Multi-material high-speed mixing device
Technical Field
The utility model relates to the technical field of flour food processing, in particular to a multi-material high-speed mixing device.
Background
In the production process of the noodle product, water and additives are added into flour and auxiliary materials to complete the mixing in proportion, so that the water content and the additive amount in a certain proportion are achieved, and the subsequent shaping of the noodle product is facilitated. The usual way is trough stirring or continuous stirring.
The tank stirring is a discontinuous mixing mode taking a tank as a unit, and the materials are mixed in batches for multiple times, so that the supply of the materials is completed. In order to meet continuous production, operators need to perform stirring operation for multiple times, the labor intensity is high, and the material proportion of each tank is different, so that the quality of a finished product is affected.
Continuous stirring is a mode of continuous mixing and continuous discharging, and has higher automation rate, more consistent production, more stable mixed materials, lower labor intensity of workers and more obvious advantages of large-scale production.
The traditional continuous stirring device comprises a feeding machine and a groove-shaped stirrer which are arranged up and down, wherein one end of the feeding machine is provided with a first feeding hole for feeding materials, the other end of the feeding machine is provided with a first discharging hole for outputting the materials, two ends of the groove-shaped stirrer are respectively provided with a second feeding hole and a second discharging hole, the second feeding hole is correspondingly connected with the first discharging hole, the feeding machine continuously conveys the fed materials into the groove-shaped stirrer, water and additives are added into the groove-shaped stirrer to be mixed with the materials together, and the groove-shaped stirrer discharges the materials through the second discharging hole while stirring at a low speed.
The technical problems are as follows:
The trough-shaped stirrer is low in stirring speed (80-120 rpm), so that materials can be uniformly stirred for a long time, the working efficiency is low, and the feeding machine continuously conveys the materials into the trough-shaped stirrer, so that the stirring speed of the trough-shaped stirrer is low, the discharging speed is low, the materials in the trough-shaped stirrer are accumulated more, a large-size stirrer is required to be used, the processing difficulty of equipment is improved, and the stirring speed of the large-size equipment is required to be provided with a larger input to improve the stirring speed of the large-capacity materials so as to increase the yield, and the input cost is higher.
Disclosure of utility model
Aiming at the problems in the prior art, the utility model aims to provide a multi-material high-speed mixing device which can quickly finish mixing and stirring of multiple materials, effectively improve the yield and miniaturize the equipment.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a multi-material high-speed mixing device comprises a feeding machine, a charging barrel, a multifunctional screw and a stirring motor;
One end of the feeding machine is provided with a first feeding hole, and the other end of the feeding machine is provided with a first discharging hole;
The feeding cylinder is horizontally arranged below the feeding machine, one end of the feeding cylinder is provided with a second feeding hole, the second feeding hole is positioned below the first discharging hole and connected with the first discharging hole, and the other end of the feeding cylinder is provided with a second discharging hole;
The multifunctional screw is horizontally arranged in the charging barrel, and the stirring motor is connected with the multifunctional screw and used for driving the multifunctional screw to rotate at a high speed so as to stir the materials in the charging barrel and push the materials from the second feeding hole to the second discharging hole;
The cylinder body of the charging cylinder is provided with a water adding port and an additive port.
Further, the feeding machine comprises a material conveying motor, a material chamber and a material conveying screw, wherein the material conveying screw is horizontally arranged in the material chamber, the material conveying motor is connected to one end of the material conveying screw, the first material inlet and the first material outlet are respectively arranged at two ends of the material chamber, the material chamber is further provided with a through blocking opening, and the through blocking opening is arranged above the first material outlet.
Further, the material conveying motor is connected with a transmission shaft, a transmission block is sleeved on the transmission shaft and positioned in the material chamber, a reverse spiral diversion trench is arranged on the outer wall of the transmission block, a square groove is formed in the middle of the transmission block, and one end part of the material conveying spiral is square and is clamped in the square groove.
Further, the tetragonal groove extends to a conical structure along the axial direction.
Further, the other end of the material conveying spiral is provided with a quick-release plate, the quick-release plate is sleeved on the material conveying spiral, the tail end of the material chamber is provided with a flange, the inner side of the quick-release plate is abutted to the outer side of the flange, and the outer edges of the quick-release plate and the flange are detachably clamped with fasteners.
Further, the other end of the material conveying spiral is sleeved with a guide block, the guide block is positioned in the material chamber, the outer side of the guide block is abutted to the inner side of the quick release plate, and the outer wall of the guide block is provided with a reverse spiral guide groove.
Further, the speed of the multi-function screw is greater than 1500 rpm.
Further, the multifunctional screw comprises a main shaft, a pushing screw and stirring blades, the stirring motor is connected to the main shaft, the main shaft is horizontally arranged in the charging barrel, the pushing screw and the stirring blades are fixedly connected to the main shaft respectively and are sequentially arranged along the pushing direction of the materials, and the stirring blades are perpendicular to the main shaft.
Further, a plurality of stirring blades are provided, and a plurality of stirring She Jiange are arranged on the main shaft.
In general, the utility model has the following advantages:
according to the utility model, the high-speed rotating multifunctional spiral is utilized, so that the materials continuously conveyed to the charging barrel by the feeder can be stirred uniformly in a short time, the working efficiency is improved, and the materials are continuously discharged while being stirred at a high speed in the charging barrel, so that more materials cannot be accumulated in the charging barrel, therefore, the charging barrel and the multifunctional spiral with smaller sizes can be adopted, the equipment volume is miniaturized, the processing difficulty of the equipment is reduced, and the yield of the stirrer can be improved with lower cost.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a schematic view of A-A in fig. 1.
Fig. 3 is a schematic structural view of the transmission assembly.
Fig. 4 is a schematic structural view of the feed screw.
FIG. 5 is a schematic view of the material chamber structure of the feeder.
Fig. 6 is a schematic structural view of the multi-functional screw.
Fig. 7 is a schematic structural view of a cartridge.
In the figure:
11-material chambers, 111-first feed inlets, 112-first discharge outlets, 113-blocking openings, 114-flanges, 12-material conveying motors, 13-material conveying screws, 131-bearings and 132-guide blocks;
21-charging barrel, 211-second feeding port, 212-second discharging port, 213-water adding port, 214-additive port, 22-stirring motor, 23-multifunctional screw, 231-stirring blade, 232-pushing screw and 233-main shaft;
3-quick-release devices, 31-quick-release plates and 32-fasteners;
41-driving block, 411-reverse spiral diversion trench, 42-driving shaft and 43-flat key.
Detailed Description
The present utility model will be described in further detail below.
A multi-material high-speed mixing device comprises a feeding machine and a high-speed stirring device.
As shown in fig. 1 and 5, the feeding machine is used for conveying materials to be mixed to the high-speed stirring device, and comprises a material conveying motor 12, a material chamber 11 and a material conveying screw 13, wherein the material chamber 11 is of a horizontally arranged long cylindrical structure, the material conveying screw 13 is horizontally arranged in the material chamber 11, the material conveying motor 12 is connected to one end of the material conveying screw 13, and two ends of the material chamber 11 are respectively provided with an upward first feeding hole 111 and a downward first discharging hole 112. The material chamber 11 is also provided with an upward blocking opening 113, and the blocking opening 113 is positioned above the first discharge opening 112.
As shown in fig. 1 and 7, the high-speed stirring device includes a cylinder 21, a multi-function screw 23, and a stirring motor 22. The cartridge 21 is horizontally mounted below the chamber 11. One end of the charging barrel 21 is provided with a second feeding hole 211, the second feeding hole 211 is positioned below the first discharging hole 112 and is connected to the first discharging hole 112, and when the joint of the first discharging hole 112 and the second feeding hole 211 is blocked, the blocking opening 113 of the charging chamber 11 can be cleaned and blocked. The other end of the barrel 21 is provided with a second discharge port 212 for discharging the stirred material.
Preferably, the second outlet 212 is located below the first inlet 111. By adopting the structure, the multi-material high-speed mixing device has small occupied area.
The multifunctional screw 23 is horizontally installed in the charging barrel 21, the stirring motor 22 is connected to the multifunctional screw 23 and is used for driving the multifunctional screw 23 to rotate at a high speed so as to stir the materials in the charging barrel 21 and push the materials from the second feeding hole 211 to the second discharging hole 212, and a water adding hole 213 and an additive hole 214 are formed in the barrel body of the charging barrel 21.
As shown in fig. 1-3, the feed motor 12 of the feeder is connected to the feed screw 13 by a drive assembly. Specifically, the material conveying motor 12 is connected with a transmission shaft 42 through a flat key 43, a transmission block 41 is sleeved on the transmission shaft 42, the transmission block 41 is positioned in the material chamber 11, a reverse spiral guide groove 411 is arranged on the outer wall of the transmission block 41, and the reverse spiral guide groove 411 pushes out powder flowing to the material conveying motor 12 side in the material chamber 11, so that the powder is prevented from entering the material conveying motor 12. The middle part of the transmission block 41 is provided with a square groove, one end part of the rotating shaft of the material conveying screw 13 is square and is clamped in the square groove, and the material conveying motor 12 drives the material conveying screw 13 to rotate through the transmission block 41.
Preferably, the square grooves are in a conical structure along the axial direction, so that the end part of the material conveying screw 13 can be conveniently and automatically centered and butted into the transmission block 41.
As shown in fig. 1, the other end of the material chamber 11 is provided with a quick-release device 3 for quickly dismounting the material conveying screw 13, which is more convenient for production cleaning, equipment maintenance and overhaul.
The quick release device 3 includes a quick release plate 31 and a fastener 32. The quick release plate 31 is sleeved at the other end of the material conveying screw 13, a bearing 131 is arranged on the outer side of the quick release plate 31, and the end part of the material conveying screw 13 penetrates through the bearing 131. The end of the material chamber 11 is provided with a flange 114, the inner side of the quick release plate 31 is abutted to the flange 114, the outer edges of the quick release plate 31 and the flange 114 are detachably clamped to a fastener 32, and the fastener 32 fastens the quick release plate 31 and the flange 114. When the quick-release plate is detached, the fastener 32 is firstly detached, and then the quick-release plate 31 and the material conveying screw 13 are pulled out towards the direction of the bearing 131, so that the pulled-out material conveying screw 13 can be cleaned.
As shown in fig. 4, the other end of the feeding screw 13 is further sleeved with a guide block 132, the guide block 132 is located in the material chamber 11, the outer side of the guide block 132 is abutted to the quick release plate 31, and the outer wall of the guide block 132 is provided with a reverse screw guide slot 411. The reverse spiral guide groove 411 pushes out the powder flowing toward the bearing 131 side, preventing the powder from entering the end bearing 131.
As shown in fig. 6, the multifunctional screw 23 includes a main shaft 233, a pushing screw 232 and a stirring blade 231, the stirring motor 22 is connected to the main shaft 233 through a transmission block 41, the main shaft 233 is horizontally disposed in the charging barrel 21, and the pushing screw 232 and the stirring blade 231 are fixedly connected to the main shaft 233 respectively and are sequentially disposed along the pushing direction of the material. A pushing screw 232 is provided below the second feed port 211 for pushing the material fed from the second feed port 211 into the cylinder 21 toward the other end of the cylinder 21. The stirring blade 231 is perpendicular to the main shaft 233, and is used for rapidly and uniformly stirring the materials in the material cylinder 21 and properly slowing down the advancing speed of the materials in the material cylinder 21. The stirring blades 231 are provided in plurality, and the stirring blades 231 are arranged on the main shaft 233 at intervals. The water adding port 213 and the additive port 214 are provided in the body of the cartridge 21 at positions corresponding to the positions of the plurality of stirring vanes 231, for adding water and additives as needed to the material in the cartridge 21, and mixing and stirring the material together in the cartridge 21. The material uniformly stirred by the stirring blade 231 is discharged from the second discharge port 212 of the cylinder 21.
In this embodiment, the rotation speed of the multifunctional screw 23 is greater than 1500 rpm, which is far higher than 80-120 rpm of the traditional stirrer, so that the materials continuously conveyed to the charging barrel 21 by the feeder can be stirred uniformly in a short time, the working efficiency is improved, and the materials are continuously discharged while being stirred at a high speed, so that more materials cannot be accumulated in the charging barrel 21, therefore, the charging barrel 21 and the multifunctional screw 23 with smaller sizes can be adopted, the equipment volume is miniaturized, the processing difficulty of the equipment is reduced, and the yield of the stirrer can be improved with lower cost.
The other end of the charging barrel 21 is also provided with a quick release device 3, the structure of which is similar to that of the quick release device of the charging chamber 11, and the structures of the charging barrel 21 and the transmission block 41 in the charging chamber 11 are similar, and are not described again here.
The above examples are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present utility model should be made in the equivalent manner, and the embodiments are included in the protection scope of the present utility model.