CN223029190U - Aluminum product processing piece collecting device - Google Patents

Abstract

The utility model belongs to the technical field of aluminum processing debris collection, specifically a kind of aluminum processing debris collection equipment, including a support frame; a waste hole is opened on the top of the support frame, a dust hood is fixedly connected to the bottom port of the waste hole, a debris collection box is installed at the bottom of the support frame, a dust suction pipe is connected between the debris collection box and the dust hood, a negative pressure pump is installed on the debris collection box, the input hole of the negative pressure pump is connected to the exhaust pipe, and the other end of the exhaust pipe is arranged in the debris collection box; during the debris collection process, the utility model can understand the full load status of the collection box in real time by setting a warning mechanism, avoid the phenomenon that the collection box is still used after reaching or exceeding its maximum capacity, thereby ensuring the effect of subsequent debris collection, and avoiding the phenomenon that the pipeline, pump and other components are damaged or malfunctioned due to excessive pressure, thereby extending the service life of the debris collection box and related equipment.

Description

Aluminum product processing piece collecting device

Technical Field

The utility model relates to the technical field of aluminum processing scraps collection, in particular to aluminum processing scraps collection equipment.

Background

The aluminum product is a light and corrosion-resistant metal material, and in the aluminum product processing process, processing operations such as drilling, polishing and cutting are required to be carried out on the aluminum product, and a large amount of scraps are generated in the aluminum plate drilling process, so that scraps generated in the drilling process are required to be timely collected by using a scraps collecting device.

The existing scrap collecting device mainly comprises a scrap collecting box, a dust suction pump and a dust suction pipeline, when scraps are cleaned and collected, the dust suction pump works, so that scraps generated in the punching process are sucked into the scrap collecting box through the dust suction pipeline, and therefore the scraps can be cleaned and collected timely, the phenomenon that the scraps fly around is avoided, environmental pollution is avoided, and the air quality of a working environment is guaranteed.

As the collection of the scraps continues, the scraps collected in the scraps collection box gradually increase, when the collection box reaches the maximum full capacity, the existing scraps collection device does not have a warning mechanism, so that the full capacity condition of the collection box cannot be known in real time, the collection box can still be used continuously after reaching or exceeding the maximum capacity of the collection box, the subsequent collection effect cannot be ensured, excessive pressure on parts such as a pipeline, a pump and the like connected with the collection box can be caused by overload of the scraps collection box, damage or faults are caused, the service life of the scraps collection box and related equipment can be shortened due to long-term overload use, and therefore, the aluminum product processing scraps collection equipment is provided for the problems.

Disclosure of utility model

In order to overcome the defects in the prior art and solve the problems set forth in the background art, the utility model provides aluminum processing scrap collecting equipment.

The technical scheme adopted for solving the technical problems is that the aluminum processing scrap collecting device comprises a supporting frame; the top of the supporting frame is provided with a waste hole, the bottom end opening of the waste hole is fixedly connected with a dust hood, the bottom of the supporting frame is provided with a chip collecting box, a dust collecting pipeline is connected between the chip collecting box and the dust hood, the chip collecting box is provided with a negative pressure pump, an input hole of the negative pressure pump is connected with an exhaust pipe, the other port of the exhaust pipe is arranged in the chip collecting box, an output hole of the negative pressure pump is connected with an exhaust pipe, three side walls of the chip collecting box are provided with through grooves, the port of each through groove is fixedly connected with a limiting frame, each limiting frame is internally provided with a movable block, the three movable blocks are matched and fixedly connected with a lifting plate, each limiting frame is fixedly connected with a guide rod, the guide rod penetrates through the movable block, the bottom ends of the movable block and the limiting frame are fixedly connected with springs, the springs are sleeved on the guide rods, the bottom side of the lifting plate is provided with movable electrode plates, the bottom end inner wall of the scrap collecting box is provided with fixed electrode plates, the top of the scrap collecting box is provided with an indicator lamp, the movable electrode plates and the fixed electrode plates are electrically connected, in the scrap collecting process, along with the continuous progress of collecting operation, the weight of scraps collected in the scrap collecting box is gradually increased, the springs are stressed and compressed, under the cooperation of the limiting frame, the movable block drives the lifting plate to gradually move downwards, the movable electrode plates further move downwards, when the movable electrode plates move downwards to be contacted with the fixed electrode plates, the indicator lamp is electrified to lighten, therefore, the operator can be timely reminded that the chips inside the chip collecting box reach the maximum bearing capacity, the chips inside the chip collecting box need to be timely cleaned, the full-load condition of the collecting box can be known in real time through the warning mechanism, the phenomenon that the collecting box is still continuously used after reaching or exceeding the maximum capacity is avoided, the subsequent chip collecting effect is ensured, the phenomenon that damage or faults are caused by overlarge pressure on components such as a pipeline and a pump is avoided, and the service life of the chip collecting box and related equipment is prolonged.

Preferably, be provided with arc filter screen plate in the piece collecting box, just arc filter screen plate encircles the bottom port setting of exhaust tube, when using the device, through setting up arc filter screen plate, can avoid the exhaust tube port to take place to block up, guaranteed going on smoothly of piece collecting operation.

Preferably, both sides of the opening of the scrap collecting box are hinged with sealing doors through hinge matching, handles are arranged on the sealing doors, and when the device is used, the sealing doors are opened by arranging the sealing doors so as to be convenient for taking out scraps collected in the scrap collecting box.

Preferably, two rotating shafts are rotatably mounted in the dust hood, crushing rollers are sleeved on the two rotating shafts, a first gear and a second gear are sleeved at one ends of the two rotating shafts respectively, the first gear and the second gear are meshed with each other, a first motor is mounted on one side wall of the dust hood away from the first gear, the output end of the first motor is connected with one end of one rotating shaft, when chips are processed, the rotating shafts are rotated through operation of the first motor, and the two crushing rollers are rotated under the mutual meshed rotation of the first gear and the second gear, so that punching waste entering the dust hood can be crushed, the phenomenon that dust collection pipelines are blocked is prevented, and the normal operation of chip collection operation is ensured.

Preferably, the riser is installed on the support frame, the spout has been seted up on the riser, the second motor is installed on the top of riser, the output of second motor is connected with the lead screw, just the bottom of lead screw is rotated and is installed on the bottom inner wall of spout, the cover is equipped with the movable plate on the lead screw, install the third motor on the movable plate, the output of third motor is connected with the drill bit, when punching to aluminum plate, starts the second motor, makes the lead screw take place to rotate, under the cooperation of spout, makes the movable plate drive the drill bit to move down, and when the drill bit moves down to contact with aluminum plate surface, starts the third motor, makes the drill bit take place to rotate to realized the operation of punching to aluminum plate.

The utility model has the advantages that:

1. According to the utility model, in the process of collecting scraps, as the continuous collection operation is carried out, the weight of scraps collected in the scraps collection box is gradually increased, the spring is stressed and compressed, the movable block drives the lifting plate to gradually move downwards under the cooperation of the limiting frame, so that the movable electrode plate also moves downwards, after the movable electrode plate moves downwards to be in contact with the fixed electrode plate, the indicator lamp is electrified to lighten, thereby timely reminding an operator that the scraps in the scraps collection box reach the maximum bearing capacity, timely cleaning the scraps in the scraps collection box is required, and through the arrangement of the warning mechanism, the full-load condition of the collection box can be known in real time, the phenomenon that the collection box is still continuously used after reaching or exceeding the maximum capacity of the collection box is avoided, thus the subsequent scraps collection effect is ensured, the phenomenon that damage or faults are caused by overlarge pressure on parts such as a pipeline, a pump and the like is avoided, and the service life of the scraps collection box and related equipment is prolonged;

2. When the dust collection device is used for processing the scraps, the first motor is used for operating, the rotating shaft is rotated, and the two crushing rollers are rotated under the mutual meshed rotation of the first gear and the second gear, so that the punching scraps entering the dust collection cover can be crushed, the phenomenon of blockage of dust collection pipelines is prevented, and the normal operation of the scraps collection operation is ensured.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic view of the overall perspective structure of the device;

FIG. 2 is a schematic view of a partial perspective structure of the device;

FIG. 3 is a schematic view of a first cross-sectional perspective of the debris collection bin;

FIG. 4 is a second cross-sectional perspective view of the debris collection bin;

FIG. 5 is a third cross-sectional perspective view of the debris collection bin;

fig. 6 is a schematic perspective view of a crushing mechanism.

The dust collector comprises a support frame 1, a waste hole 2, a dust collecting cover 3, a dust collecting box 4, a dust collecting pipeline 5, a negative pressure pump 6, a suction pipe 7, an exhaust pipe 8, an exhaust pipe 9, a through groove 10, a limiting frame 11, a movable block 12, a lifting plate 13, a movable electrode plate 14, a fixed electrode plate 15, a guide rod 16, a spring 17, an indicator lamp 18, an arc-shaped filter screen plate 19, a sealing door 20, a handle 21, a rotating shaft 22, a crushing roller 23, a first gear 24, a second gear 25, a first motor 26, a vertical plate 27, a sliding groove 28, a second motor 29, a screw rod 30, a moving plate 31, a third motor 32 and a drill bit.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1 to 5, an aluminum processing scrap collecting apparatus includes a supporting frame 1; the top of the supporting frame 1 is provided with a waste hole 2, the bottom end opening of the waste hole 2 is fixedly connected with a dust hood 3, the bottom of the supporting frame 1 is provided with a scrap collecting box 4, a dust collecting pipeline 5 is connected between the scrap collecting box 4 and the dust hood 3, a negative pressure pump 6 is arranged on the scrap collecting box 4, an input hole of the negative pressure pump 6 is connected with an exhaust pipe 7, the other end opening of the exhaust pipe 7 is arranged in the scrap collecting box 4, an output hole of the negative pressure pump 6 is connected with an exhaust pipe 8, three side walls of the scrap collecting box 4 are provided with through grooves 9, the end opening of each through groove 9 is fixedly connected with a limiting frame 10, each limiting frame 10 is internally provided with a movable block 11, the three movable blocks 11 are fixedly connected with a lifting plate 12 in a matching way, each limiting frame 10 is fixedly connected with a guide rod 15, the guide rod 15 runs through the movable block 11, a spring 16 is fixedly connected with the bottom end of the limiting frame 10, the spring 16 is sleeved on the guide rod 15, the bottom side of the lifting plate 12 is provided with a movable lamp 13, the bottom end wall of the scrap collecting box 4 is fixedly connected with an exhaust pipe 8, the top 4 is fixedly connected with an electrode plate 13, and an electrode plate 13 is fixedly connected with an electrode plate 13, and an electrode plate 17 is electrically and fixedly connected between the electrode plate 13 and an electrode 13; in the process of collecting the scraps, the negative pressure pump 6 is started, so that the gas in the scraps collecting box 4 is pumped out through the pumping pipe 7 and is discharged through the exhaust pipe 8, the inside of the scraps collecting box 4 is in a negative pressure state, scraps generated in the punching process flow into the scraps collecting box 4 through the dust collection pipeline 5, the weight of the scraps collected in the scraps collecting box 4 is gradually increased along with the continuous progress of the collecting operation, the spring 16 is stressed to be compressed, under the cooperation of the limiting frame 10, the movable block 11 drives the lifting plate 12 to gradually move downwards, and then the movable electrode plate 13 also moves downwards, when the movable electrode plate 13 moves downwards to be in contact with the fixed electrode plate 14, the indicator lamp 17 is electrified to lighten, so that an operator can be timely reminded that the chips inside the chip collecting box 4 reach the maximum bearing capacity, timely cleaning is needed to be carried out on the chips inside the chip collecting box 4, the full-load condition of the collecting box can be known in real time through the arrangement of the warning mechanism, the phenomenon that the collecting box still continues to be used after reaching or exceeding the maximum capacity of the collecting box is avoided, the subsequent chip collecting effect is ensured, the phenomenon that damage or faults are caused due to overlarge pressure on components such as a pipeline and a pump is avoided, and the service life of the chip collecting box 4 and related equipment is prolonged.

When the device is used, the blocking of the port of the exhaust pipe 7 can be avoided by arranging the arc-shaped filter screen plate 18, and the smooth proceeding of the debris collecting operation is ensured.

The two sides of the opening of the scrap collecting box 4 are hinged with sealing doors 19 through hinges, handles 20 are arranged on the sealing doors 19, and when the device is used, the sealing doors 19 are opened by arranging the sealing doors 19, so that scraps collected in the scrap collecting box 4 can be conveniently taken out.

Referring to fig. 2 and 6, the dust hood 3 is rotatably provided with two rotating shafts 21, the two rotating shafts 21 are respectively sleeved with a crushing roller 22, one ends of the two rotating shafts 21 are respectively sleeved with a first gear 23 and a second gear 24, the first gear 23 and the second gear 24 are meshed with each other, a first motor 25 is installed on a side wall of the dust hood 3 far away from the first gear 23, the output end of the first motor 25 is connected with one end of one of the rotating shafts 21, when debris is processed, the rotating shafts 21 are rotated through the operation of the first motor 25, and under the mutual meshed rotation of the first gear 23 and the second gear 24, the two crushing rollers 22 are also rotated accordingly, so that punching waste entering the dust hood 3 can be crushed, the phenomenon that the dust collection pipeline 5 is blocked is prevented, and the normal process of the debris collection operation is ensured.

Referring to fig. 1, a riser 26 is installed on the support frame 1, a chute 27 is formed on the riser 26, a second motor 28 is installed at the top end of the riser 26, an output end of the second motor 28 is connected with a screw rod 29, a bottom end of the screw rod 29 is rotatably installed on an inner wall of the bottom end of the chute 27, a moving plate 30 is sleeved on the screw rod 29, a third motor 31 is installed on the moving plate 30, an output end of the third motor 31 is connected with a drill bit 32, when the aluminum plate is perforated, the second motor 28 is started, the screw rod 29 is rotated, the moving plate 30 drives the drill bit 32 to move downwards under the cooperation of the chute 27 until the drill bit 32 moves downwards to be in contact with the surface of the aluminum plate, and the drill bit 32 is started to rotate, so that the perforation operation of the aluminum plate is realized.

The working principle is that as the chip collecting operation is continuously carried out, the chips collected in the collecting box are gradually increased, when the collecting box reaches the maximum full capacity, the existing chip collecting device does not have a warning mechanism, so that the full capacity condition of the collecting box cannot be known in real time, the collecting box can still be used continuously after reaching or exceeding the maximum capacity of the collecting box, the subsequent collecting effect cannot be ensured, the overload of the collecting box can cause excessive pressure on parts such as a pipeline, a pump and the like connected with the collecting box, damage or faults are caused, and the service life of the collecting box and related equipment can be shortened due to long-term overload; therefore, the aluminum processing scrap collecting device is provided for solving the problems, in the scrap collecting process, the negative pressure pump 6 is started, the gas in the scrap collecting box 4 is pumped out through the exhaust pipe 7 and is discharged through the exhaust pipe 8, the inside of the scrap collecting box 4 is in a negative pressure state, the scrap generated in the punching process flows into the scrap collecting box 4 through the dust collecting pipeline 5, the weight of the scrap collected in the scrap collecting box 4 is gradually increased along with the continuous collecting operation, the spring 16 is compressed under the stress, the movable block 11 drives the lifting plate 12 to gradually move downwards, the movable electrode plate 13 is further moved downwards along with the spring, after the movable electrode plate 13 moves downwards to be in contact with the fixed electrode plate 14, the indicator lamp 17 is electrified to lighten, so that the scrap in the scrap collecting box 4 can be timely reminded of operators that the scrap in the scrap collecting box has reached the maximum bearing capacity, the scrap in the scrap collecting box 4 can be timely cleaned, the phenomenon that the collecting box is still continuously used after reaching or exceeding the maximum capacity can be avoided in real time by arranging the warning mechanism, thereby ensuring the subsequent debris collection effect, avoiding the damage or failure caused by the overlarge pressure of the parts such as the pipeline, the pump and the like, and prolonging the service life of the debris collection box 4 and related equipment thereof.

In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.

Claims (6)

1. A piece collecting device for aluminum processing is characterized by comprising a supporting frame (1), wherein a waste hole (2) is formed in the top of the supporting frame (1), a dust hood (3) is fixedly connected to the bottom port of the waste hole (2), a piece collecting box (4) is arranged at the bottom of the supporting frame (1), a dust collecting pipeline (5) is connected between the piece collecting box (4) and the dust hood (3), a negative pressure pump (6) is arranged on the piece collecting box (4), an exhaust pipe (7) is connected to an input hole of the negative pressure pump (6), the other port of the exhaust pipe (7) is arranged in the piece collecting box (4), an exhaust pipe (8) is connected to an output hole of the negative pressure pump (6), through grooves (9) are formed in three side walls of the piece collecting box (4), limiting frames (10) are fixedly connected to the port of each through groove (9), movable blocks (11) are arranged in the limiting frames (10), the three movable blocks (11) are matched and fixedly connected with a lifting plate (12), guide rods (15) are fixedly connected to the bottom ends of the three movable blocks (11), and the guide rods (15) are fixedly connected to the movable blocks (16), and spring (16) cover is established on guide bar (15), movable electrode plate (13) are installed to the bottom side of lifter plate (12), install fixed electrode plate (14) on the bottom inner wall of piece collecting box (4), pilot lamp (17) are installed at the top of piece collecting box (4), just electric connection between pilot lamp (17), movable electrode plate (13) and fixed electrode plate (14).

2. The aluminum product processing scrap collecting device according to claim 1, wherein an arc-shaped filter screen plate (18) is arranged in the scrap collecting box (4), the arc-shaped filter screen plate (18) is arranged around the bottom end opening of the exhaust pipe (7), sealing doors (19) are hinged to two sides of the opening of the scrap collecting box (4) through hinge fit, and handles (20) are arranged on the sealing doors (19).

3. The aluminum product processing scrap collecting device according to claim 1, wherein the dust hood (3) is rotatably provided with two rotating shafts (21), crushing rollers (22) are sleeved on the two rotating shafts (21), one ends of the two rotating shafts (21) are respectively sleeved with a first gear (23) and a second gear (24), and the first gear (23) and the second gear (24) are meshed with each other.

4. An aluminum processing scrap collecting apparatus in accordance with claim 3, wherein a first motor (25) is mounted on a side wall of the suction hood (3) remote from the first gear (23), and an output end of the first motor (25) is connected to one end of one of the rotating shafts (21).

5. The aluminum product processing scrap collecting device according to claim 1, wherein a vertical plate (26) is arranged on the supporting frame (1), a sliding groove (27) is formed in the vertical plate (26), a second motor (28) is arranged at the top end of the vertical plate (26), a screw rod (29) is connected to the output end of the second motor (28), and the bottom end of the screw rod (29) is rotatably arranged on the inner wall of the bottom end of the sliding groove (27).

6. The aluminum product processing scrap collecting device according to claim 5, wherein the screw rod (29) is sleeved with a moving plate (30), a third motor (31) is mounted on the moving plate (30), and a drill bit (32) is connected to the output end of the third motor (31).