CN222987203U - A flexible and adjustable mold for manufacturing prefabricated pipe gallery - Google Patents

Abstract

The utility model relates to a flexible adjustable die for manufacturing a prefabricated pipe gallery, which comprises an outer die plate, wherein guide rails are arranged on the side wall of the outer die plate, a translation seat is connected between the two guide rails, the translation seat is connected with the guide rails through a translation mechanism, a die holder is arranged on one side of the translation seat, the die holder is provided with an adjustable die plate, an adjusting mechanism is arranged in the die holder, the adjusting mechanism is connected with the adjustable die plate, the die holder is further provided with a side die plate, and a slotting mechanism is arranged on the side die plate. The outer contour of the prefabricated pipe gallery is formed through the outer template, the translation seat is arranged in the outer template and provided with the die holder, the clearance between the die holder and the outer template can form the side wall of the pipe gallery along with the movement of the translation seat in the outer template under the drive of the translation mechanism, the side wall of the pipe gallery can be formed along with the pouring of mortar in the clearance by the pouring head, and after the mortar at the current stage is solidified, the die holder moves continuously to pour the side wall of the pipe gallery at the next stage.

Description

Flexible adjustable die for manufacturing prefabricated pipe gallery

Technical Field

The utility model relates to an adjustable die, in particular to a flexible adjustable die for manufacturing a prefabricated pipe gallery, and belongs to the technical field of pipe gallery manufacturing equipment.

Background

The piping lane is used for municipal administration such as pencil, cable, pipeline and production facility's arrangement, and the design of piping lane is favorable to integrating parts such as cable, pipeline in the underground, is favorable to global design, and convenient to overhaul, maintenance also can improve the environment clean and tidy nature. The existing pipe gallery is divided into prefabricated pipe gallery and field manufacturing type, both the prefabricated pipe gallery and the field manufacturing type are finished through pouring of a die, the die in the prior art is fixed in size and form in the pouring process, the upper and lower height sizes of the pipe gallery cannot be changed according to requirements, meanwhile, pipelines, cables and the like are required to be arranged in the pipe gallery, the pipelines, the cables and the like are usually arranged on the side wall of the pipe gallery, but in the manufacturing process of the existing pipe gallery, cable grooves cannot be prefabricated on the side wall, and the cables can be placed only through the mode that a bridge and the like are arranged on the pipe gallery in the later stage. Therefore, further improvements are needed.

Disclosure of utility model

The utility model aims to solve the defects and provide the flexible adjustable die for manufacturing the prefabricated pipe gallery, which is flexible and changeable in use, strong in adaptability, quick in manufacturing process and simple and reasonable in structure.

The technical solution adopted by the utility model for realizing the purpose is as follows:

A flexible adjustable die for manufacturing a prefabricated pipe gallery comprises an outer die plate, guide rails are arranged on the side walls of the outer die plate, a translation seat is connected between the two guide rails, the translation seat is connected with the guide rails through a translation mechanism, a die holder is arranged on one side of the translation seat, the die holder is provided with an adjustable die plate, an adjusting mechanism is arranged in the die holder, the adjusting mechanism is connected with the adjustable die plate, the die holder is further provided with a side die plate, and a slotting mechanism is arranged on the side die plate.

The side template is further provided with a pouring head, the pouring head is connected with a grouting hose, the grouting hose penetrates through the translation seat and is connected with the pump body, and the translation mechanism comprises driving motors arranged at two sides in the translation seat.

The translation mechanism further comprises a driving gear and a driven gear, the driving gear is arranged on an output shaft of the driving motor, the driven gears are arranged on two sides of the translation seat, the axes of the driving gear and the driven gear are perpendicular to each other, rollers are coaxially arranged on the outer sides of the driven gears, the driving gear and the driven gear are meshed with each other, and the rollers are connected to the guide rail in a rolling mode.

The adjustable template is characterized in that the adjustable template and the side template are distributed in a rectangular shape, slots are respectively formed in the upper side and the lower side of the side template, sliding plug boards are arranged on the lower side or the upper side of the adjustable template opposite to the slots, the adjustable template and the side template are connected in a sliding mode, and the adjusting mechanism comprises a bidirectional air cylinder.

Further, two pistons of the bidirectional cylinder are respectively connected with the adjustable templates at the upper side and the lower side.

Further, a square hole is formed in the side template, the slotting mechanism comprises a sliding block, the sliding block is connected in the square hole in a sliding mode, and an air cylinder support is arranged on the inner side of the side template.

Further, a translation cylinder is arranged on the cylinder bracket and is connected with the sliding block.

The utility model has the advantages that the outer contour of the prefabricated pipe gallery is formed through the outer template, meanwhile, the translation seat is arranged in the outer template and is provided with the die holder, the clearance between the die holder and the outer template can form the side wall of the pipe gallery along with the movement of the translation seat in the outer template under the drive of the translation mechanism, the side wall of the pipe gallery can be formed along with the pouring of mortar in the clearance along with the pouring head, and after the mortar at the current stage is solidified, the die holder moves continuously to pour the side wall of the pipe gallery at the next stage. In the process, the height of the pipe gallery can be adjusted due to the adjustable vertical spacing of the adjustable templates, meanwhile, the grooving mechanism can be moved outwards on the side templates, grooves can be formed in the side walls of the pipe gallery, and cable grooves can be formed in the side walls of the pipe gallery in the prefabrication process, so that subsequent cable arrangement is facilitated.

Drawings

Fig. 1 is a schematic top view of the present utility model.

Fig. 2 is a schematic diagram of the structure of the present utility model in a side view.

Fig. 3 is a schematic structural view of the translation mechanism.

In the figure, the device is characterized in that the device comprises an outer template 1, a guide rail 2, a translation seat 3, an adjustable template 4, a sliding plugboard 4-1, a side template 5, a slot 5-1, a pouring head 6, a driving motor 7, a driving gear 8, a driven gear 9, a roller 10, a bidirectional cylinder 11, a sliding block 12, a cylinder bracket 13 and a translation cylinder 14.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Terms used herein, including technical and scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art, provided that the terms are not defined differently. It is to be understood that terms defined in commonly used dictionaries have meanings that are consistent with the meaning of the terms in the prior art.

See fig. 1-3

A flexible adjustable die for manufacturing a prefabricated pipe gallery comprises an outer die plate 1, guide rails 2 are arranged on the side wall of the outer die plate 1, a translation seat 3 is connected between the two guide rails 2, the translation seat 3 is connected with the guide rails 2 through a translation mechanism, a die holder is arranged on one side of the translation seat 3, the die holder is provided with an adjustable die plate 4, an adjusting mechanism is arranged in the die holder, the adjusting mechanism is connected with the adjustable die plate 4, a side die plate 5 is further arranged on the die holder, and a slotting mechanism is arranged on the side die plate 5.

Further, a pouring head 6 is arranged on the side template 5, the pouring head 6 is connected with a grouting hose, the grouting hose penetrates through the translation seat 3 and is connected with the pump body, and the translation mechanism comprises driving motors 7 arranged at two sides in the translation seat 3.

Further, the translation mechanism further comprises a driving gear 8 and a driven gear 9, wherein the driving gear 8 is arranged on an output shaft of the driving motor 7, the driven gears 9 are arranged on two sides of the translation seat 3, the axes of the driving gear 8 and the driven gear 9 are perpendicular to each other, a roller 10 is coaxially arranged on the outer side of the driven gear 9, the driving gear 8 and the driven gear 9 are meshed with each other, and the roller 10 is connected to the guide rail 2 in a rolling mode.

Specifically, in the present embodiment, under the action of the driving motor 7, the driving gear 8 will be driven to rotate, and since the driving gear 8 and the driven gear 9 are meshed with each other, the driven gear 9 will be driven to rotate, and the driven gear 9 drives the roller 10 to rotate. The roller 10 is connected to the guide rail 2 in a rolling way, so that the translation seat 3 and the die holder can be driven to move along the direction of the guide rail 2.

Further, the adjustable templates 4 and the side templates 5 are rectangular, slots 5-1 are respectively formed in the upper side and the lower side of the side templates 5, sliding plug boards 4-1 are arranged on the lower side or the upper side of the adjustable templates 4 opposite to the slots 5-1, the adjustable templates 4 and the side templates 5 are connected in a sliding mode, and the adjusting mechanism comprises a bidirectional air cylinder 11.

Specifically, because the adjustable template 4 and the side template 5 are provided with a gap with the outer template 1, when the pouring head 6 is filled in the gap with the outward grouting, the side wall of a pipe gallery is formed, meanwhile, the translation seat 3 also can prevent the mortar from spreading outwards, and after the current area is solidified, the mortar can continue to move to pour the next section.

Further, two pistons of the bidirectional cylinder 11 are respectively connected with the adjustable templates 4 at the upper side and the lower side.

By operation of the bi-directional cylinder 11, the adjustable die plates 4 can be moved toward or away from each other to expand or contract the height dimension of the pipe lane.

Further, a square hole is formed in the side template 5, the slotting mechanism comprises a sliding block 12, the sliding block 12 is connected in the square hole in a sliding mode, and an air cylinder bracket 13 is arranged on the inner side of the side template 5.

Further, a translation cylinder 14 is arranged on the cylinder bracket 13, and the translation cylinder 14 is connected with the slide block 12.

Specifically, in this embodiment, the translation cylinder 14 ejects the slider 12 outwardly so that the slider 12 forms a convex configuration with the sideform 5, thereby forming a grooved structure in the side wall of the tube lane.

Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered by the scope of the claims of the present utility model.

Claims (7)

1. A flexible adjustable die for manufacturing a prefabricated pipe gallery is characterized by comprising an outer die plate, guide rails are arranged on the side walls of the outer die plate, a translation seat is connected between the two guide rails, the translation seat is connected with the guide rails through a translation mechanism, a die holder is arranged on one side of the translation seat, the die holder is provided with an adjustable die plate, an adjusting mechanism is arranged in the die holder, the adjusting mechanism is connected with the adjustable die plate, the die holder is further provided with a side die plate, and a slotting mechanism is arranged on the side die plate.

2. The flexible adjustable die for manufacturing the prefabricated pipe gallery, which is disclosed in claim 1, is characterized in that a pouring head is arranged on the side die plate, the pouring head is connected with a grouting hose, the grouting hose penetrates through the translation seat and is connected with the pump body, and the translation mechanism comprises driving motors arranged at two sides in the translation seat.

3. The flexible adjustable die for manufacturing the prefabricated pipe gallery is characterized by further comprising a driving gear and a driven gear, wherein the driving gear is arranged on an output shaft of a driving motor, the driven gears are arranged on two sides of a translation seat, the axes of the driving gear and the driven gears are perpendicular to each other, rollers are coaxially arranged on the outer sides of the driven gears, the driving gear and the driven gears are meshed with each other, and the rollers are connected to the guide rail in a rolling mode.

4. The flexible adjustable die for manufacturing the prefabricated pipe gallery, which is disclosed in claim 3, is characterized in that the adjustable die plates and the side die plates are distributed in a rectangular shape, slots are respectively formed in the upper side and the lower side of the side die plates, sliding plug boards are arranged on the lower side or the upper side of the adjustable die plates opposite to the slots, the adjustable die plates and the side die plates are connected in a sliding mode, and the adjusting mechanism comprises a bidirectional cylinder.

5. A flexible adjustable die for manufacturing a prefabricated pipe gallery as claimed in claim 4, wherein two pistons of the bidirectional cylinder are connected with adjustable templates on the upper side and the lower side respectively.

6. The flexible adjustable die for manufacturing the prefabricated pipe gallery, which is disclosed in claim 5, is characterized in that square holes are formed in the side templates, the slotting mechanism comprises sliding blocks, the sliding blocks are connected in the square holes in a sliding mode, and air cylinder supports are arranged on the inner sides of the side templates.

7. The flexible adjustable die for manufacturing the prefabricated pipe gallery according to claim 6, wherein the cylinder support is provided with a translation cylinder, and the translation cylinder is connected with the sliding block.