fixedly connected to the second fan 201 and sequentially distributed around the outside of the ash discharge pipe 113. The second fan 201 is started to suck the brushed dust into the dust discharging pipe 113, and a collecting bag is hung on the hook 202, so that the dust can be collected conveniently.
When the dust collecting device is used for collecting dust, the second fan 201 is started to suck the brushed dust into the dust discharging pipe 113, and meanwhile, the collecting bag is hung on the hook 202, so that dust can be conveniently collected, the dust discharging efficiency can be improved, and the discharged dust can be conveniently collected.
The foregoing disclosure is only illustrative of one or more preferred embodiments of the present application, and it is not intended to limit the scope of the claims hereof, as persons of ordinary skill in the art will understand that all or part of the processes for practicing the embodiments described herein may be practiced with equivalent variations in the claims, which are within the scope of the application.
Claims (5)
1. An ash removing device of a rectifying arc welding machine for processing a speed reducer shell comprises a rectifying arc welding machine body, and is characterized in that,
The ash removing component is also included;
The ash removal subassembly includes base, casing, intake pipe, outlet duct, filter screen, cleaning brush, cylinder, active carbon filter screen, two sliders and two first fans, rectification arc welding machine body set up in the top of base, the casing is laid one side of base, the intake pipe with the outlet duct respectively with the both ends intercommunication of casing, the filter screen with casing fixed connection, and be located the inside of casing, the cleaning brush with one side laminating of filter screen, the cylinder with casing fixed connection, and be located the top of casing, the output of cylinder runs through the casing, and with cleaning brush fixed connection, the casing has two spouts, two the slider respectively with corresponding spout sliding connection, active carbon filter screen with two slider fixed connection, and be located two between the slider, two first fans set up respectively in the intake pipe with the inside of outlet duct.
2. The ash removal device of a commutating arc welder for machining a decelerator housing of claim 1,
The ash removal assembly further comprises an ash discharge pipe, wherein the ash discharge pipe is communicated with the lower portion of the shell, and the ash discharge pipe is located between the air inlet pipe and the filter screen.
3. The ash removal device of a commutating arc welder for machining a decelerator housing of claim 2,
The ash removal assembly further comprises a handle and an ozone purifier, wherein the handle is fixedly connected with the active carbon filter screen and is positioned above the active carbon filter screen, and the ozone purifier is fixedly connected with the shell and is positioned between the active carbon filter screen and the air outlet pipe.
4. The ash removal device of a rectifying arc welder for machining a speed reducer shell according to claim 3,
The ash removal device of the rectifying arc welding machine for machining the speed reducer shell further comprises a discharge assembly, and the discharge assembly is arranged on the ash discharge pipe.
5. The ash removal device of a commutating arc welder for machining a decelerator housing of claim 4,
The exhaust assembly comprises a second fan and a plurality of hooks, wherein the second fan is arranged in the ash discharge pipe, and the hooks are fixedly connected with the second fan and sequentially distributed outside the ash discharge pipe in a surrounding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421805356.8U CN223056912U (en) | 2024-07-29 | 2024-07-29 | Ash removal device of rectifying arc welding machine for machining speed reducer shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421805356.8U CN223056912U (en) | 2024-07-29 | 2024-07-29 | Ash removal device of rectifying arc welding machine for machining speed reducer shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223056912U true CN223056912U (en) | 2025-07-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421805356.8U Active CN223056912U (en) | 2024-07-29 | 2024-07-29 | Ash removal device of rectifying arc welding machine for machining speed reducer shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223056912U (en) |
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2024
- 2024-07-29 CN CN202421805356.8U patent/CN223056912U/en active Active
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