CN223023061U - A coil automatic winding device for a magnetic winding machine - Google Patents
A coil automatic winding device for a magnetic winding machine Download PDFInfo
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- CN223023061U CN223023061U CN202422029690.5U CN202422029690U CN223023061U CN 223023061 U CN223023061 U CN 223023061U CN 202422029690 U CN202422029690 U CN 202422029690U CN 223023061 U CN223023061 U CN 223023061U
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Abstract
The utility model relates to the technical field of magnetic ring winding machines, in particular to an automatic coil winding device of a magnetic ring winding machine, which comprises a collecting mechanism, wherein a clamping mechanism is arranged at one end of the top of the collecting mechanism, a driving mechanism is arranged at the other end of the top of the collecting mechanism, a winding mechanism is arranged in the driving mechanism, the collecting mechanism comprises a supporting base, a collecting groove is embedded in the top of the supporting base, a buffer pad is glued in the collecting groove, a limit groove is embedded in one end of the top of the supporting base, and a first hydraulic component is arranged at the top of the supporting base. The improved coil automatic winding device is internally provided with an automatic winding structure for automatically winding the magnetic ring after winding, so that the mode of manually taking out the magnetic ring after winding is avoided, the service efficiency of the magnetic ring winding machine is improved, and meanwhile, the adjustable clamping mechanism is arranged for clamping and fixing the magnetic rings with different diameter specifications and performing winding operation, so that the suitability of the magnetic ring winding machine is improved.
Description
Technical Field
The utility model relates to the technical field of magnetic ring winding machines, in particular to an automatic coil winding device of a magnetic ring winding machine.
Background
The magnetic ring winding machine is a winding device specially used for producing annular magnetic elements such as an annular transformer, an annular coil and the like, wires are wound on the magnetic ring to form needed electronic components such as an inductor and the like, the magnetic ring slowly rotates simultaneously through continuous rotation of the wire storage ring, and the wires are gradually wound on the magnetic ring to form the coil.
When the magnetic ring winding machine is used, workers are often required to fix the magnetic ring in the magnetic ring winding machine, the wound magnetic ring is manually rolled after winding operation, and the wound magnetic ring falls out of the magnetic ring winding machine and is uniformly arranged and placed.
The inventor finds that the prior art has the following problems that 1, a common magnetic ring winding machine always needs to manually reel off and take out a magnetic ring after winding is completed, the magnetic ring is inconvenient to perform winding operation, so that the service efficiency of the magnetic ring winding machine is reduced, 2, the magnetic ring winding machine can perform winding operation on magnetic rings with the same diameter specification, and the magnetic rings with different diameter specifications are often inconvenient to clamp and fix, so that the suitability of the magnetic ring winding machine is reduced.
Disclosure of utility model
The utility model aims to provide an automatic coil winding device of a magnetic ring winding machine, which aims to solve the problems that the common magnetic ring winding machine provided in the background art always needs to manually perform magnetic ring winding operation after winding is completed, so that the service efficiency of the magnetic ring winding machine is reduced, and meanwhile, the magnetic ring winding machine can only perform winding operation on magnetic rings with the same diameter specification, so that the suitability of the magnetic ring winding machine for magnetic rings with different diameter specifications is reduced. The automatic coil winding device of the magnetic ring winding machine comprises a collecting mechanism, wherein a clamping mechanism is arranged at one end of the top of the collecting mechanism, a driving mechanism is arranged at the other end of the top of the collecting mechanism, and a winding mechanism is arranged in the driving mechanism.
The collecting mechanism comprises a supporting base, a collecting groove is embedded in the top of the supporting base, a buffer cushion is glued in the collecting groove, a limit groove is embedded in one end of the top of the supporting base, a first hydraulic component is installed at the top of the supporting base, one end of the first hydraulic component is driven and connected with the bottom of a supporting frame, a monitoring probe is installed at the top of the supporting frame, and a control component is installed at the top of the monitoring probe.
The clamping mechanism comprises a clamping frame, a second hydraulic component is installed on one side of the bottom of the clamping frame, a driving rod is connected with one end of the second hydraulic component in a driving mode, one end of a main clamping rod is connected with the top of the driving rod in a rotating mode, a first driving motor is installed below the other end of the main clamping rod, a main clamping wheel is connected with the top of the first driving motor in a driving mode, one end of a linkage rod is connected with two sides of the top of the driving rod in a rotating mode, an auxiliary clamping rod is connected with the other end of the linkage rod in a rotating mode, an auxiliary clamping wheel is connected with one end of the auxiliary clamping rod in a rotating mode, and a magnetic ring body is attached to the outer portion of the auxiliary clamping wheel.
The driving mechanism comprises a driving frame, one side of the driving frame is rotationally connected with a positioning wheel, a positioning tooth slot is embedded in the outer portion of the positioning wheel, a second driving motor is installed on one side of the center of the driving frame, and one end of the second driving motor is connected with a driving gear in a driving mode.
The winding mechanism comprises a winding wheel, an arc-shaped rack is arranged on the outer portion of the winding wheel, a coil support is arranged in the winding wheel, a coil body is connected to the inner portion of the coil support in a rotating mode, a third driving motor is arranged on one side of the winding wheel, and one end of the third driving motor is connected with an arc-shaped butt joint block in a driving mode.
Further preferably, the support frame is of an L-shaped structure, one end of the support frame connected with the first hydraulic component through driving and the limiting groove form a sliding connection structure, and the monitoring probe is located right above the magnetic ring body and the collecting groove when the first hydraulic component is located at the shortest hydraulic distance.
Further preferably, the top of the main clamping rod is connected with the driving rod through rotation to form a penetrating connection structure with the center of the clamping frame, one end of the auxiliary clamping rod is connected with the linkage rod through rotation to form a rotating connection structure with two ends of the clamping frame, and the main clamping rod and the second hydraulic assembly are parallel to each other.
Further preferably, the main clamping wheel and the two auxiliary clamping wheels are rubber wheels with arc grooves embedded in the outer parts, and the outer parts of the main clamping wheel and the two auxiliary clamping wheels are attached to the outer parts of the magnetic ring body.
Further preferably, the driving frame is of a C-shaped arc structure arranged inside the supporting frame, two positioning wheels are rotatably connected to one side of the top and the bottom of the driving frame, and the positioning wheels are meshed with arc racks outside the reel through positioning tooth grooves embedded in the outside.
Further preferably, the reel is a hollow annular structure provided with a notch, one end of the arc butt joint block connected with the third driving motor through driving and one end of the notch of the reel form a rotary connection structure, the other end of the arc butt joint block is mutually attached to the other end of the notch, and meanwhile, an arc rack is arranged outside the arc butt joint block.
Further preferably, the first hydraulic component, the second hydraulic component, the first driving motor, the second driving motor, the third driving motor, the monitoring probe and the control component are all electrically connected.
Compared with the prior art, the utility model has the beneficial effects that:
According to the utility model, the control assembly is arranged to cooperate with the monitoring probe to observe and control the opening and closing of the reel, cooperate with the movable supporting frame to prevent the reel from obstructing the movement of the magnetic ring during the winding operation of the magnetic ring, cooperate with the clamping mechanism to facilitate automatic winding of the magnetic ring, and improve the discharge rate of the magnetic ring after the winding operation of the magnetic ring, thereby improving the use efficiency of the magnetic ring winding machine.
According to the utility model, the magnetic ring winding machine is driven by the adjustable driving mechanism to clamp and fix the magnetic rings by the three mutually linked clamping rods matched with the clamping wheels, so that the magnetic rings with different diameter specifications can be clamped conveniently, the clamping and fixing effects on the magnetic rings are improved, and the suitability of the magnetic ring winding machine in use is further improved.
Drawings
FIG. 1 is a schematic elevational view of the present utility model;
FIG. 2 is an exploded enlarged schematic view of the collection mechanism of the present utility model;
FIG. 3 is an enlarged schematic view of the clamping mechanism according to the present utility model;
FIG. 4 is an enlarged schematic view of the driving mechanism of the present utility model;
fig. 5 is an exploded enlarged schematic view of the winding mechanism of the present utility model.
In the figure, 1, a collecting mechanism, 101, a supporting base, 102, a collecting groove, 103, a buffer cushion, 104, a limiting groove, 105, a first hydraulic component, 106, a supporting frame, 107, a monitoring probe, 108, a control component, 2, a clamping mechanism, 201, a clamping frame, 202, a second hydraulic component, 203, a driving rod, 204, a main clamping rod, 205, a first driving motor, 206, a main clamping wheel, 207, a linkage rod, 208, an auxiliary clamping rod, 209, an auxiliary clamping wheel, 2010, a magnetic ring body, 3, a driving mechanism, 301, a driving frame, 302, a positioning wheel, 303, a positioning tooth socket, 304, a second driving motor, 305, a driving gear, 4, a winding mechanism, 401, a winding wheel, 402, an arc-shaped rack, 403, a coil bracket, 404, a coil body, 405, a third driving motor, 406 and an arc-shaped butt joint block.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present utility model based on the embodiments of the present utility model.
Referring to fig. 1 to 5, the utility model provides an automatic coil winding device of a magnetic ring winding machine, which comprises a collecting mechanism 1, wherein a clamping mechanism 2 is arranged at one end of the top of the collecting mechanism 1, a driving mechanism 3 is arranged at the other end of the top of the collecting mechanism 1, and a winding mechanism 4 is arranged in the driving mechanism 3.
The collection mechanism 1 comprises a support base 101, a collection groove 102 is embedded in the top of the support base 101, a buffer pad 103 is glued in the collection groove 102, a limit groove 104 is embedded in one end of the top of the support base 101, a first hydraulic component 105 is installed on the top of the support base 101, one end of the first hydraulic component 105 is connected with the bottom of a support frame 106 in a driving mode, a monitoring probe 107 is installed on the top of the support frame 106, and a control component 108 is installed on the top of the monitoring probe 107.
The fixture 2 includes the clamping frame 201, the second hydraulic pressure subassembly 202 is installed to bottom one side of clamping frame 201, the one end drive of second hydraulic pressure subassembly 202 is connected with actuating lever 203, the top of actuating lever 203 rotates the one end that is connected with main clamping lever 204, first driving motor 205 is installed to the other end below of main clamping lever 204, the top drive of first driving motor 205 is connected with main clamping wheel 206, the top both sides of actuating lever 203 rotate the one end that is connected with gangbar 207, the other end of gangbar 207 rotates and is connected with auxiliary clamping lever 208, auxiliary clamping wheel 209 is connected with in the one end rotation of auxiliary clamping lever 208, the outside laminating of auxiliary clamping wheel 209 has magnetic ring body 2010.
The driving mechanism 3 comprises a driving frame 301, one side of the driving frame 301 is rotatably connected with a positioning wheel 302, a positioning tooth slot 303 is embedded in the outer portion of the positioning wheel 302, a second driving motor 304 is mounted on one side of the center of the driving frame 301, and one end of the second driving motor 304 is in driving connection with a driving gear 305.
The winding mechanism 4 comprises a winding wheel 401, an arc-shaped rack 402 is arranged on the outer portion of the winding wheel 401, a coil support 403 is arranged in the winding wheel 401, a coil body 404 is connected to the inner portion of the coil support 403 in a rotating mode, a third driving motor 405 is arranged on one side of the winding wheel 401, and one end of the third driving motor 405 is connected with an arc-shaped butt joint block 406 in a driving mode.
In this embodiment, as shown in fig. 1 and 2, the supporting frame 106 is in an L-shaped structure, and the supporting frame 106 forms a sliding connection structure with the limit groove 104 by driving one end of the first hydraulic component 105, and when the first hydraulic component 105 is at the shortest hydraulic distance, the monitoring probe 107 is located right above the magnetic ring body 2010 and the collecting groove 102, and the supporting frame 106 capable of horizontally moving is arranged to drive the reel 401 to move, so as to cooperate with the monitoring probe 107 to monitor the winding condition of the magnetic ring, thereby facilitating the taking out of the magnetic ring after winding the magnetic ring by the reel 401, and simultaneously facilitating the automatic winding operation of the magnetic ring, and improving the operation effect of the magnetic ring winding machine.
In this embodiment, as shown in fig. 1 and 2, the main clamping rod 204 forms a through connection structure with the center of the clamping frame 201 by rotationally connecting the top of the driving rod 203, the auxiliary clamping rod 208 forms a rotational connection structure with two ends of the clamping frame 201 by rotationally connecting one end of the linkage rod 207, and the main clamping rod 204 and the second hydraulic component 202 are parallel to each other, and the main clamping rod 204 is arranged to link the two auxiliary clamping rods 208 to move together to clamp the magnetic ring, so that the wound magnetic ring is convenient to roll and fix the magnetic ring with different diameters, and the suitability of the magnetic ring winding machine is improved.
In this embodiment, as shown in fig. 1 and 3, the main clamping wheel 206 and the two auxiliary clamping wheels 209 are rubber wheels with arc grooves embedded in the outside, and the outer parts of the main clamping wheel 206 and the two auxiliary clamping wheels 209 are attached to the outer part of the magnetic ring body 2010, and the magnetic ring is clamped and fixed by arranging three rubber clamping wheels with arc grooves, so that the fixing effect of the magnetic ring is improved, the stability of the magnetic ring during winding operation is improved, and meanwhile, the first driving motor 205 is convenient to drive the main clamping wheel 206 to link the two auxiliary clamping wheels 209 to drive the magnetic ring to rotate, so that the winding effect of the magnetic ring winding machine is improved.
In this embodiment, as shown in fig. 1 and 4, the driving frame 301 is a C-shaped arc structure mounted inside the supporting frame 106, two positioning wheels 302 are rotatably connected to one side of the top and bottom of the driving frame 301, the positioning wheels 302 are engaged with an arc rack 402 outside the winding wheel 401 through positioning tooth slots 303 embedded in the outside, and the positioning wheels 302 are arranged to cooperate with the driving gear 305 to engage with the arc rack 402 outside the winding wheel 401 to drive the winding wheel 401 to rotate in the driving frame 301, so that the rotation stability of the winding wheel 401 is improved, and the winding stability of the magnetic ring winding machine is further improved.
In this embodiment, as shown in fig. 1 and 5, the reel 401 is of a hollow ring structure with a notch, the arc-shaped butt-joint block 406 is in a rotation connection structure with one end of the notch of the reel 401 by driving and connecting one end of the third driving motor 405, the other end of the arc-shaped butt-joint block 406 is mutually attached to the other end of the notch, meanwhile, the arc-shaped rack 402 is arranged outside the arc-shaped butt-joint block 406, and the reel 401 with the notch structure is matched with the rotatable arc-shaped butt-joint block 406 to form a whole ring, so that a magnetic ring can be conveniently moved from the notch of the reel 401, further, winding and rolling operations on the magnetic ring can be conveniently performed, and the operation efficiency of the magnetic ring winding machine is improved.
In this embodiment, as shown in fig. 1 and 2, the first hydraulic component 105, the second hydraulic component 202, the first driving motor 205, the second driving motor 304, the third driving motor 405, the monitoring probe 107 and the control component 108 are all electrically connected, and the monitoring probe 107 is arranged to monitor the winding operation of the magnetic ring below, and after the winding is completed, the control component 108 controls the clamping rod to move to perform the winding operation on the magnetic ring, and the magnetic ring falls into the collecting tank 102 below to be collected in a concentrated manner, so that the complicated manual contact for discharging is avoided, and the operation effect of the magnetic ring winding machine is improved.
The automatic coil winding device of the magnetic ring winding machine has the advantages that when in use, the working process is as follows:
as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, firstly, an operator places a magnetic ring which needs to be subjected to winding operation between a main clamping wheel 206 and two auxiliary clamping wheels 209, then a monitoring probe 107 monitors, drives a second hydraulic component 202 to drive a driving rod 203 to move through a control component 108, further drives a main clamping rod 204 and auxiliary clamping rods 208 arranged on two sides to drive three clamping wheels to move under the action of a linkage rod 207, so as to clamp and fix the magnetic ring, then a first hydraulic component 105 drives a supporting frame 106 to move, drives a notch of a winding wheel 401 to move into the magnetic ring, and simultaneously a third driving motor 405 drives an arc-shaped butt joint block 406 to rotate, so that one end of the arc-shaped butt joint block 406 is attached to the other end of the notch, and the arc-shaped butt joint block 406 and the winding wheel 401 form a round whole, then one end of a coil body 404 inside the winding wheel 401 is connected with the magnetic ring, and then a second driving motor 304 drives a driving gear 305 to rotate, a positioning wheel 302 in the driving frame 301 is matched with the magnetic ring to drive the magnetic ring to jointly mesh with an arc-shaped rack 402 outside the winding wheel 401, so as to drive the magnetic ring 401 to rotate, and the first hydraulic motor 205 is matched with the first hydraulic motor 205 to drive the notch to move, the notch of the winding wheel 401 to move into the magnetic ring, and then the winding wheel 401 is automatically moved into the arc-shaped butt joint with the magnetic ring to the magnetic ring, and the winding wheel 401 to be clamped outside after the winding is automatically turned into the winding groove, and the winding groove to be clamped into the magnetic ring, and the winding is turned into the magnetic ring, and the magnetic ring is turned into a round shape.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present utility model, and are not intended to limit the utility model, and that various changes and modifications may be made therein without departing from the spirit and scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (7)
1. The automatic coil winding device of the magnetic ring winding machine comprises a collecting mechanism (1) and is characterized in that a clamping mechanism (2) is arranged at one end of the top of the collecting mechanism (1), a driving mechanism (3) is arranged at the other end of the top of the collecting mechanism (1), and a winding mechanism (4) is arranged in the driving mechanism (3);
the collecting mechanism (1) comprises a supporting base (101), a collecting groove (102) is embedded in the top of the supporting base (101), a buffer pad (103) is glued in the collecting groove (102), a limit groove (104) is embedded in one end of the top of the supporting base (101), a first hydraulic component (105) is installed on the top of the supporting base (101), one end of the first hydraulic component (105) is connected with the bottom of a supporting frame (106) in a driving mode, a monitoring probe (107) is installed on the top of the supporting frame (106), and a control component (108) is installed on the top of the monitoring probe (107);
The clamping mechanism (2) comprises a clamping frame (201), a second hydraulic component (202) is installed on one side of the bottom of the clamping frame (201), a driving rod (203) is connected to one end of the second hydraulic component (202) in a driving mode, one end of a main clamping rod (204) is connected to the top of the driving rod (203) in a rotating mode, a first driving motor (205) is installed below the other end of the main clamping rod (204), a main clamping wheel (206) is connected to the top of the first driving motor (205) in a driving mode, one end of a linkage rod (207) is connected to two sides of the top of the driving rod (203) in a rotating mode, an auxiliary clamping rod (208) is connected to the other end of the linkage rod (207) in a rotating mode, an auxiliary clamping wheel (209) is connected to one end of the auxiliary clamping rod (208), and a magnetic ring body (2010) is attached to the outer portion of the auxiliary clamping wheel (209);
The driving mechanism (3) comprises a driving frame (301), one side of the driving frame (301) is rotatably connected with a positioning wheel (302), a positioning tooth slot (303) is embedded in the outer part of the positioning wheel (302), a second driving motor (304) is mounted on one side of the center of the driving frame (301), and one end of the second driving motor (304) is in driving connection with a driving gear (305);
The winding mechanism (4) comprises a winding wheel (401), an arc-shaped rack (402) is arranged on the outer portion of the winding wheel (401), a coil support (403) is arranged on the inner portion of the winding wheel (401), a coil body (404) is connected with the inner portion of the coil support (403) in a rotating mode, a third driving motor (405) is arranged on one side of the winding wheel (401), and an arc-shaped butt joint block (406) is connected with one end of the third driving motor (405) in a driving mode.
2. The automatic coil winding device of the magnetic ring winding machine as set forth in claim 1, wherein the supporting frame (106) is of an L-shaped structure, the supporting frame (106) is in a sliding connection structure through driving connection with one end of the first hydraulic component (105) and the limiting groove (104), and the monitoring probe (107) is located right above the magnetic ring body (2010) and the collecting groove (102) when the first hydraulic component (105) is located at a shortest hydraulic distance.
3. The automatic coil winding device of a magnetic ring winding machine as set forth in claim 1, wherein the main clamping rod (204) forms a through connection structure with the center of the clamping frame (201) through the top of the rotation connection driving rod (203), the auxiliary clamping rod (208) forms a rotation connection structure with both ends of the clamping frame (201) through one end of the rotation connection linkage rod (207), and the main clamping rod (204) and the second hydraulic assembly (202) are parallel to each other.
4. The automatic coil winding device of the magnetic ring winding machine as set forth in claim 1, wherein the main clamping wheel (206) and the two auxiliary clamping wheels (209) are rubber wheels with arc grooves embedded in the outer parts, and the outer parts of the main clamping wheel (206) and the two auxiliary clamping wheels (209) are attached to the outer parts of the magnetic ring body (2010).
5. The automatic coil winding device of the magnetic ring winding machine as set forth in claim 1, wherein the driving frame (301) is of a C-shaped arc structure installed inside the supporting frame (106), two positioning wheels (302) are rotatably connected to one side of the top and the bottom of the driving frame (301), and the positioning wheels (302) are meshed with an arc rack (402) outside the winding wheel (401) through positioning tooth grooves (303) embedded in the outer portion.
6. The automatic coil winding device of the magnetic ring winding machine as set forth in claim 1, wherein the reel (401) is of a hollow annular structure with a notch, the arc-shaped butt-joint block (406) is in a rotary connection structure by driving one end of the third driving motor (405) and one end of the notch of the reel (401), the other end of the arc-shaped butt-joint block (406) is attached to the other end of the notch, and an arc-shaped rack (402) is arranged outside the arc-shaped butt-joint block (406).
7. The automatic coil winding device of the magnetic ring winding machine as set forth in claim 1, wherein the first hydraulic assembly (105), the second hydraulic assembly (202), the first driving motor (205), the second driving motor (304), the third driving motor (405), the monitoring probe (107) and the control assembly (108) are all electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422029690.5U CN223023061U (en) | 2024-08-21 | 2024-08-21 | A coil automatic winding device for a magnetic winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422029690.5U CN223023061U (en) | 2024-08-21 | 2024-08-21 | A coil automatic winding device for a magnetic winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223023061U true CN223023061U (en) | 2025-06-24 |
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ID=96087239
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422029690.5U Active CN223023061U (en) | 2024-08-21 | 2024-08-21 | A coil automatic winding device for a magnetic winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223023061U (en) |
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2024
- 2024-08-21 CN CN202422029690.5U patent/CN223023061U/en active Active
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