CN223043919U - A welding device for ferrous metal smelting and rolling products - Google Patents
A welding device for ferrous metal smelting and rolling products Download PDFInfo
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- CN223043919U CN223043919U CN202421984184.5U CN202421984184U CN223043919U CN 223043919 U CN223043919 U CN 223043919U CN 202421984184 U CN202421984184 U CN 202421984184U CN 223043919 U CN223043919 U CN 223043919U
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Abstract
本实用新型涉及金属材料焊接技术领域，具体涉及一种黑色金属冶炼压延品焊接设备，包括底座，以及水平放置在底座上方且两端对齐的两个金属管材，设置在底座上端的焊接头，通过支撑架带动固定机构和旋转机构在放置槽内滑动，使金属管材的焊接处相抵触，实现对不同长度规格和外径规格的金属管材进行挤压固定并焊接，保证了金属管材在焊接时焊接处一直保持稳固相抵的状态，提高了焊接质量和效率，驱动第二电机，使第二齿轮在齿条上转动，并带动滑动板上的滑动轮在滑动环上做圆周运动，同时第二电动伸缩杆带动第一电动伸缩杆伸缩到金属管材的焊接处，然后第一电动伸缩杆带动焊接头与金属管材抵触，使焊接头对金属管材所有的焊接面进行全面的焊接工作。
The utility model relates to the technical field of metal material welding, in particular to a ferrous metal smelting rolled product welding device, comprising a base, and two metal pipes horizontally placed above the base and aligned at both ends, a welding head arranged at the upper end of the base, driving a fixing mechanism and a rotating mechanism to slide in a placement groove through a support frame, so that the welding parts of the metal pipes are in conflict with each other, and the metal pipes with different length specifications and outer diameter specifications are squeezed, fixed and welded, ensuring that the welding parts of the metal pipes are always kept in a stable and in conflicting state during welding, improving the welding quality and efficiency, driving a second motor to rotate a second gear on a rack, and driving a sliding wheel on a sliding plate to perform a circular motion on a sliding ring, and at the same time, a second electric telescopic rod drives a first electric telescopic rod to extend and retract to the welding part of the metal pipe, and then the first electric telescopic rod drives the welding head to conflict with the metal pipe, so that the welding head performs comprehensive welding work on all welding surfaces of the metal pipe.
Description
Technical Field
The utility model relates to the technical field of metal material welding, in particular to a welding device for a ferrous metal smelting rolled product.
Background
The black metal smelting calendaring product is produced with iron ore, manganese ore and other black metal material, and through a series of complex chemical reactions and physical processes to extract iron, manganese and other metal, press working the metal blank, rolling in rolling mill and other equipment to change its shape, size and performance, and produce various boards, pipes, profiles and other products.
The welding of the ferrous metal smelting rolled product is a key manufacturing process, and aims to weld ferrous metal parts after smelting and rolling through a welding technology, in the welding process of the existing welding device, the surface of a welding workpiece needs to be ensured to be clean, welding equipment and required welding materials are prepared, a first welding surface is determined for welding, after the welding is finished, a welding piece is turned over or repositioned, the other surface needing to be welded is exposed, then a new surface is prepared for welding, welding is repeatedly performed on the welding surface, after the welding is finished, the welding quality is checked, and all welding requirements are met.
The conventional device requires a great deal of manual adjustment and control, particularly when changing the surface or repositioning the welding piece, which not only increases the complexity and time consumption of operation, but also increases the burden of operators and the possibility of errors, when welding, the welding piece is basically placed on a workbench or other plane platforms, manual support is required for welding, comprehensive and stable welding is difficult to realize, uniformity and consistency of welding are affected, and welding quality and efficiency are reduced.
Disclosure of utility model
The utility model is provided in view of the problem that the quality of the welding piece is easily caused by manual turnover during welding.
In order to solve the technical problems, the utility model provides the technical scheme that the welding equipment for the rolled products of ferrous metal smelting comprises a base, two metal pipes which are horizontally arranged above the base and are aligned at two ends, two supporting frames which are arranged above the base in a telescopic sliding manner and can adjust the mutual distance, and a welding head which is arranged at the upper end of the base and can be used for welding the aligned positions of the two metal pipes in a lifting sliding manner;
The two fixing mechanisms are arranged at the upper end of the supporting frame and comprise fixing rings arranged on the corresponding supporting frame, and a plurality of fixing rods which can radially stretch and slide along the corresponding fixing rings and are extruded and abutted against the surface of the corresponding metal pipe are inserted in the fixing rings in a sliding manner;
The rotating mechanism comprises a connecting ring arranged on one side of one of the fixed rings, a sliding ring is arranged on the connecting ring, two groups of sliding wheels are symmetrically arranged on the sliding ring in a sliding manner, a rack is arranged on the sliding ring, and a second gear is connected with the rack in a meshed manner.
Preferably, two sets of sliding wheels are jointly installed at one end far away from the fixed ring, a second motor is arranged on the sliding plate, and a rotating rod connected with the output end of the second motor is arranged on the second gear.
Preferably, one end of the sliding plate is provided with a connecting piece, a second electric telescopic rod is arranged on the connecting piece, the output end of the second electric telescopic rod is connected with a fixed block, and the fixed block is embedded with a first electric telescopic rod with the output end connected with a welding head.
Preferably, the fixed ring is provided with a rotating wheel on one side, a plurality of sliding grooves are formed in the rotating wheel, and sliding rods which are arranged in the corresponding sliding grooves in a sliding manner are arranged on one side of the fixed rod.
Preferably, the first gears meshed with the corresponding rotating wheels are arranged on the supporting frames in a rotating mode, a first motor is arranged at one end, far away from the first gears, of the supporting frames, connecting rods are connected with the output ends of the first motors on the supporting frames, sliding grooves are formed in the outer peripheral surfaces of the connecting rods, and sliding blocks are arranged on the first gears, far away from the first motors, of the supporting frames.
Preferably, the standing groove of seting up on the base, install the third motor in the standing groove, the output of third motor is connected with the threaded rod of rotation installation in the standing groove and with one of them support frame threaded connection, the lower extreme of standing groove is located the both sides of threaded rod and all is provided with the slip rail with support frame sliding connection.
The utility model has the beneficial effects that:
1. The second motor is driven to enable the second gear to rotate on the rack, the sliding wheel on the sliding plate is driven to do circular motion on the sliding ring, meanwhile, the second electric telescopic rod drives the first electric telescopic rod to stretch out and draw back to the welding position of the metal pipe, then the first electric telescopic rod drives the welding head to abut against the metal pipe, and therefore the welding head can directly complete comprehensive welding work without manual rotation of all welding surfaces of the metal pipe.
2. When metal pipes need to be welded, the fixing rod slides in the fixing ring to clamp and fix the metal pipes with different outer diameter specifications, and meanwhile, the support frame drives the fixing mechanism and the rotating mechanism to slide in the placing groove, so that the welding positions of the metal pipes are abutted against each other, the metal pipes with different length specifications and outer diameter specifications are extruded and fixed and welded, the condition that the welding positions of the metal pipes are always kept stably and abutted against each other during welding is ensured, and the welding quality and efficiency are improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein:
fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is an enlarged schematic view of a first gear structure according to the present utility model.
Fig. 3 is a partially enlarged schematic view of the rotating mechanism of the present utility model.
Fig. 4 is a schematic view of a partially enlarged structure in the placement tank according to the present utility model.
Reference numerals illustrate:
1. The welding device comprises a base, a support frame, 3, a metal pipe, 4, a welding head, 5, a fixed block, 51, a first electric telescopic rod, 52, a second electric telescopic rod, 53, a connecting piece, 61, a fixed ring, 62, a fixed rod, 63, a rotating wheel, 64, a sliding rod, 65, a first gear, 66, a first motor, 67, a connecting rod, 68, a sliding block, 7, a placing groove, 81, a sliding ring, 82, a sliding wheel, 83, a rack, 84, a second gear, 85, a rotating rod, 86, a sliding plate, 87, a second motor, 88, a connecting ring, 9, a third motor, 91, a threaded rod, 92 and a sliding rail.
Detailed Description
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
Examples
Referring to fig. 1-2, in a first embodiment of the present utility model, a welding device for a rolled ferrous metal smelting product comprises a base 1, and two metal pipes 3 horizontally placed above the base 1 and having aligned ends, two support frames 2 mounted above the base 1 in a telescopic sliding manner and capable of adjusting a distance therebetween, and a welding head 4 arranged at an upper end of the base 1 and capable of welding aligned positions of the two metal pipes 3 in a lifting sliding manner;
The two fixing mechanisms are arranged at the upper end of the support frame 2 and comprise fixing rings 61 which are arranged on the corresponding support frame 2, a plurality of fixing rods 62 which can slide along the corresponding fixing rings 61 in a radial telescopic manner and press against the surface of the corresponding metal pipe 3 are inserted into the fixing rings 61 in a sliding manner, rotating wheels 63 which are arranged on one side of the fixing rings 61, a plurality of sliding grooves are formed in the rotating wheels 63, sliding grooves and a plurality of corresponding fixing rods 62 are arranged on one side of each fixing rod 62, sliding rods 64 which are arranged in the corresponding sliding grooves in a sliding manner are arranged on one side of each fixing rod 62 in a sliding manner, first gears 65 which are meshed with the corresponding rotating wheels 63 are arranged on the support frame 2 in a sliding manner, a first motor 66 is arranged at one end, far away from the first gears 65, of the support frame 2, of each fixing rod 66 is connected with a connecting rod 67, when welding is needed, the metal pipe 3 is placed into the fixing rings 61, then the first motor 66 is driven, the first motor 66 is driven to drive the two first gears 65 to rotate through the connecting rods 67, the first gears 65 are meshed with the rotating wheels 63 to rotate, the sliding rods 64 are made to slide in the sliding grooves on the wheels 63, and the sliding rods 64 are driven to slide in the sliding grooves on the sliding grooves which are correspondingly, and the sliding rods 64 are meshed with the first gears, and the sliding rods 62.
Examples
Referring to fig. 1-2, a second embodiment of the present utility model is shown, which differs from the first embodiment in that:
The base 1 is provided with a placing groove 7, a third motor 9 is arranged in the placing groove 7, the output end of the third motor 9 is connected with a threaded rod 91 which is rotatably arranged in the placing groove 7 and is in threaded connection with one of the supporting frames 2, sliding rails 92 which are in sliding connection with the supporting frames 2 are arranged on two sides of the threaded rod 91 at the lower end of the placing groove 7, the threaded rod 91 is driven to rotate by driving the third motor 9, and the threaded rod 91 drives the supporting frames 2 to slide on the sliding rails 92;
Simultaneously the rolling groove has all been seted up at the both ends of standing groove 7, is provided with the ball of being connected with the rolling groove roll on the support frame 2, and when support frame 2 slid on slide rail 92, the ball on the support frame 2 rolls in the rolling groove simultaneously, has guaranteed the steadiness of support frame 2.
The outer peripheral surface of the connecting rod 67 is provided with a sliding groove, the first gear 65 far away from the first motor 66 is provided with a sliding block 68, when the support frame 2 slides on the sliding rail 92, the sliding block 68 slides in the sliding groove formed in the connecting rod 67, so that the fixed assembly maintains the meshing state between the first gear 65 and the rotating wheel 63 when sliding, and the stability of the metal pipe 3 in the fixed ring 61 is ensured.
The rest of the structure is the same as that of embodiment 1.
Examples
Referring to fig. 1-3, a second embodiment of the present utility model is shown, which differs from the first embodiment in that:
the rotating mechanism comprises a connecting ring 88 arranged on one side of one fixed ring 61, a sliding ring 81 is arranged on the connecting ring 88, two groups of sliding wheels 82 are symmetrically arranged on the sliding ring 81 in a sliding way, a rack 83 is arranged on the sliding ring 81, the rack 83 is connected with a second gear 84 in a meshed way, one ends of the two groups of sliding wheels 82 far away from the fixed ring 61 are jointly provided with a sliding plate 86, the sliding plate 86 is provided with a second motor 87, the second gear 84 is driven to rotate by a rotating rod 85, and the second gear 84 is connected with the rack 83 in a meshed way to drive the sliding wheels 82 on the sliding plate 86 to do circular motion sliding on the sliding ring 81;
The second gear 84 is provided with a rotating rod 85 connected with the output end of the second motor 87, one end of the sliding plate 86 is provided with a connecting piece 53, the connecting piece 53 is provided with a second electric telescopic rod 52, the output end of the second electric telescopic rod 52 is connected with a fixed block 5, the fixed block 5 is embedded with a first electric telescopic rod 51 with the output end connected with the welding head 4, the sliding plate 86 drives the connecting piece 53 to rotate, the connecting piece 53 drives the second electric telescopic rod 52 to rotate along with the rotating rod, meanwhile, the second electric telescopic rod 52 drives the first electric telescopic rod 51 on the fixed block 5 to stretch to the welding position of the metal pipe 3, then the first electric telescopic rod 51 drives the welding head 4 to the welding position of the metal pipe 3, and the welding positions on all surfaces of the two metal pipes 3 are subjected to gradual seamless welding.
The rest of the structure is the same as that of embodiment 1.
The specific operation working principle of the utility model is as follows:
When the ferrous metal smelting rolled products need to be welded, the metal pipe 3 is placed in the fixed ring 61, then the first motor 66 is driven, the first motor 66 drives the two first gears 65 to rotate through the connecting rod 67, the first gears 65 drive the meshed rotating wheels 63 to rotate, the sliding rod 64 slides in the sliding groove on the rotating wheels 63 and drives the fixed rod 62 to slide on the fixed ring 61, and therefore the fixed rod 62 is used for fixedly clamping the metal pipe 3;
Then the third motor 9 is driven to drive the threaded rod 91 to rotate, so that the threaded rod 91 drives one support frame 2 to slide on the sliding rail 92 in the placing groove 7, and the other support frame 2 is close to the threaded rod, so that the welding position of the metal pipe 3 is in contact;
then the second motor 87 is driven, the second gear 84 is driven to rotate by the rotating rod 85, the second gear 84 is connected with the rack 83 by meshing, the sliding wheel 82 on the sliding plate 86 is driven to do circular motion sliding on the sliding ring 81, the sliding plate 86 drives the second electric telescopic rod 52 connected by the connecting piece 53 to rotate along with the sliding plate, meanwhile, the second electric telescopic rod 52 drives the first electric telescopic rod 51 on the fixed block 5 to stretch to the welding position of the metal pipe 3, and then the first electric telescopic rod 51 drives the welding point of the welding head 4 to the metal pipe 3, so that the welding positions on all surfaces of the two metal pipes 3 are subjected to gradual seamless welding.
It should be noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present utility model may be modified or substituted without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered in the scope of the claims of the present utility model.
Claims (6)
1. The welding equipment for the ferrous metal smelting rolled products comprises a base (1) and two metal pipes (3) which are horizontally arranged above the base (1) and the two ends of which are aligned, and is characterized by also comprising two supporting frames (2) which are arranged above the base (1) in a telescopic sliding manner and can adjust the distance between the two supporting frames, and a welding head (4) which is arranged at the upper end of the base (1) and can be used for welding the aligned positions of the two metal pipes (3) in a lifting sliding manner;
The two fixing mechanisms are arranged at the upper end of the supporting frame (2) and comprise fixing rings (61) arranged on the corresponding supporting frame (2), and a plurality of fixing rods (62) which can radially stretch and slide along the corresponding fixing rings (61) and are extruded and abutted against the surface of the corresponding metal pipe (3) are inserted in the fixing rings (61) in a sliding manner;
The rotating mechanism comprises a connecting ring (88) arranged on one side of one fixed ring (61), a sliding ring (81) is arranged on the connecting ring (88), two groups of sliding wheels (82) are symmetrically arranged on the sliding ring (81) in a sliding mode, a rack (83) is arranged on the sliding ring (81), and a second gear (84) is connected with the rack (83) in a meshed mode.
2. A welding apparatus for ferrous metal smelting rolled products according to claim 1, wherein two sets of sliding wheels (82) are provided with a sliding plate (86) at one end far away from the fixed ring (61), a second motor (87) is arranged on the sliding plate (86), and a rotating rod (85) connected with the output end of the second motor (87) is arranged on the second gear (84).
3. The welding equipment for ferrous metal smelting rolled products is characterized in that a connecting piece (53) is arranged at one end of the sliding plate (86), a second electric telescopic rod (52) is arranged on the connecting piece (53), the output end of the second electric telescopic rod (52) is connected with a fixed block (5), and a first electric telescopic rod (51) with the output end connected with a welding head (4) is embedded in the fixed block (5).
4. The welding equipment for ferrous metal smelting rolled products is characterized in that a rotating wheel (63) is arranged on one side of the fixed ring (61), a plurality of sliding grooves are formed in the rotating wheel (63), and sliding rods (64) which are arranged in the corresponding sliding grooves in a sliding mode are arranged on one side of each fixed rod (62).
5. The welding equipment for the rolled ferrous metal smelting products, as set forth in claim 4, characterized in that the support frames (2) are provided with first gears (65) meshed with the corresponding rotating wheels (63) in a rotating mode, one ends, far away from the first gears (65), of the support frames (2) are provided with first motors (66), output ends, connected with the first motors (66), of the support frames (2) are provided with connecting rods (67), the outer peripheral surfaces of the connecting rods (67) are provided with sliding grooves, and sliding blocks (68) are arranged on the first gears (65), far away from the first motors (66).
6. The welding equipment for the rolled ferrous metal smelting products is characterized in that a placing groove (7) is formed in the base (1), a third motor (9) is arranged in the placing groove (7), the output end of the third motor (9) is connected with a threaded rod (91) which is rotatably arranged in the placing groove (7) and is in threaded connection with one of the supporting frames (2), and sliding rails (92) which are in sliding connection with the supporting frames (2) are arranged on two sides of the threaded rod (91) at the lower end of the placing groove (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421984184.5U CN223043919U (en) | 2024-08-16 | 2024-08-16 | A welding device for ferrous metal smelting and rolling products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421984184.5U CN223043919U (en) | 2024-08-16 | 2024-08-16 | A welding device for ferrous metal smelting and rolling products |
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| Publication Number | Publication Date |
|---|---|
| CN223043919U true CN223043919U (en) | 2025-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202421984184.5U Active CN223043919U (en) | 2024-08-16 | 2024-08-16 | A welding device for ferrous metal smelting and rolling products |
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| CN (1) | CN223043919U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120962244A (en) * | 2025-08-29 | 2025-11-18 | 南京茗橙智能装备有限公司 | Welding equipment for instrument and meter manufacturing |
| CN121004415A (en) * | 2025-10-28 | 2025-11-25 | 南通通力油泵有限公司 | A welding CNC machine tool |
-
2024
- 2024-08-16 CN CN202421984184.5U patent/CN223043919U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120962244A (en) * | 2025-08-29 | 2025-11-18 | 南京茗橙智能装备有限公司 | Welding equipment for instrument and meter manufacturing |
| CN121004415A (en) * | 2025-10-28 | 2025-11-25 | 南通通力油泵有限公司 | A welding CNC machine tool |
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