Quick excision fire door core material bread top device
Technical Field
The utility model relates to the technical field of door production, in particular to a device for rapidly cutting off a core material bread top of a fireproof door.
Background
The production of the fireproof door core material comprises the following steps of raw material feeding, raw material stirring, pouring molding, demolding, bread top cutting, cutting the integrated core material into a plurality of single-plate structures and dedusting.
At present, the cutting of the top of the bread of the fire door core material is carried out manually by related staff, no corresponding cutting device and equipment are provided, when the operator cuts, the operator cuts the bread at will, the situation that the cutting of the top of the bread is uneven is easy to occur because the operator cuts the bread at will is irregular, the efficiency of manual cutting is extremely low, and the quality of the product is unstable.
Disclosure of utility model
The utility model aims to overcome the defects of the prior art, provides a device for rapidly cutting off the top of the fireproof door core material bread, and aims to realize cutting off of the top of the fireproof door core material bread by arranging a cutter matched with a conveying device, realize automatic separation of the cut top of the bread and the fireproof door core material by arranging a material removing component, realize automatic cutting off and removing of the top of the bread by replacing manual work with mechanical equipment, and greatly improve the cutting off efficiency and the product quality of the top of the bread.
The aim of the utility model is realized by the following technical scheme:
The device comprises a conveying device and a square frame, wherein the conveying device penetrates through the square frame, and a cutter and a material removing assembly are sequentially arranged on the square frame along the feeding direction of the conveying device;
the cutter is used for cutting the top of the fireproof door core material bread;
The material removing component is used for separating the cut bread top from the fireproof door core material.
Further, the conveying device comprises a conveying belt, and the feeding end of the conveying belt is positioned on the outer side of the square frame.
Further, two sides of the conveyor belt are respectively provided with a vertical positioning stop, and the positioning stop at one side of the feeding end of the conveyor belt is movably arranged.
Further, the cutter comprises a driving wheel, a driven wheel and an annular saw blade arranged on the driving wheel and the driven wheel.
Further, a vertical first sliding rail is arranged on the square frame, the cutter is arranged on the bracket, and the bracket is in sliding connection with the first sliding rail through a first sliding block;
the support is driven by a vertical driving piece.
Further, the material removing assembly comprises a pushing plate and a transverse driving piece for driving the pushing plate to move along the belt width direction of the conveyor belt;
The push plate is arranged corresponding to the cut bread top side wall.
Further, the transverse driving piece comprises a driving chain, a second sliding rail and a connecting plate, wherein the second sliding rail and the connecting plate are arranged along the direction of the width of the conveying belt, the driving chain is arranged in parallel with the second sliding rail, the second sliding rail and the driving chain are respectively connected with the square frame, the connecting plate is in sliding connection with the second sliding rail through a second sliding block, and the connecting plate is also connected with the driving chain through a connecting block.
Further, the bottom of the connecting plate is rotatably connected with a rotating shaft through an ear plate, a plurality of L-shaped rib plates are arranged on the rotating shaft, one end of each rib plate is connected with the push plate, and the other end of each rib plate is provided with a driving shaft;
the connecting plate is provided with a telescopic cylinder, and a piston rod of the telescopic cylinder is connected with the driving shaft.
Further, the side of the square frame is provided with an inclined guide plate, and the guide plate is positioned on the outer side of the conveyor belt.
The beneficial effects of the utility model are as follows:
The automatic cutting and removing device is provided with the cutter matched with the conveying device, so that the cutting of the top of the core material of the fireproof door is realized, the automatic separation of the cut top of the bread and the core material of the fireproof door is realized through the arrangement of the material removing component, the automatic cutting and removing of the top of the bread is realized through mechanical equipment instead of manpower, and the cutting efficiency and the product quality of the top of the bread are greatly improved.
Drawings
FIG. 1 is a perspective view of a quick cut fire door core material bread top apparatus according to an embodiment of the present utility model;
FIG. 2 is a perspective view of a quick cut fire door core bread topping device;
FIG. 3 is an enlarged schematic view of portion A of FIG. 2;
FIG. 4 is a third perspective view of a quick cut fire door core bread topping device;
FIG. 5 is an enlarged schematic view of portion B of FIG. 4;
FIG. 6 is an enlarged schematic view of portion C of FIG. 4;
In the figure, 1, a conveying device, 2, a square frame, 3, a cutter, 4, a material removing assembly, 5, a fireproof door core material, 6, a bread top, 7, a positioning close block, 8, a driving wheel, 9, an annular saw blade, 10, a first sliding rail, 11, a first sliding block, 12, a vertical driving piece, 13, a pushing plate, 14, a transverse driving piece, 15, a driving chain, 16, a second sliding rail, 17, a connecting plate, 18, a second sliding block, 19, a connecting block, 20, an ear plate, 21, a rotating shaft, 22, a rib plate, 23, a driving shaft, 24, a guide plate, 25, a bracket, 26 and a telescopic cylinder.
Detailed Description
The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by a person skilled in the art without any inventive effort, are intended to be within the scope of the present utility model, based on the embodiments of the present utility model.
Referring to fig. 1-6, the present utility model provides a technical solution:
Examples:
As shown in fig. 1-6, a rapid cutting fireproof door core material bread ejection device comprises a conveying device 1 and a square frame 2, wherein the conveying device 1 passes through the square frame 2, and a cutter 3 and a material removal component 4 are sequentially arranged on the square frame 2 along the feeding direction of the conveying device 1;
The cutter 3 is used for cutting the top 6 of the bread of the fireproof door core material 5;
the removal assembly 4 is used to separate the cut bread top 6 from the fire door core 5.
The conveying device 1 comprises a conveying belt, and the feeding end of the conveying belt is positioned outside the square frame 2.
The two sides of the conveyor belt are respectively provided with a vertical positioning leaning block 7, and the positioning leaning block (which can be movably arranged along the width direction of the conveyor belt) at one side of the feeding end of the conveyor belt. One side of the feeding end of the conveyor belt is provided with (2-4) hydraulic cylinders or air cylinders, and piston rods of the hydraulic cylinders or air cylinders are connected with the positioning stop 7. When the piston rod acts, the positioning leaning block 7 close to the other side is driven to reduce the distance between the positioning leaning blocks 7 at the two sides, so that the whole fireproof door core material 5 is clamped.
As shown in fig. 1-3, the tool 3 includes a drive wheel 8, a driven wheel, and an annular saw blade 9 disposed on the drive wheel 8, the driven wheel.
The square frame 2 is provided with a vertical first sliding rail 10, the cutter 3 is arranged on a bracket 25, and the bracket 25 is in sliding connection with the first sliding rail 10 through a first sliding block 11;
the support 25 is driven by the vertical drive 12. The driving member is an electric telescopic rod or a cylinder or a hydraulic cylinder, the cylinder is exemplified, a piston rod of the cylinder is connected with the bracket 25, and a cylinder body of the cylinder is arranged on the square frame 2.
The cutter 3 is connected with the square frame 2 through the bracket 25, the first sliding rail 10 and the first sliding block 11, and the driving piece drives the bracket 25 to move along the vertical direction, so that the height of the cutter 3 is adjusted to adapt to the cutting of the bread top 6 of the fireproof door core material 5 with different heights.
The material removing assembly 4 comprises a pushing plate 13 and a transverse driving piece 14 for driving the pushing plate 13 to move along the belt width direction of the conveyor belt;
The pushing plate 13 is arranged corresponding to the side wall of the cut bread top 6.
As shown in fig. 4-6, the transverse driving member 14 includes a driving chain 15, a second sliding rail 16 disposed along the belt width direction of the conveyor, and a connecting plate 17, where the driving chain 15 is disposed parallel to the second sliding rail 16, the second sliding rail 16 and the driving chain 15 are respectively connected with the square frame 2, the connecting plate 17 is slidably connected with the second sliding rail 16 through a second slider 18, and the connecting plate 17 is further connected with the driving chain 15 through a connecting block 19.
The bottom of the connecting plate 17 is rotatably connected with a rotating shaft 21 through an ear plate 20, a plurality of L-shaped rib plates 22 are arranged on the rotating shaft 21, one end of each rib plate 22 is connected with the push plate 13, and the other end of each rib plate 22 is provided with a driving shaft 23;
The connecting plate 17 is provided with a telescopic cylinder 26, and a piston rod of the telescopic cylinder 26 is connected with the driving shaft 23 (wherein the telescopic cylinder 26 is a hydraulic rod or a cylinder). The push plate 13 is connected with the connecting plate 17 through the rib plate 22, the rotating shaft 21, the telescopic cylinder 26 and the driving shaft 23, and when the telescopic cylinder 26 acts, the angle adjustment of the push plate 13 can be realized through the rib plate 22, the rotating shaft 21 and the driving shaft 23, so that the separation of the bread tops 6 with different heights can be further adapted.
The sides of the square frame are provided with inclined guide plates 24, which guide plates 24 are located outside the conveyor belt (wherein the lowest point of the bread top 6 is higher than the highest point of the guide plates 24).
Wherein the lowest side of the annular saw blade 9 corresponds to the lowest side of the bread top 6 so as to ensure that the bread top 6 can be completely cut off. 2. The drive motor is driven by a motor.
The working principle is that the fireproof door core material 5 of the bread top 6 to be cut enters the square frame 2 from the feeding end of the conveyor belt, and the annular saw blade 9 is started before the fireproof door core material 5 of the bread top 6 to be cut enters. When the fireproof door core material 5 of the bread top 6 to be cut is placed at the feeding end of the conveyor belt, one side of the feeding end of the conveyor belt is provided with (2-4) hydraulic cylinders or air cylinders, and piston rods of the hydraulic cylinders or air cylinders are connected with the positioning stop 7. When the piston rod acts, the positioning leaning block 7 close to the other side is driven to reduce the distance between the positioning leaning blocks 7 at the two sides, so that the whole fireproof door core material 5 is clamped.
While the annular saw blade 9 cuts off the bread top 6 of the fire door core material 5 of the bread top 6 to be cut along with the process that the fire door core material 5 of the bread top 6 to be cut enters the square frame 2 under the action of the conveyor belt.
The cut bread top 6 is left on the fireproof door core material 5, and the bread top 6 and the fireproof door core material 5 move to the material removing component 4 along with the continuous operation of the conveyor belt, and then the material removing component 4 separates the bread top 6 from the fireproof door core material 5. The separation process is that the driving chain 15 runs, the connecting plate 17 is driven by the connecting block 19, and the pushing plate 13 connected with the connecting plate 17 runs along the width direction of the conveyor belt. When the push plate 13 moves, the push plate is firstly contacted with the side wall of the cut bread top 6, and the bread top 6 is pushed to be separated from the fireproof door core material 5 along with the continuous operation of the driving wheel 8. The separated bread top 6 falls down and is guided by the guide plate 24 to move to the waste collection bin. When the bread top 6 is separated from the fire door core material 5, the driving chain 15 runs reversely to reset, so that preparation is made for the next separation of the bread top 6 and the fire door core material 5.
The automatic cutting and removing device is provided with the cutter matched with the conveying device, so that the cutting of the top of the core material of the fireproof door is realized, the automatic separation of the cut top of the bread and the core material of the fireproof door is realized through the arrangement of the material removing component, the automatic cutting and removing of the top of the bread is realized through mechanical equipment instead of manpower, and the cutting efficiency and the product quality of the top of the bread are greatly improved.
The foregoing is merely a preferred embodiment of the utility model, and it is to be understood that the utility model is not limited to the form disclosed herein but is not to be construed as excluding other embodiments, but is capable of numerous other combinations, modifications and environments and is capable of modifications within the scope of the inventive concept, either as taught or as a matter of routine skill or knowledge in the relevant art. And that modifications and variations which do not depart from the spirit and scope of the utility model are intended to be within the scope of the appended claims.