Step-by-step breaker of nodulizer
Technical Field
The utility model relates to the technical field of casting, in particular to a step-by-step nodulizer crusher.
Background
In industry, large-block spheroidizing agents are required to be crushed to a proper particle size for use, so that the expected spheroidizing effect is achieved, and therefore, the crushing of the spheroidizing agents becomes an indispensable processing procedure, and currently, the crushing equipment of the spheroidizing agents mainly comprises a manual crusher, a ring hammer crusher, a toothed roller crusher, a jaw crusher and an impact crusher.
When the technology is used, the technical problems that the grain size of the nodulizer is required to be in millimeter level in industry and the crushing efficiency of the crushing equipment is low and the powder outlet efficiency is high are found in the prior art, so that the grain size of the nodulizer after crushing can not meet the industrial requirement and can be processed to be proper grain size only by re-treatment, thereby greatly increasing the production and processing cost of the nodulizer.
Disclosure of utility model
Based on the above, it is necessary to provide a step-by-step crusher for spheroidizing agent, when the spheroidizing agent needs to be poured into the crusher for processing, at this time, the rotary roller is rotated to drive the circular ring hammer to rotate, so that the circular ring hammer hammers the spheroidizing agent, the spheroidizing agent which is formed into small blocks by the circular ring hammer falls into the interior of the hopper along the filtering hole, and then the large-sized roller and the small-sized roller are started to rotate, so that the spheroidizing agent is crushed step by step in the crusher from top to bottom;
In order to solve the technical problems, the utility model adopts the following technical scheme:
The utility model provides a nodulizer breaker step by step, includes the processing case, the inside top of processing case is fixed with the breaker plate, the filtration pore has been seted up to the inside bottom equipartition of breaker plate, the top of breaker plate just is located the inside rotation of processing case and is connected with the commentaries on classics roller, the four ends in commentaries on classics roller outside all rotate and are connected with the ring hammer, the bottom mounting of breaker plate has the funnel, the inside top of funnel and the equal rotation of bottom are connected with large-scale roller bearing and small-size roller bearing, the bottom mounting of breaker plate has the collection bucket.
As a preferred implementation mode of the nodulizer progressive crusher, a protection box is fixed on one side of the processing box, a transmission mechanism is arranged in the protection box, the transmission mechanism comprises a meshing gear, one side of the large roller penetrates through the processing box to be fixed with the meshing gear, the two meshing gears are in meshed connection with each other, a servo motor is fixed on the other side of the processing box, and the output end of the servo motor is fixed with one of the large rollers.
As a preferred embodiment of the nodulizer progressive crusher, the meshing gear at the same end is rotationally connected with the small roller through a transmission belt.
As a preferred implementation mode of the nodulizer progressive crusher, the inside of the collecting hopper is rotatably connected with the conveying slurry, one end of the inside of the collecting hopper is fixedly provided with a driving motor, and the output end of the driving motor is fixedly connected with the conveying slurry.
As a preferred embodiment of the nodulizer progressive crusher, the other side of one of the large rollers is rotatably connected with the rotating roller through a transmission belt.
As a preferred implementation mode of the step-by-step nodulizer crusher, a screening hole is formed in one end of the inside of the crushing plate, a material guide opening is fixed in the screening hole, and the outer side of the material guide opening is fixed with a processing box.
As a preferred implementation mode of the step-by-step nodulizer crusher, a collecting box is arranged at one end of the processing box and below the material guide opening, and a material discharge opening is arranged at the bottom end of the other end of the processing box.
As a preferred embodiment of the nodulizer progressive crusher provided by the utility model, a feed inlet is fixed at the top end of the processing box.
It can be clearly seen that the technical problems to be solved by the present application can be necessarily solved by the above-mentioned technical solutions of the present application.
Meanwhile, through the technical scheme, the utility model has at least the following beneficial effects:
According to the step-by-step nodulizer crusher, the ring hammers are used for hammering, and the large-sized rolling shafts and the small-sized rolling shafts crush the nodulizer to meet the required granularity requirement, so that the crushing efficiency of equipment is greatly improved, the whole mechanism of the crusher is simple, the automation degree is high, the feeding and discharging are convenient and easy, and the workload of personnel is reduced;
Gradually crushing the nodulizer from large to small to a proper particle size in a step-by-step crushing mode, so that the abrasion of equipment is effectively reduced, and the service life of the equipment is prolonged;
The closed structure is adopted, the noise is small, the dust pollution is reduced, and the treatment cost of enterprises is reduced, so that the crusher has very wide practical value.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of the internal structure of the processing box of the present utility model;
FIG. 3 is a schematic view of the connection structure of the crushing plate and the circular ring hammer;
FIG. 4 is a schematic view of a connection structure of a large roller and a small roller according to the present utility model.
The device comprises a processing box 1, a collecting box 2, a discharge hole 3, a protection box 4, a servo motor 5, a meshing gear 6, a collecting hopper 7, a feed inlet 8, a crushing plate 9, a circular ring hammer 10, a rotary roller 11, a rotary roller 12, a driving motor 13, a filtering hole 14, a funnel 15, slurry conveying 16, a large roller 17, a small roller 18, a screening hole 19 and a material guiding hole.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
In order to make the person skilled in the art better understand the solution of the present utility model, the technical solution of the embodiment of the present utility model will be clearly and completely described below with reference to the accompanying drawings.
It should be noted that, under the condition of no conflict, the embodiments of the present utility model and the features and technical solutions in the embodiments may be combined with each other.
It should be noted that like reference numerals and letters refer to like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
Example 1
Referring to fig. 1-4, a step-by-step nodulizer crusher comprises a processing box 1, wherein a crushing plate 9 is fixed at the top end of the inside of the processing box 1, filtering holes 13 are uniformly distributed at the bottom end of the inside of the crushing plate 9, a rotary roller 11 is rotatably connected above the crushing plate 9 and positioned in the inside of the processing box 1, round-ring hammers 10 are rotatably connected at four ends of the outer side of the rotary roller 11, a funnel 14 is fixed at the bottom end of the crushing plate 9, a large-sized roller 16 and a small-sized roller 17 are rotatably connected at the top end and the bottom end of the inside of the funnel 14, and a collecting hopper 7 is fixed at the bottom end of the crushing plate 9;
when the nodulizer is required to be poured into a crusher for processing, the rotary roller 11 is rotated to drive the circular ring hammer 10 to rotate, so that the circular ring hammer 10 is used for hammering the nodulizer, the nodulizer which is hammered into small blocks by the circular ring hammer 10 falls into the interior of the funnel 14 along the filter hole 13, and the large-sized roller 16 and the small-sized roller 17 are started to rotate, so that the nodulizer is crushed step by step in the crusher from top to bottom;
The circular ring hammer 10 is used for hammer crushing, and the large-sized rolling shafts 16 and the small-sized rolling shafts 17 are used for crushing, so that the required granularity requirement can be met, the crushing efficiency of equipment is greatly improved, the whole mechanism of the crusher is simple, the degree of automation is high, the feeding and discharging are convenient and easy, and the workload of personnel is reduced;
Gradually crushing the nodulizer from large to small to a proper particle size in a step-by-step crushing mode, so that the abrasion of equipment is effectively reduced, and the service life of the equipment is prolonged;
The closed structure is adopted, the noise is small, the dust pollution is reduced, and the treatment cost of enterprises is reduced, so that the crusher has very wide practical value;
A protection box 4 is fixed on one side of the processing box 1, a transmission mechanism is arranged in the protection box 4, the transmission mechanism comprises a meshing gear 6, one side of a large roller 16 penetrates through the processing box 1 to be fixed with the meshing gear 6, the two meshing gears 6 are connected with each other in a meshing manner, a servo motor 5 is fixed on the other side of the processing box 1, and the output end of the servo motor 5 is fixed with one large roller 16;
one of the large rollers 16 is driven to rotate through the output end of the servo motor 5, so that one of the large rollers 16 drives one of the screening holes 18 to synchronously rotate the other large roller 16 and the screening hole 18, and the two large rollers 16 can synchronously rotate conveniently;
the meshing gear 6 at the same end is rotationally connected with the small roller 17 through a transmission belt;
The screening holes 18 are convenient for driving the small rollers 17 to synchronously rotate through a transmission belt;
The inside of the collecting hopper 7 is rotationally connected with a conveying slurry 15, one end of the inside of the collecting hopper 7 is fixed with a driving motor 12, and the output end of the driving motor 12 is fixed with the conveying slurry 15;
the driving motor 12 is started to drive the conveying slurry 15 to rotate, so that crushed nodulizer can be conveniently and orderly discharged;
The other side of one large roller 16 is rotationally connected with the rotary roller 11 through a transmission belt, and when the large roller 16 rotates, the rotary roller 11 and the circular ring hammer 10 are effectively driven to rotate through the transmission belt, so that the nodulizer is convenient to be primarily hammered, and the hammered nodulizer is convenient to fall between the large roller 16 and the small roller 17 to be smashed;
A screening hole 18 is formed in one end of the inside of the crushing plate 9, a material guide opening 19 is fixed in the screening hole 18, and the outer side of the material guide opening 19 is fixed with the processing box 1;
A collecting box 2 is assembled below the material guide opening 19 at one end of the processing box 1, and a material discharge opening 3 is formed at the bottom end of the other end inside the processing box 1;
When the hard nodulizer inconvenient to be smashed by the circular ring hammer 10 is encountered, the hard nodulizer can be driven to be transmitted to the inside of the screening hole 18 and the material guiding hole 19 by the rotation of the rotary roller 11, and can fall into the inside of the collecting box 2, so that the hard nodulizer is smashed manually;
The top of the processing box 1 is fixed with a feed inlet 8, which is convenient for pouring the nodulizer into the processing box 1.
When the nodulizer is required to be poured into the crusher for processing, the servo motor 5 is started to drive the two large rollers 16 to synchronously rotate, the large rollers 16 and the small rollers 17 synchronously rotate through a transmission belt, one of the large rollers 16 and the rotary roller 11 synchronously rotate through the transmission belt, the rotary roller 11 and the circular ring hammer 10 are used for primarily hammering the nodulizer, and the hammered nodulizer falls into the filter hole 13 from the inside between the large rollers 16 and the small rollers 17 for crushing, so that the nodulizer is crushed step by step in the crusher from top to bottom, and the nodulizer is effectively crushed into proper particle size from large to small;
and then the nodulizer with proper grain size is orderly discharged through the conveying pulp 15, and when the ring hammer 10 is inconvenient to break, the nodulizer can fall into the inside of the collecting box 2 along the screening holes 18 and the material guiding holes 19 through the rotation direction of the ring hammer 10, so that the nodulizer is broken in a manual mode and is put into the crusher again.
The preferred embodiments of the utility model disclosed above are intended only to assist in the explanation of the utility model. The preferred embodiments are not intended to be exhaustive or to limit the utility model to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, to thereby enable others skilled in the art to best understand and utilize the utility model. The utility model is limited only by the claims and the full scope and equivalents thereof.