CN223016853U - Industrial enzyme preparation reactor - Google Patents

Industrial enzyme preparation reactor Download PDF

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Publication number
CN223016853U
CN223016853U CN202422076424.8U CN202422076424U CN223016853U CN 223016853 U CN223016853 U CN 223016853U CN 202422076424 U CN202422076424 U CN 202422076424U CN 223016853 U CN223016853 U CN 223016853U
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shell
wall
enzyme preparation
fixedly connected
preparation reactor
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周炼华
王会通
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Nanjing Redwood Fine Chemical Co ltd
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Songtian Biotechnology Jiangsu Co ltd
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Abstract

本实用新型涉及工业酶技术领域,公开了一种工业酶制剂反应器,包括支撑架,所述支撑架的内侧转动连接有外壳,所述外壳的外壁设置有转动组件,所述外壳的顶部滑动连接有盖子,所述盖子的顶部连通有投料口,所述盖子的顶部连通有进酶口,所述外壳的内侧开设有锥形槽,所述外壳的底部连通有出料口,所述出料口的外壁转动连接有收集盒,所述外壳的左侧设置有循环机构。本实用新型中,通过齿轮传动使得外壳旋转,加快了反应混合物的反应进程,同时在旋转中产生离心力,使得底物的排出更为简单,并且通过管道二和投料口的自由连接以及水泵的倒抽作用,可将外壳内未反应完全的混合物回收进行二次反应,极大地减少了底物的浪费。

The utility model relates to the technical field of industrial enzymes, and discloses an industrial enzyme preparation reactor, including a support frame, the inner side of the support frame is rotatably connected to a shell, the outer wall of the shell is provided with a rotating assembly, the top of the shell is slidably connected to a lid, the top of the lid is connected to a feeding port, the top of the lid is connected to an enzyme inlet, the inner side of the shell is provided with a conical groove, the bottom of the shell is connected to a discharge port, the outer wall of the discharge port is rotatably connected to a collection box, and the left side of the shell is provided with a circulation mechanism. In the utility model, the shell is rotated by gear transmission, which speeds up the reaction process of the reaction mixture, and centrifugal force is generated during the rotation, making the discharge of the substrate simpler, and the mixture that has not reacted completely in the shell can be recovered for secondary reaction through the free connection of pipeline 2 and the feeding port and the back-drawing effect of the water pump, which greatly reduces the waste of the substrate.

Description

Industrial enzyme preparation reactor
Technical Field
The utility model relates to the technical field of industrial enzymes, in particular to an industrial enzyme preparation reactor.
Background
The enzyme preparation is a biological product with a catalytic function after the enzyme is purified and processed, has the characteristics of high catalytic efficiency and high specificity, has application fields of food, textile, feed, detergent, papermaking, leather, medicine and energy development and environmental protection, and has higher and higher performance requirements on an enzyme reactor along with the continuous increase of the requirements of industrial production on the application of the enzyme preparation.
According to the search, chinese patent publication No. CN220116518U discloses a bioreactor for enzyme preparation, which comprises a reaction vessel and a stirring device, wherein the reaction vessel comprises a reaction vessel and a kettle cover, the bottom of the reaction vessel is provided with a discharging pipe, the stirring device comprises a stirring shaft extending into the inner cavity of the reaction vessel, and the bioreactor also comprises a cleaning mechanism, the cleaning mechanism comprises a rotary water distributor connected on the stirring shaft, the kettle cover is provided with a water injector capable of moving up and down, the rotary water distributor is provided with a water outlet nozzle extending towards the inner wall of the reaction vessel, the bottom wall of the reaction vessel is provided with an annular liquid collecting tank opposite to the side wall of the reaction vessel, the discharging pipe is communicated with the liquid collecting tank, the lower part of the discharging pipe is connected with a recycling pipe, and the reaction vessel is also provided with a liquid blowing mechanism for blowing enzyme-producing diluent in the liquid collecting tank into the discharging pipe.
Disclosure of utility model
In order to make up for the defects, the utility model provides an industrial enzyme preparation reactor, and aims to solve the problems that in the prior art, a stirring shaft is arranged in the reactor to cause certain shearing force and mechanical damage to the structure and activity of enzyme and influence the reaction.
In order to achieve the purpose, the industrial enzyme preparation reactor adopts the following technical scheme that the industrial enzyme preparation reactor comprises a supporting frame, wherein the inner side of the supporting frame is rotationally connected with a shell, the outer wall of the shell is provided with a rotating assembly, the top of the shell is slidingly connected with a cover, the top of the cover is communicated with a feeding port, the top of the cover is communicated with an enzyme inlet, the inner side of the shell is provided with a conical groove, the bottom of the shell is communicated with a discharge port, the outer wall of the discharge port is rotationally connected with a collecting box, and the left side of the shell is provided with a circulating mechanism.
Through the technical scheme, the rotating assembly is arranged on the outer wall of the shell to enable the shell to rotate, the reaction process in the shell is accelerated, the conical groove is combined with the rotation to generate centrifugal force, the reacted substrate can be quickly and effectively separated to the bottom, and the purity and the separation efficiency of the product are improved.
As a further description of the above technical solution:
The circulating mechanism comprises a water pump, the right side of the water pump is arranged on the left side of the shell, the input end of the water pump is communicated with a first pipeline, the top end of the first pipeline is communicated with a water tank, the top of the water tank is communicated with a feed inlet, the output end of the water pump is communicated with a second pipeline, and the right end of the second pipeline is communicated with the top of the feed inlet.
According to the technical scheme, the water tank is connected with the feeding port through the water pump, so that automatic extraction and feeding can be realized, the complexity of manual operation is reduced, the reverse extraction effect of the water pump can be utilized, the mixture which is not reacted thoroughly in the reactor can be recovered, and the recycling of resources is realized.
As a further description of the above technical solution:
The rotating assembly comprises a servo motor, the output end of the servo motor is fixedly connected with a rotating rod, the outer wall of the rotating rod is fixedly connected with a first gear, the outer wall of the first gear is connected with a second gear in a meshed mode, and the inner side of the second gear is fixedly connected with the outer wall of the shell.
Through the technical scheme, the rotating speed is controlled by the servo motor, so that the centrifugal force can be accurately regulated, and different reaction and separation requirements are met.
As a further description of the above technical solution:
The outer wall of the servo motor is fixedly connected with a first fixing frame, and an observation window is formed in the outer wall of the shell.
According to the technical scheme, the servo motor is fixed through the first fixing frame, the servo motor is placed to move in operation, and the reaction condition in the shell is observed through the first observation window.
As a further description of the above technical solution:
The outer wall of the water tank is provided with a second observation window, and the bottom of the water pump is fixedly connected with a second fixing frame.
Through the technical scheme, the water condition in the water tank is observed through the second observation window, and the water pump is prevented from moving in operation through the second fixing frame
As a further description of the above technical solution:
The inner side of the shell is fixedly connected with a heat preservation ring, the inner side of the feeding port is slidably connected with a sealing plug, and the outer wall of the sealing plug is fixedly connected with a sealing ring.
Through the technical scheme, the stable reaction temperature is maintained through the heat preservation ring, the reaction efficiency is improved, and the sealing effect on the feed inlet is enhanced through the sealing plug and the sealing ring.
As a further description of the above technical solution:
the top threaded connection of enzyme inlet has sealed lid, the bottom of support frame is all fixedly connected with a plurality of supporting pads.
By the technical scheme, the sealing cover is arranged, the enzyme inlet can be quickly closed after enzyme is added, external impurities, microorganisms and the like are prevented from entering the reactor, and the stability of the reactor is enhanced through the supporting pad.
As a further description of the above technical solution:
The outer wall of shell all fixedly connected with a plurality of switches, a plurality of the top of switch is all sliding connection in the bottom of lid.
According to the technical scheme, the cover and the shell are connected through the switch to be detachable, and the switch can be opened when the reactor needs to be cleaned, so that the cover is separated from the shell, and the interior of the shell is cleaned.
The utility model has the following beneficial effects:
1. In the utility model, the second gear is arranged on the outer wall of the shell, the servo motor drives the gear to drive so as to rotate the shell, the reaction process of the reaction mixture is accelerated, and meanwhile, centrifugal force is generated in the rotation, and substrates are guided to be more effectively gathered in the bottom collecting box through the conical groove, so that the substrate is discharged more simply.
2. According to the utility model, automatic extraction and feeding are realized through the water pump and the pipeline, so that the complexity and errors of manual operation are reduced, and the unreacted mixture in the shell can be recovered for secondary reaction through the free connection of the pipeline II and the feeding port and the reverse extraction function of the water pump, thereby greatly reducing the waste of substrates and lowering the production cost.
Drawings
FIG. 1 is a schematic perspective view of an industrial enzyme preparation reactor according to the present utility model;
FIG. 2 shows the resolution of an industrial enzyme preparation reactor according to the present utility model;
FIG. 3 is a cross-sectional view of the housing of an industrial enzyme preparation reactor according to the present utility model;
FIG. 4 is a top view of an industrial enzyme preparation reactor according to the present utility model;
FIG. 5 is a schematic diagram of a feed inlet of an industrial enzyme preparation reactor according to the present utility model.
Legend description:
1. The device comprises a shell, a circulating mechanism, 201, a water pump, 202, a first pipeline, 203, a water tank, 204, a second pipeline, 205, a feeding port, 3, a servo motor, 4, a rotating rod, 5, a first gear, 6, a second gear, 7, a feeding port, 8, an enzyme inlet, 9, a conical groove, 10, a discharging port, 11, a collecting box, 12, a heat preservation ring, 13, a first fixing frame, 14, a supporting frame, 15, a supporting pad, 16, a sealing cover, 17, a sealing plug, 18, a sealing ring, 19, a first observation window, 20, a second observation window, 21, a cover, 22, a second fixing frame, 23 and a switch.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to the accompanying drawings 1, 2 and 3, the utility model provides an embodiment of an industrial enzyme preparation reactor, which comprises a supporting frame 14, wherein the inner side of the supporting frame 14 is rotationally connected with a shell 1, the outer wall of the shell 1 is provided with a rotating component, the top of the shell 1 is slidingly connected with a cover 21, the top of the cover 21 is communicated with a feeding hole 7, the top of the cover 21 is communicated with an enzyme inlet 8, the inner side of the shell 1 is provided with a conical groove 9, the bottom of the shell 1 is communicated with a discharging hole 10, the outer wall of the discharging hole 10 is rotationally connected with a collecting box 11, the left side of the shell 1 is provided with a circulating mechanism 2, the rotating component comprises a servo motor 3, the output end of the servo motor 3 is fixedly connected with a rotating rod 4, the outer wall of the rotating rod 4 is fixedly connected with a first gear 5, the outer wall of the first gear 5 is in meshed connection with a second gear 6, and the inner side of the second gear 6 is fixedly connected with the outer wall of the shell 1;
Specifically, through the inboard conical tank 9 of shell 1 combines rotatory centrifugal force that produces, can be fast effectively with the substrate separation to the bottom after the reaction, improve purity and the separation efficiency of product, through set up the inside mixed effect of rotating the subassembly realization at the outside of shell 1, realized the synergism that sets up the agitator in the inside reactor, make things convenient for raw materials and enzyme's interpolation through the 8 of feed inlet 7 and enzyme inlet, can add different doses of raw materials and enzyme according to the needs of reaction, provide stable support and rotation basis for shell 1 through support frame 14, ensure the steady of whole reaction process and go on.
Referring to fig. 4, in one embodiment of the present utility model, the circulation mechanism 2 includes a water pump 201, wherein the right side of the water pump 201 is disposed at the left side of the housing 1, an input end of the water pump 201 is communicated with a first pipeline 202, a top end of the first pipeline 202 is communicated with a water tank 203, a top of the water tank 203 is communicated with a feed inlet 205, an output end of the water pump 201 is communicated with a second pipeline 204, and a right end of the second pipeline 204 is communicated with a top of the feed inlet 7;
Specifically, realize automatic extraction and batch feeding through water pump 201, reduced manual operation's loaded down with trivial details and error, utilize the action of taking out of water pump 201, can retrieve unreacted thorough mixture, resources are saved, through the sliding connection of pipeline two 204 and feed inlet 7, select reinforced or extraction more in a flexible way, adapt to different production demands.
Referring to fig. 1 and 5, in the embodiment provided by the utility model, a first fixing frame 13 is fixedly connected to the outer wall of a servo motor 3, a first observation window 19 is formed on the outer wall of a housing 1, a second observation window 20 is formed on the outer wall of a water tank 203, a second fixing frame 22 is fixedly connected to the bottom of a water pump 201, a heat preservation ring 12 is fixedly connected to the inner side of the housing 1, a sealing plug 17 is slidingly connected to the inner side of a feed port 7, a sealing ring 18 is fixedly connected to the outer wall of the sealing plug 17, a sealing cover 16 is in threaded connection with the top of an enzyme inlet 8, a plurality of support pads 15 are fixedly connected to the bottom of a support frame 14, a plurality of switches 23 are fixedly connected to the outer wall of the housing 1, and the tops of the switches 23 are slidingly connected to the bottom of the cover 21.
The servo motor 3 and the water pump 201 are respectively fixed through the first fixing frame 13 and the second fixing frame 22, so that the servo motor can stably run, the conditions in the reactor and the water tank 203 can be observed at any time through the first observation window 19 and the second observation window 20, visualization is realized, the stable reaction temperature is maintained through the heat preservation ring 12, the reaction efficiency is improved, the outside dust is prevented from falling into the reactor through the sealing plug 17, the sealing ring 18 and the sealing cover 16, the supporting effect of the supporting frame 14 is enhanced through the supporting pad 15, the cover 21 and the casing 1 can be detached through the switch 23, and the cleaning of the inside of the casing 1 is facilitated.
Firstly, putting a substrate to be reacted into a shell 1 through a feed port 7, adding required enzyme through an enzyme inlet 8, then covering a sealing plug 17 on the feed port 7, covering a sealing cover 16 on the enzyme inlet 8 to keep the tightness of the reactor, starting a servo motor 3 at the moment, driving a rotating rod 4 to rotate by the servo motor 3, connecting a gear I5 on the rotating rod 4 with the rotating rod, and starting a water pump 201 to extract the substrate to be reacted of a water tank 203 by meshing the gear I5 with a gear II 6 fixed on the outer wall of the shell 1, thereby driving the shell 1 to rotate on the inner side of a supporting frame 14, when the shell 1 rotates, the reaction mixture in the shell can be mixed together for reaction, and simultaneously is acted by centrifugal force, and as the conical groove 9 is formed on the inner side of the shell 1, the substrate after the reaction can be gathered to the bottom along the conical groove 9, finally, the substrate gathered to the bottom is discharged to a collecting box 11 through a discharge port 10, the collecting box 11 can be rotated for bottom collection, and when the material is required to be fed, the pipeline II 204 is connected into the feed port 7, the water pump 201 is started to extract the substrate to be reacted of the water tank 203, and the substrate to be reacted can be reacted through the pipeline I and the pipeline II 204 is pumped into the shell 7, and the water tank is completely and the waste is completely and the reaction solution can be completely pumped into the water tank 203 when the water tank is completely and the reaction tank is completely and the mixed.
It should be noted that the foregoing description is only a preferred embodiment of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it should be understood that modifications, equivalents, improvements and modifications to the technical solution described in the foregoing embodiments may occur to those skilled in the art, and all modifications, equivalents, and improvements are intended to be included within the spirit and principle of the present utility model.

Claims (8)

1.一种工业酶制剂反应器,包括支撑架(14),其特征在于:所述支撑架(14)的内侧转动连接有外壳(1),所述外壳(1)的外壁设置有转动组件,所述外壳(1)的顶部滑动连接有盖子(21),所述盖子(21)的顶部连通有投料口(7),所述盖子(21)的顶部连通有进酶口(8),所述外壳(1)的内侧开设有锥形槽(9),所述外壳(1)的底部连通有出料口(10),所述出料口(10)的外壁转动连接有收集盒(11),所述外壳(1)的左侧设置有循环机构(2)。1. An industrial enzyme preparation reactor, comprising a support frame (14), characterized in that: the inner side of the support frame (14) is rotatably connected to a shell (1), the outer wall of the shell (1) is provided with a rotating assembly, the top of the shell (1) is slidably connected to a cover (21), the top of the cover (21) is connected to a feeding port (7), the top of the cover (21) is connected to an enzyme inlet (8), the inner side of the shell (1) is provided with a conical groove (9), the bottom of the shell (1) is connected to a discharge port (10), the outer wall of the discharge port (10) is rotatably connected to a collection box (11), and a circulation mechanism (2) is provided on the left side of the shell (1). 2.根据权利要求1所述的一种工业酶制剂反应器,其特征在于:所述循环机构(2)包括水泵(201),所述水泵(201)的右侧设置在外壳(1)的左侧,所述水泵(201)的输入端连通有管道一(202),所述管道一(202)的顶端连通有水箱(203),所述水箱(203)的顶部连通有进料口(205),所述水泵(201)的输出端连通有管道二(204),所述管道二(204)的右端连通在投料口(7)的顶部。2. An industrial enzyme preparation reactor according to claim 1, characterized in that: the circulation mechanism (2) includes a water pump (201), the right side of the water pump (201) is arranged on the left side of the shell (1), the input end of the water pump (201) is connected to a pipe 1 (202), the top of the pipe 1 (202) is connected to a water tank (203), the top of the water tank (203) is connected to a feed port (205), the output end of the water pump (201) is connected to a pipe 2 (204), and the right end of the pipe 2 (204) is connected to the top of the feed port (7). 3.根据权利要求1所述的一种工业酶制剂反应器,其特征在于:所述转动组件包括伺服电机(3),所述伺服电机(3)的输出端固定连接有转杆(4),所述转杆(4)的外壁固定连接有齿轮一(5),所述齿轮一(5)的外壁啮合连接有齿轮二(6),所述齿轮二(6)的内侧固定连接在外壳(1)的外壁。3. An industrial enzyme preparation reactor according to claim 1, characterized in that: the rotating assembly comprises a servo motor (3), the output end of the servo motor (3) is fixedly connected to a rotating rod (4), the outer wall of the rotating rod (4) is fixedly connected to a gear 1 (5), the outer wall of the gear 1 (5) is meshingly connected to a gear 2 (6), and the inner side of the gear 2 (6) is fixedly connected to the outer wall of the housing (1). 4.根据权利要求3所述的一种工业酶制剂反应器,其特征在于:所述伺服电机(3)的外壁固定连接有固定架一(13),所述外壳(1)的外壁开设有观察窗一(19)。4. An industrial enzyme preparation reactor according to claim 3, characterized in that: the outer wall of the servo motor (3) is fixedly connected to a fixing frame (13), and the outer wall of the shell (1) is provided with an observation window (19). 5.根据权利要求2所述的一种工业酶制剂反应器,其特征在于:所述水箱(203)的外壁开设有观察窗二(20),所述水泵(201)的底部固定连接有固定架二(22)。5. An industrial enzyme preparation reactor according to claim 2, characterized in that: an outer wall of the water tank (203) is provided with a second observation window (20), and a second fixing frame (22) is fixedly connected to the bottom of the water pump (201). 6.根据权利要求1所述的一种工业酶制剂反应器,其特征在于:所述外壳(1)的内侧固定连接有保温圈(12),所述投料口(7)的内侧滑动连接有密封塞(17),所述密封塞(17)的外壁固定连接有密封圈(18)。6. An industrial enzyme preparation reactor according to claim 1, characterized in that: a heat preservation ring (12) is fixedly connected to the inner side of the shell (1), a sealing plug (17) is slidably connected to the inner side of the feeding port (7), and a sealing ring (18) is fixedly connected to the outer wall of the sealing plug (17). 7.根据权利要求1所述的一种工业酶制剂反应器,其特征在于:所述进酶口(8)的顶部螺纹连接有密封盖(16),所述支撑架(14)的底部均固定连接有多个支撑垫(15)。7. An industrial enzyme preparation reactor according to claim 1, characterized in that: a sealing cover (16) is threadedly connected to the top of the enzyme inlet (8), and a plurality of support pads (15) are fixedly connected to the bottom of the support frame (14). 8.根据权利要求1所述的一种工业酶制剂反应器,其特征在于:所述外壳(1)的外壁均固定连接有多个开关(23),多个所述开关(23)的顶部均滑动连接在盖子(21)的底部。8. An industrial enzyme preparation reactor according to claim 1, characterized in that: the outer wall of the shell (1) is fixedly connected with a plurality of switches (23), and the tops of the plurality of switches (23) are slidably connected to the bottom of the cover (21).
CN202422076424.8U 2024-08-27 2024-08-27 Industrial enzyme preparation reactor Active CN223016853U (en)

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CN202422076424.8U CN223016853U (en) 2024-08-27 2024-08-27 Industrial enzyme preparation reactor

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Application Number Priority Date Filing Date Title
CN202422076424.8U CN223016853U (en) 2024-08-27 2024-08-27 Industrial enzyme preparation reactor

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Effective date of registration: 20251031

Address after: 210000 Jiangsu Province, Nanjing City, Qixia District, Weidi Road No. 9, Building F6, Room 202

Patentee after: NANJING REDWOOD FINE CHEMICAL Co.,Ltd.

Country or region after: China

Address before: 226000 No. 88, Fazhan Avenue, Baochang Town, Haimen District, Nantong City, Jiangsu Province

Patentee before: Songtian biotechnology Jiangsu Co.,Ltd.

Country or region before: China