Standard mould processing wire cutting anchor clamps
Technical Field
The utility model belongs to the technical field of wire cutting clamps, and particularly relates to a standard die machining wire cutting clamp.
Background
The standard die machining linear cutting clamp, also called a clamp or a tool, is a device for fixing a machining object in the linear cutting machining process, and mainly aims to ensure that the machined object keeps a correct machining position and a correct placing position in the machining process, so that accurate machining is facilitated, and the production efficiency is improved. By using the clamp, the workpiece can be rapidly positioned and clamped, and the time for auxiliary work such as scribing and alignment is saved.
The existing standard die machining linear cutting clamp is usually clamped by adopting a pressing plate, when a workpiece needing oblique machining is encountered, the machining of front and rear oblique jacking holes cannot be met, the workpiece still needs to be disassembled for clamping again, the working efficiency is affected, the workpiece is clamped again, the alignment and tool setting are required to be corrected again, and the risk of human error is increased in the process of calibration, so that the quality of the die is affected.
Disclosure of utility model
The utility model aims to provide a standard die machining line cutting clamp which can be used for adjusting angles of a clamped workpiece transversely and longitudinally.
The standard die machining linear cutting clamp comprises a base, wherein two mounting seats which are in front-back interval and symmetrically distributed are vertically fixed on the base, a rotating seat capable of rotating left and right is arranged between the two mounting seats, an adjusting seat is vertically fixed at the top of the rotating seat, a supporting seat is rotatably connected to the left side of the adjusting seat, the supporting seat is rotatably connected with the adjusting seat in front-back direction, two clamping plates are connected to the left side surface of the supporting seat in an up-down interval manner, and a first clamping plate and a second clamping plate are sequentially arranged from top to bottom;
The right end of the first clamping plate is connected with the supporting seat in an up-down sliding fit manner, the right end of the second clamping plate is fixed on the supporting seat, and the area between the first clamping plate and the second clamping plate is a clamping area of a workpiece;
The adjusting seat is provided with a first scale mark for displaying the front-back rotation angle of the supporting seat, and the mounting seat is provided with a second scale mark for displaying the left-right rotation angle of the rotating seat.
The rotary seat is rotated left and right to drive the adjusting seat to swing left and right to realize the angle adjustment of the clamped workpiece in the left and right direction, the supporting seat is rotated back and forth to drive the workpiece to rotate back and forth to realize the angle adjustment of the workpiece in the front and back direction, the angles of the first graduation line and the second graduation line can be quantized and rotated, the angles of the workpiece in the left and right direction and the front and back direction can be adjusted according to the requirements, the workpiece can be cut more accurately, the workpiece can be subjected to the transverse and longitudinal angle adjustment through the rotation of the supporting seat and the rotary seat, the workpiece can be subjected to machining in different directions, the machining capacity and the application range of the clamp are enlarged, the clamping times of the workpiece are reduced, errors possibly caused by manual repeated positioning of the workpiece during repeated clamping are avoided, and the whole production efficiency is improved.
Further, a screw rod is vertically fixed on the upper surface of the second clamping plate, the lower end of the screw rod is fixed with the second clamping plate, and the upper end of the screw rod independently penetrates through the first clamping plate and then is connected with a locking nut.
After the workpiece is placed in the clamping area, the first clamping plate slides downwards to clamp the workpiece, and the workpiece is locked through the locking nut, so that the workpiece is very convenient to clamp.
Further, a groove is formed in the right end of the first clamping plate, and a protruding block which is in up-down sliding fit with the groove is vertically fixed on the supporting seat.
The design scheme adopts the grooves and the convex blocks with trapezoid structures, and the grooves and the convex blocks with T-shaped structures or other structures which are in up-down sliding fit can be adopted in actual use.
Further, the rotating seat is rotatably connected between the two mounting seats through a first bolt.
Specifically, through holes which are communicated with each other in the front and the back are formed in the two mounting seats, the screw rod of the first bolt independently penetrates through the through holes and then is sleeved with the nut, the rotating seat is sleeved on the screw rod between the two mounting seats, the rotating seat is fixed with the screw rod of the first bolt, and the first bolt rotates left and right in the through holes in the mounting seats to drive the rotating seat to rotate left and right.
Further, the supporting seat is rotationally connected with the adjusting seat through the second bolt, specifically, a screw rod of the second bolt independently penetrates through the adjusting seat and then stretches into the supporting seat, and the part stretching into the supporting seat is fixed with the supporting seat.
The second bolt independently passes through the adjusting seat and can rotate back and forth relative to the adjusting seat, and when the supporting seat fixed with the screw rod of the second bolt can rotate back and forth along with the second bolt, the supporting seat rotates back and forth.
Further, a third bolt which is locked after the second bolt rotates is arranged on the adjusting seat.
Specifically inwards set up the screw hole that is screw-threaded fit with the screw rod of third bolt at the leading flank of adjusting the seat, after this screw hole of screw rod screw in of third bolt, stretch into in the adjusting seat, inwards support the screw rod of second bolt, and then spacing to the second bolt, prevent that the second bolt from rotating, make things convenient for the back location of supporting seat rotation, during the in-service use, the quantity of third bolt can increase as required.
Further, a fourth bolt which is locked after the first bolt rotates is arranged on the mounting seat.
Specifically inwards offer the screw hole with the screw rod screw-thread fit of fourth bolt in the right flank of mount pad, after this screw hole of screw rod screw in of fourth bolt, stretch into in the mount pad, inwards support the screw rod of first bolt, and then spacing to first bolt, prevent that first bolt from rotating, make things convenient for the swivel mount to rotate the back location, and during actual use, the quantity of fourth bolt can increase as required.
Further, a mounting groove is formed in the left side wall of the supporting seat, and a screw rod of the second bolt extends into the mounting groove.
The mounting groove is convenient for the second bolt to penetrate through the supporting seat and extend into the mounting groove, the supporting seat is fixed with the screw rod of the second bolt in the mounting groove, the mounting groove is specifically machined into a groove with a hexagonal section, a hexagonal nut in threaded fit with the second bolt is mounted in the mounting groove, the second bolt penetrates through the supporting seat and extends into the mounting groove to be fixed with the hexagonal nut in threaded fit, and the supporting seat rotates along with the second bolt, so that the mounting is convenient.
Furthermore, through grooves which are outward in opening and are communicated up and down are formed in the bases on the front side and the rear side of the mounting seat.
The through groove is convenient to fix the base on the linear cutting machine through fasteners such as bolts.
Compared with the prior art, the utility model has the following beneficial effects:
The rotary seat is rotated left and right to drive the adjusting seat to swing left and right to realize the angle adjustment of the clamped workpiece in the left and right direction, the supporting seat is rotated back and forth to drive the workpiece to rotate back and forth to realize the angle adjustment of the workpiece in the front and back direction, the angles of the first graduation line and the second graduation line can be quantized and rotated, the angles of the workpiece in the left and right direction and the front and back direction can be adjusted according to the requirements, the workpiece can be cut more accurately, the workpiece can be subjected to the transverse and longitudinal angle adjustment through the rotation of the supporting seat and the rotary seat, the workpiece can be subjected to machining in different directions, the machining capacity and the application range of the clamp are enlarged, the clamping times of the workpiece are reduced, errors possibly caused by manual repeated positioning of the workpiece during repeated clamping are avoided, and the whole production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of a front view of a standard wire cutting die;
FIG. 2 is a schematic elevational view of the structure of FIG. 1;
FIG. 3 is a right side view of the schematic diagram of FIG. 2;
FIG. 4 is a schematic top view of FIG. 2;
FIG. 5 is a schematic perspective view of a standard wire-cut die tooling fixture;
FIG. 6 is a schematic perspective view of a standard wire-cut die cutting jig in use;
fig. 7 is an exploded view of a standard wire cutting jig.
In the figure, the names of all parts are 1, a first clamping plate, 2, a screw rod, 3, a mounting groove, 4, a supporting seat, 5, a second clamping plate, 6, a base, 7, a rotating seat, 8, a first bolt, 9, a second bolt, 10, a through groove, 11, a mounting seat, 12, an adjusting seat, 13, a first scale line, 14, a third bolt, 15, a locking nut, 16, a second scale line, 17, a fourth bolt, 18, a groove, 19 and a bump.
Detailed Description
The present utility model is further illustrated by the following examples, which are not intended to be limiting, but any modifications, equivalents, improvements, etc. within the spirit and principles of the present utility model are intended to be included within the scope of the present design.
Examples
The following materials were used in this example:
1. Preparing a plurality of materials with high strength, difficult rust and high wear resistance, such as stainless steel, for manufacturing the first clamping plate 1, the supporting seat 4, the second clamping plate 5, the base 6 and the rotating seat 7;
2. preparing one screw 2, a first bolt 8, a second bolt 9, a third bolt 14 and a fourth bolt 17
One each;
the assembly mode of the materials is as follows:
First step, manufacturing
Manufacturing one supporting seat 4;
as shown in fig. 1 and 7, the main body of the supporting seat 4 is a rectangular block, a protruding block 19 is vertically connected to the left side surface of the supporting seat 4, and the cross section of the protruding block 19 is trapezoidal as shown in fig. 4;
As shown in fig. 1, a mounting groove 3 with a hexagonal section is formed in the vertical center of the left side wall of the supporting seat 4, a hexagonal nut matched with the screw thread of the second bolt 9 is placed in the mounting groove, a through hole penetrating to the right side of the supporting seat 4 is formed in the supporting seat 4 in the mounting groove 3, and a 0 bit line is marked in the vertical center on the right side surface of the supporting seat 4 as shown in fig. 3.
Manufacturing a first clamping plate 1;
As shown in fig. 1 and 5, the main body of the first clamping plate 1 is a rectangular block, the right side wall of the first clamping plate 1 is provided with a groove 18, as shown in fig. 4, the groove 18 and a bump 19 on the supporting seat 4 are arranged in a vertically sliding fit manner, and the left side, close to the groove 18, of the first clamping plate 1 is provided with a through hole for penetrating and installing the screw 2.
Manufacturing a second clamping plate 5;
as shown in fig. 1, 5 and 7, the second clamping plate 5 is identical in structure to the first clamping plate 1 and is manufactured in the same manner.
Manufacturing one rotating seat 7;
As shown in fig. 1, the rotating seat 7 is formed by combining a cylinder and a vertical rectangular block, the rectangular block is positioned at the left half part of the top of the cylinder, the thickness of the rectangular block is the same as the radius of the cylinder, the rectangular block is an adjusting seat 12, and a through hole for penetrating and installing a first bolt 8 is formed at the center of the cylinder;
as shown in fig. 2, the top of the adjusting seat 12 is rounded, as shown in fig. 3, the diameter of the rounded corner at the top of the adjusting seat 12 is equal to the length of the cylinder, as shown in fig. 4, the semicircular circumferential surface of the top of the adjusting seat 12 is marked with scales, the scales are first scale lines 13, the specific scale precise number of bits is determined according to the use requirement, and a through hole for penetrating and installing the second bolt 9 is formed in the center of the rounded corner at the top of the adjusting seat 12.
Manufacturing one base 6;
As shown in fig. 3, the base 6 is a rectangular block structure, mounting seats 11 are mounted on the base 6 at left and right intervals, and the base 6 and the mounting seats 11 form a U shape;
As shown in fig. 2, the top surface of the mounting seat 11 is rounded, and the radius of the rounded corner is consistent with the radius of the cylinder of the rotating seat 7;
As shown in fig. 4, stepped through grooves 10 are formed at the front and rear ends of the base 6 at the front and rear sides of the mounting seats 11, scales are marked on the circumferential surfaces of the two mounting seats 11 and used as second scale marks 16, and the specific scale accurate number is determined according to the use requirement;
As shown in fig. 2, a through hole for penetrating the first bolt 8 is formed at the center of the round corner at the top of the mounting seat 11.
Second step, assembling
As shown in fig. 1, the rotating seat 7 is connected with the base 6 in a left-right rotation way through a first bolt 8, specifically, a screw rod of the first bolt 8 independently passes through holes on two mounting seats 11 and then is sleeved with nuts, the rotating seat 7 is sleeved on the screw rod between the two mounting seats 11, the rotating seat 7 is fixed with the screw rod of the first bolt 8, and the first bolt 8 rotates left and right in the through hole on the mounting seat 11 to drive the rotating seat 7 to rotate left and right so as to drive the adjusting seat 12 to swing left and right;
The front side surface of the mounting seat 11 is internally provided with a threaded hole in threaded fit with the fourth bolt 17, after the screw rod of the fourth bolt 17 is screwed into the threaded hole, the screw rod of the fourth bolt 17 stretches into the mounting seat 11 to prop against the screw rod of the first bolt 8, so that the first bolt 8 is limited, the first bolt 8 is prevented from rotating, the rotating seat 7 is conveniently positioned after rotating, and the number of the fourth bolts 17 can be increased as required in actual use;
The support seat 4 is arranged on the left side of the adjusting seat 12 and then is connected through a second bolt 9, the support seat 4 can rotate back and forth relative to the adjusting seat 12, specifically, a screw rod of the second bolt 9 independently penetrates through the adjusting seat 12 and then stretches into the support seat 4, the part stretching into the support seat 4 is fixed with the support seat 4, the mounting groove 3 is convenient for the second bolt 9 to penetrate through the support seat 4 and stretch into the mounting groove 3, the support seat 4 and the screw rod of the second bolt 9 are fixed in the mounting groove 3, specifically, the mounting groove 3 is processed into a groove with a hexagonal section, a hexagonal nut in threaded fit with the second bolt 9 is arranged in the mounting groove 3, and the second bolt 9 penetrates through the support seat 4 and stretches into the mounting groove 3 to be in threaded fit with the hexagonal nut, so that the support seat 4 rotates together with the second bolt 9, and the mounting is convenient;
The front side surface of the adjusting seat 12 is internally provided with a threaded hole in threaded fit with the third bolt 14, after the screw rod of the third bolt 14 is screwed into the threaded hole, the screw rod of the third bolt 14 stretches into the adjusting seat 12 to prop against the screw rod of the second bolt 9, so that the second bolt 9 is limited, the second bolt 9 is prevented from rotating, the supporting seat 4 is conveniently positioned after rotating, and the number of the third bolts 14 can be increased as required in actual use;
The second clamping plate 5 is fixed at the bottom of the left side surface of the supporting seat 4, the screw rod 2 is vertically fixed on the top surface of the second clamping plate 5, as shown in fig. 4, a groove 18 on the right side of the first clamping plate 1 is sleeved on a convex block 19 on the left side of the supporting seat 4, the two are in sliding fit up and down, and the upper end of the screw rod 2 independently passes through the first clamping plate 1 and then is sleeved with a locking nut 15.
The usage is as follows:
When the clamping device is used, as shown in fig. 5 and 6, the base 6 is firstly fixed on the linear cutting machine through the cooperation of the bolts and the through grooves 10, the first clamping plate 1 is firstly moved downwards along the screw 2 through the cooperation of the screw 2 and the locking nuts 15, so that a workpiece is clamped between the first clamping plate 1 and the second clamping plate 5, and the locking nuts 15 are screwed and fixed;
The third bolt 14 is unscrewed, so that the supporting seat 4 can rotate back and forth relative to the adjusting seat 12 by taking the second bolt 9 as an axial lead, the workpiece can be longitudinally adjusted in angle, after the angle is adjusted, the second bolt 9 is fixed by fastening the third bolt 14, and the supporting seat 4 does not rotate any more;
The fourth bolt 17 is unscrewed, the rotating seat 7 can rotate left and right relative to the mounting seat 11 by taking the first bolt 8 as an axial lead, the workpiece is transversely angularly adjusted, and after the angle is adjusted, the first bolt 8 is fastened to fix the rotating seat 7, and the rotating seat 7 is not rotated any more.
Above-mentioned scheme, through the rotation of supporting seat 4 and roating seat 7, make the work piece can carry out horizontal and vertical angle modulation for the work piece can accept processing in different directions, has enlarged the throughput and the range of application of lathe, and the angularly adjustable clamping process of having simplified the work piece, avoid the time of repeated clamping, error that probably appears when having reduced artifical repeated location work piece, thereby improved holistic production efficiency.