Pipeline clamping device
Technical Field
The utility model relates to the technical field of clamping devices, in particular to a pipeline clamping device.
Background
Currently, in various industries, it is often necessary to clamp a processing device to a pipe by a pipe clamping device, so as to implement annular processing of the pipe. Therefore, in order to ensure the processing quality, the clamping device needs to be ensured to clamp the pipeline in a centering manner, so that the processing equipment and the workpiece have high concentricity. However, for the existing pipe clamping device for clamping pipes through clamping blocks, the positions of the clamping blocks are mostly respectively adjusted through independently arranged adjusting screws, so that the clamping of workpieces with different pipe diameters is completed, for example:
Chinese patent publication No. CN117798593A, a welding caliper clamping device suitable for pipelines with wide diameters and application thereof. The welding gun comprises a base, a clamp arm, a clamp block, a movement control mechanism, a connecting rod, a wrench, a welding gun and a driving mechanism. Wherein, the base is C type seat, and base one side symmetry level is provided with the removal control mechanism, is provided with the tong arm on 2 removal control mechanism respectively, and the tong arm bottom is provided with the clamp splice, and 2 tong arm tops are connected with connecting rod one end and spanner corner respectively, and the connecting rod other end is connected with the spanner through the locating pin. Meanwhile, the mobile control mechanism comprises a nut, a control screw, a shell and a fixed block, wherein the nut is fixedly arranged at one end of the control screw, the other end of the control screw is arranged in the fixed block through a bearing, the fixed block is fixed on a base, the shell is sleeved on the control screw in a threaded manner, the shell is a rectangular sliding block, a round boss is arranged on the upper side of the shell, threads are arranged outside the round boss, the round boss penetrates through the clamp arm, and the relative fixation of the clamp arm and the mobile control mechanism is realized through the bolt additionally arranged at the top of the round boss. The invention is used for clamping large-diameter pipelines and small-diameter pipelines, solves the diameter problem of welded pipelines in practical production, and improves the diameter range of the clamped welded pipelines.
Therefore, through current pipeline clamping device, the centering clamping of clamping device on the pipeline is difficult to guarantee to be difficult to guarantee the concentricity between processing equipment and the work piece, and then can't guarantee processingquality.
Disclosure of utility model
The utility model aims to provide a pipeline clamping device, by which concentricity between processing equipment clamped on a pipeline and a workpiece can be ensured, and further processing quality is ensured.
The technical scheme includes that the pipeline clamping device comprises a clamping mechanism, wherein the clamping mechanism comprises a vertically arranged mounting plate, two clamping arms extending downwards to two sides of a pipeline are oppositely arranged on a plate surface of one side of the mounting plate, two clamping arm adjusting screws and a wrench are further arranged on the mounting plate, the pipeline clamping device further comprises a fixing plate connected with the plate surface of the mounting plate in parallel, two supporting square rods with lower ends extending out of the fixing plate and contacting with the outer wall of the pipeline are radially arranged on the fixing plate along the pipeline, indication scales are arranged on the outer wall of the supporting square rods, and an adjusting assembly capable of driving the supporting square rods to axially move is further arranged on the fixing plate.
As a further improvement of the utility model, the plate surface of the fixed plate is provided with a square chute passing through the whole fixed plate along the radial direction of the pipeline, and the supporting square rod is slidably arranged in the square chute.
As a further improvement of the utility model, the adjusting assembly comprises a supporting adjusting screw rod which extends in the same direction as the supporting square rod, the outer wall of the lower part of the supporting adjusting screw rod is in threaded connection with the supporting square rod, the supporting adjusting screw rod is arranged in the square chute, a limiting block which is rotatably arranged on the inner wall of the square chute is fixedly arranged at the upper part of the supporting adjusting screw rod, and the upper end of the supporting adjusting screw rod extends out of the fixed plate and is connected with an adjusting knob.
As a further improvement of the utility model, the adjusting knob comprises a knob inner shaft, one end of the knob inner shaft is provided with a threaded hole for fixedly installing the whole adjusting knob, the outer part of the other end of the knob inner shaft is sleeved with a knob shell capable of axially moving along the knob inner shaft, the outer wall of the knob inner shaft is provided with external teeth, and the inner wall of the knob shell is provided with internal teeth capable of axially clamping in and separating from the external teeth along the knob inner shaft.
As a further improvement of the utility model, one end of the knob shell far away from the knob inner shaft is provided with a rear cover, and a knob spring with two ends respectively in tight contact with the rear cover and the knob inner shaft end face is arranged between the rear cover and the knob inner shaft end face.
As a further improvement of the utility model, the rear cover is provided with a spring positioning boss for sleeving one end of the knob spring, and the end face of the inner shaft of the knob is provided with a spring clamping groove for inserting the other end of the knob spring.
As a further improvement of the utility model, an adjusting knob is connected to the control end of the clamping arm adjusting screw.
As a further improvement of the utility model, two clamping blocks are arranged on opposite sides of the lower ends of the two clamping arms, and the two clamping blocks are arranged oppositely.
As a further improvement of the utility model, the clamping blocks are arc-shaped clamping blocks.
As a further improvement of the utility model, the lower end of the square support rod is connected with support feet which are axially arranged along the pipeline.
Advantageous effects
Compared with the prior art, the pipeline clamping device has the advantages that:
The clamping mechanism of the device can realize the clamping of the multi-pipe diameter range, the clamping is stable and firm, simultaneously, two support square rods which are radially arranged along the pipe and can be axially adjusted in position are utilized, and the centering clamping installation of the device on the pipe with each pipe diameter can be ensured by matching with indication scales on the outer wall of the support square rods. Therefore, through the device, the concentricity between the processing equipment clamped on the pipeline and the workpiece can be ensured, so that the high-precision positioning can be realized, and the processing quality is ensured.
The adjusting knob with a special structure can prevent the current pipeline position from changing due to random rotation of the adjusting knob.
The utility model will become more apparent from the following description taken in conjunction with the accompanying drawings which illustrate embodiments of the utility model.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a perspective view of one of the fixing plate and its attachment according to the present utility model;
FIG. 3 is a second perspective view of the fixing plate and its attachment according to the present utility model;
FIG. 4 is a cross-sectional perspective view of an adjustment knob of the present utility model;
fig. 5 is a use state diagram of the present utility model.
The wrench comprises a 1-adjusting knob, a 101-knob shell, a 102-knob inner shaft, a 103-knob spring, a 104-rear cover, 105-inner teeth, 106-outer teeth, 107-spring clamping grooves, 108-spring positioning bosses, 2-fixing plates, 201-square sliding grooves, 202-supporting square rods, 203-supporting legs, 204-indicating scales, 205-supporting adjusting screws, 206-limiting blocks, 3-mounting plates, 301-clamping blocks, 302-clamping arms and 303-wrenches.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, or may be, of course, mechanically connected, or electrically connected, or may be, in addition, directly connected, or indirectly connected through an intermediate medium, or may be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
Embodiments of the present utility model will now be described with reference to the accompanying drawings.
Examples
The specific embodiment of the utility model is shown in fig. 1-5, and the pipe clamping device comprises a clamping mechanism, wherein the clamping mechanism comprises a vertically arranged mounting plate 3, two clamping arms 302 extending downwards to two sides of a pipe are oppositely arranged on one side plate surface of the mounting plate 3, and two clamping arm adjusting screws and a wrench 303 are also arranged on the mounting plate 3. The opposite sides of the lower ends of the two clamping arms 302 are respectively provided with a clamping block 301, and the two clamping blocks 301 are oppositely arranged. In this embodiment, the clamping block 301 is an arc-shaped clamping block. Regarding how to realize the adjustment of the gap between the two clamp arms 302 by the clamp arm adjusting screw rod and how to realize the clamping driving of the two clamp arms 302 by the wrench 303, this belongs to a conventional technical means in the art, and the connection relation of the components thereof can be set by referring to "a welding caliper clamping device suitable for a wide-range diameter pipeline and its application" in chinese patent with publication No. CN117798593 a. Therefore, a detailed description thereof is omitted in this embodiment.
In order to realize the centering and clamping of the device on the pipeline, the device also comprises a fixed plate 2 connected with the plate surface of the mounting plate 3 in parallel, and two supporting square rods 202 with lower ends extending out of the fixed plate 2 and contacting with the outer wall of the pipeline are radially arranged on the fixed plate 2 along the pipeline. Meanwhile, an indication scale 204 is arranged on the outer wall of the supporting square rod 202. The fixed plate 2 is also provided with an adjusting component which can drive the supporting square rod 202 to axially move. Through adjusting part, can radially adjust the axial projecting amount of two support square poles 202 along the pipeline to the instruction scale 204 on the cooperation support square pole 202 outer wall can guarantee that the device can both the centering centre gripping installation on each pipe diameter pipeline. And, the two support square rods 202 are arranged, so that two positioning points can determine a straight line, and the eccentricity of the pipeline can be eliminated to the greatest extent, so that the centering clamping installation of the pipeline is ensured, and the concentricity between the processing equipment and the workpiece is ensured. In this embodiment, the lower end of the square support rod 202 is connected with support legs 203 arranged along the axial direction of the pipe. The support legs 203 are thus provided to further prevent axial deflection of the pipe.
The clamping mechanism of the device can realize the clamping of the multi-pipe diameter range, the clamping is stable and firm, simultaneously, two support square rods 202 which are radially arranged along the pipe and can axially adjust the position are utilized, and the centering clamping installation of the device on the pipe with each pipe diameter can be ensured by matching with indication scales 204 on the outer wall of the support square rods 202. Therefore, through the device, the centering clamping of the clamping device on the pipeline can be ensured, so that the concentricity between the processing equipment clamped on the pipeline and the workpiece can be ensured, the positioning with high precision can be realized, and the processing quality is ensured.
In this device, in order to guide the moving path of the support square bar 202, a square chute 201 passing through the entire fixing plate 2 in the radial direction of the pipe is provided on the plate surface of the fixing plate 2, and the support square bar 202 is slidably mounted in the square chute 201. Meanwhile, in order to adjust the protruding amount of the supporting square bar 202, the adjusting assembly of the device comprises a supporting adjusting screw 205 which extends in the same direction as the supporting square bar 202 and is in threaded connection with the supporting square bar 202 at the lower outer wall. The supporting adjusting screw 205 is arranged in the square chute 201, and a limiting block 206 rotatably arranged on the inner wall of the square chute 201 is fixedly arranged on the upper portion of the supporting adjusting screw 205. The upper end of the supporting adjusting screw 205 extends out of the fixed plate 2 and is connected with an adjusting knob 1. When the pipe diameter is required to be positioned by a certain pipe diameter, the supporting adjusting screw rod 205 is driven to rotate by rotating the adjusting knob 1, and when the supporting adjusting screw rod 205 rotates, the supporting adjusting screw rod drives the supporting square rod 202 to radially move to the scale of the specified pipe diameter along the pipeline, so that the pipe diameter positioning adjustment is realized.
Meanwhile, regarding the specific structure of the adjusting knob 1, the adjusting knob 1 includes a knob inner shaft 102, one end of the knob inner shaft 102 is provided with a threaded hole for fixedly mounting the entire adjusting knob 1, and the other end is externally sleeved with a knob housing 101 capable of axially moving along the knob inner shaft 102. External teeth 106 are arranged on the outer wall of the knob inner shaft 102, and internal teeth 105 which can be axially clamped into and separated from the external teeth 106 along the knob inner shaft 102 are arranged on the inner wall of the knob outer shell 101. In this embodiment, a rear cover 104 is disposed at one end of the knob housing 101 away from the knob inner shaft 102, and a knob spring 103 is disposed between the rear cover 104 and the end surface of the knob inner shaft 102, and both ends of the knob spring are respectively in tight contact with the rear cover 104 and the knob inner shaft 102. In order to realize the installation of the knob spring 103, a spring positioning boss 108 for sleeving one end of the knob spring 103 is arranged on the rear cover 104, and a spring clamping groove 107 for inserting the other end of the knob spring 103 is arranged on the end face of the knob inner shaft 102.
When the rear cover 104 is pressed by no external force, the internal teeth 105 of the knob housing 101 and the external teeth 106 of the knob inner shaft 102 are disengaged and not meshed due to the spring force of the knob spring 103, and at the moment, the knob housing 101 is rotated so as not to drive the knob inner shaft 102 to rotate, thereby realizing the protection function. When the rear cover 104 is pressed, the knob housing 101 causes the knob spring 103 to compress, so that the internal teeth 105 of the knob housing 101 are meshed with the external teeth 106 of the knob inner shaft 102, and at this time, the knob housing 101 can rotate to drive the knob inner shaft 102 to rotate, thereby realizing a rotation adjusting function. Therefore, the special structure of the adjusting knob 1 can prevent the current pipe position from changing due to the random rotation of the adjusting knob 1.
In addition, in order to avoid random rotation of the clamping arm adjusting screw, an adjusting knob 1 is connected to the control end of the clamping arm adjusting screw. When a certain pipe diameter needs to be clamped, the clamping arm adjusting screw rod of the clamping mechanism can be driven to rotate by pressing the rotary adjusting knob 1, so that the clamping arm 302 is adjusted to a proper position, and a proper clamping force is generated to clamp a pipeline after the spanner 303 is just stirred.
When the device clamps the pipeline, the adjustment and the setting are needed at first, and the specific setting method is as follows:
S1, according to the diameter of a pipeline, pressing the rotary adjusting knob 1 to enable the indication scales 204 of the two support square rods 202 to correspond to the diameter of the pipeline, then placing the device on the pipeline by taking the two support square rods 202 as supports, at the moment, enabling the wrench 303 to be in a tensioning and locking state, and then pressing the adjusting knob 1 on two sides of the rotary clamping mechanism to enable the clamping arms 302 to clamp the pipeline;
S2, the clamping force after the step S1 is very small, so that the wrench 303 is required to be in an open state again, the device is removed, the adjusting knobs 1 on two sides of the clamping mechanism are adjusted again, the clamping arms 302 are finely adjusted in the direction slightly smaller than the pipe diameter, the specific fine adjustment size is determined according to the actual clamping force, the clamping force is larger when the clamping setting pipe diameter is smaller than that of the clamped pipe, and meanwhile, the wrench 303 is required to be pushed by applying larger force during clamping, so that the wrench is adjusted to a proper amount according to actual conditions in actual use.
S3, after setting, the device is only required to be placed on a pipeline each time when the device is used, and then the spanner 303 is shifted to a locking position, so that the device is accurately clamped and positioned on the pipeline.
The utility model has been described in connection with the preferred embodiments, but the utility model is not limited to the embodiments disclosed above, but it is intended to cover various modifications, equivalent combinations according to the essence of the utility model.